Chain Case; Exploded View - Polaris 2007 Two Stroke Service Manual

CHAIN CASE

Exploded View

P
Q
R
S
image depicts 8.373 chaincase, your chaincase may vary slightly
DESCRIPTIO
ITEM TORQUE SPECIFICATION / NOTES
N
A Cover bolts
B Chaincase cover
make sure that the gasket is not pinched
C Cover gasket
D Cotter pin
E Jackshaft nut
F Washer
Install so that the shoulder is facing the
G Top sprocket
Chain tensioner
H Torque only finger tight during assembly
adjuster
Tensioner lock
I
nut
Thread this onto the adjuster bolt during
J Fastener Seal
Tensioner
K
Assembly
Install so that the chamfered edge is facing
L Upper c-clip
M Upper bearing
O
N
M
T
U
X Y
W
Chaincase
8 ft-lb(11N-m)
during assembly
bend the ends over the nut flats when
installing
50 ft-lb (62.5N-m)
bearing
assembly
the bearing
Loctite 680 when assembled
FINAL DRIVE/BRAKES
I
K H
J
L
F
G
E
D
V
Z
ITEM DESCRIPTION
N Breather roll pin
O Chaincase
P Upper seal
Q Lower seal
R Fill plug
S Drain plug
T Lower bearing
U Lower c-clip
V Chain
W Lower sprocket
X Washer
Lower sprocket
Y
retaining bolt
Z Sight glass
C
B
A
TORQUE SPECIFICATION /
NOTES
Install so that the lip is facing the
chaincase
Install so that the lip is facing the
chaincase
8 ft-lb (11N-m)
Loctite 680 when assembled
Install so that the chamfered edge is
facing the bearing
Install so that the shoulder is facing the
bearing
19 ft-lb (26N-m)
Only remove if replacing
7
7.7