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INTRODUCTION/PERIODIC MAINTENANCE/
EB300000
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
EB301000
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
NO.
ITEM
1
*
Fuel line (manual cock)
2
*
Fuel filter
3
Spark plugs
4
*
Valves (arm SOHC)
5
Air filter
6
Clutch
7
*
Front brake (disc)
8
*
Rear brake (disc)
9
*
Wheels (spoke)
10 *
Tires (EUR)
11 *
Wheel bearings
12 *
Swingarm (no nipple)
13 *
Steering bearings
14 *
Chassis fasteners
15
Sidestand
16 *
Sidestand switch
LUBRICATION INTERVALS
CHECKS AND MAINTENANCE JOBS
S Check fuel hoses for cracks or damage.
S Replace if necessary.
S Check condition.
S Replace if necessary.
S Check condition.
S Clean, regap or replace if necessary.
S Check valve clearance.
S Adjust if necessary.
S Clean or replace if necessary.
S Check operation.
S Adjust or replace cable.
S Check operation, fluid level and vehicle for fluid leakage.
(See NOTE.)
S Correct accordingly.
S Repalce brake pads if necessary.
S Check operation, fluid level and vehicle for fluid leakage.
(See NOTE.)
S Correct accordingly.
S Replace brake pads if necessary.
S Check balance, runout, spoke tightness and for damage.
S Tighten spokes and rebalance, replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Replace if necessary.
S Check swingarm pivoting point for play.
S Correct if necessary.
S Lubricate with molybdenum disulfide grease every
24,000 km or 24 months (whichever comes first).
S Check bearing play and steering for roughness.
S Correct accordingly.
S Lubricate with lithium soap base grease every 24,000
km or 24 months (whichever comes first).
S Make sure that all nuts, bolts and screws are properly
tightened.
S Tighten if necessary.
S Check operation.
S Lubricate and repair if necessary.
S Check operation.
S Replace if necessary.
(1,000 km)
3-1
INSP
ADJ
EVERY
6,000 km
12,000 km
Initial
or
6 months
12 months
(whichever
(whichever
comes first)
comes first)
or
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