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Powerware BPIV Installation & Operation Manual

10–15 kva/20–30 kva
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INSTALLATION & OPERATION MANUAL
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  • Page 1 BPIV 10–15 kVA/20–30 kVA INSTALLATION & OPERATION MANUAL www.powerware.com...

  • Page 2: Save These Instructions

    Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 3: Table Of Contents

    Joining Additional Battery Cabinets ..... . . 2---21 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 4 ........7---8 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 5 ........9---4 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 6 ....... . 12---2 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 7 ..........W ---1 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 8 2---11 Figure 2---7. Battery Cabinet Installation --- Powerware BPIV (10 kVA---15 kVA) (Non–Permanent Mounting) ....... . .
  • Page 9 7---11 Figure 7---7. Path of Current Through the UPS in Maintenance Bypass Mode 7---12 Figure 8---1. Powerware BPIV (10 kVA---15 kVA) UPS Controls and Indicators 8---2 Figure 8---2. Powerware BPIV (20 kVA---30 kVA) UPS Controls and Indicators 8---3 Figure 9---1.
  • Page 10 ......... 13---14 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 11 ........13---3 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 12 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 13: Introduction

    The following illustrations depict a typical Powerware BPIV (10 kVA---15 kVA) UPS System and a typical Powerware BPIV (20 kVA---30 kVA) UPS System...

  • Page 14: System Configurations

    Single Module UPS with integral battery, optional battery cabinet, and optional options cabinet • Single Module UPS with remote battery • Single Module UPS with remote battery and optional options cabinet Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 15: Using This Manual

    Chapter 6 -- Installing an Industrial Relay Card -- contains information for installing the optional Industrial Relay Card (IRC). Section II • Chapter 7 -- Understanding UPS Operation -- provides information on understanding UPS operation. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 16: Conventions Used In This Manual

    In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system—the UPS modules, battery strings and options or accessories installed. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 17: Safety Considerations

    Battery maintenance or battery replacement should be performed only by authorized service personnel. • Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation xvii 164201406 Rev. C 013004...

  • Page 18: For More Information

    System; ; provides procedures for operating the Parallel System, and information about maintenance and responding to system events. Contact your local Invensys Powerware Field Service office for information on how to obtain copies of this manual. Getting Help If you need to schedule initial startup, need regional locations and telephone numbers,...

  • Page 19: Section I

    Section I Installation Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 20 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 21: Getting Started

    The operating environment must meet the weight, airflow, size and clearance, requirements specified in Appendix A. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 1--1 164201406 Rev. C 013004...

  • Page 22: Environment Considerations

    For external wiring requirements, including the minimum AWG size of external wiring, refer to Tables A through E in Appendix A for the Powerware BPIV (10 kVA---15 kVA) UPS or Tables NO TAG through K in Appendix A for the Powerware BPIV (20 kVA---30 kVA) UPS.

  • Page 23: Inspecting And Unpacking Each Cabinet

    The UPS and accessory cabinets are shipped bolted to wooden pallets, as shown in Figures 1---1 or 1---2, and protected with outer protective packaging material. Figure 1 ---1. Powerware BPIV (10 kVA ---15 kVA) UPS Cabinet as Shipped on Pallet Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 1--3...
  • Page 24 Figure 1 ---2. Powerware BPIV (20 kVA ---30 kVA) UPS Cabinet as Shipped on Pallet Carefully inspect the outer packaging for evidence of damage during transit. CAUTION: Do not install a damaged cabinet. Report any damage to the carrier and contact your local sales or service office immediately.
  • Page 25 After removing the protective covering, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact the Powerware, Inc. Customer Service Department immediately to determine the extent of the damage and its impact upon further installation.
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  • Page 27: Installing The Ups System

    Details about control wiring are provided in each procedure for connecting options and features. Drawing 164201406---2 and Tables U and V in Appendix A identify the control wiring terminations. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--1 164201406 Rev. C 013004...

  • Page 28: Ups Cabinet Installation

    Slowly roll the cabinet toward the rear of the pallet. Once the pallet tilts, continue rolling the cabinet down the pallet until the cabinet is clear of the pallet. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--2 164201406 Rev. C 013004...
  • Page 29 PALLET SOLID FRONT PANEL SHIPPING BOLTS (1) FRONT SHIPPING BRACKET (3) FRONT VIEW Figure 2 ---1. Removing Front Shipping Bracket (Powerware BPIV (10 kVA ---15 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--3 164201406 Rev. C 013004...
  • Page 30 SHIPPING BOLTS (1) PALLET REAR SHIPPING SHIPPING BRACKET (3) BOLTS (2) REAR VIEW Figure 2 ---2. Removing Rear Shipping Bracket (Powerware BPIV (10 kVA ---15 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--4 164201406 Rev. C 013004...

  • Page 31: Unloading The Powerware Bpiv (10 Kva

    Use a forklift or other material handling equipment to move the cabinet to the installation area. Insert the forklift jacks between the skids on the bottom of the unit. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--5 164201406 Rev. C 013004...
  • Page 32 14. Secure the Options cabinet in position by lowering the leveling feet, until cabinet is not resting on the casters and the cabinet is level. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--6 164201406 Rev. C 013004...
  • Page 33 BOLTS (2) SHIPPING BOLTS (1) FRONT SHIPPING BRACKET (3) FRONT VIEW Figure 2 ---3. Removing Options Cabinet Front Shipping Bracket (Powerware BPIV (10 kVA ---15 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--7 164201406 Rev. C 013004...
  • Page 34 REAR BOLTS (1) SHIPPING BRACKET (3) SHIPPING BOLTS (2) REAR VIEW Figure 2 ---4. Removing Options Cabinet Rear Shipping Bracket (Powerware BPIV (10 kVA ---15 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--8 164201406 Rev. C 013004...

  • Page 35: Unloading The Powerware Bpiv (20 Kva

    Do not remove bolts (2) securing the bracket to the cabinet. Remove four bolts, (4) in Figure 2---6, securing removable skid (5) and remove skid. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--9 164201406 Rev. C 013004...
  • Page 36 PALLET SOLID FRONT PANEL FRONT SHIPPING SHIPPING BOLTS (1) BRACKET (3) FRONT VIEW Figure 2 ---5. Removing Front Shipping Bracket (Powerware BPIV (20 kVA ---30 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--10 164201406 Rev. C 013004...
  • Page 37 SHIPPING BOLTS (1) PALLET REAR SHIPPING SHIPPING BOLTS (2) BRACKET (3) REAR VIEW Figure 2 ---6. Removing Rear Shipping Bracket (Powerware BPIV (20 kVA ---30 kVA)) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--11 164201406 Rev. C 013004...
  • Page 38 Install Battery cabinets and Options cabinet, by repeating steps 1 through 10 for remaining cabinets and then proceed to paragraph 2.3 for Battery cabinet installation and paragraph 2.4 for Options cabinet installation. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--12 164201406 Rev. C 013004...

  • Page 39: Installing Ups External And Optional Remote Battery

    Power Wiring If not already removed, remove left front solid panel and right front vented panel from the Powerware BPIV (10 kVA---15 kVA) UPS cabinet or left front solid panel and front vented panels from the Powerware BPIV (20 kVA---30 kVA) UPS cabinet.
  • Page 40 Refer to Appendix A of this manual for wiring and termination requirements and wiring access information. Note wiring connections for dual feed systems. NOTE: If connecting the UPS to a Parallel Cabinet, refer to Powerware BPIV Parallel Cabinet Installation and Operation manual referenced in the Introduction to this manual.

  • Page 41: Installing Customer Connections

    Reinstall Customer Interface conduit landing plate. Refer to Chapter 4 for installation instructions. When wiring is complete, secure UPS by reinstalling all panels removed in previous steps. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--15 164201406 Rev. C 013004...

  • Page 42: Battery Cabinet Installation

    Roll the Battery cabinet to a spot near the right side of the UPS. Remove left front solid panel, and right front vented panel from the Powerware BPIV (10 kVA---15 kVA) UPS cabinet or left front solid panel and front vented panels from Powerware BPIV (20 kVA---30 kVA) UPS cabinet. Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches (see Figure 2---1 or 2---5).

  • Page 43: Rev. C

    BATTERY CONNECTOR Figure 2 ---7. Battery Cabinet Installation --- Powerware BPIV (10 kVA ---15 kVA) (Non–Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--17 164201406 Rev. C 013004...
  • Page 44 BATTERY CONNECTOR Figure 2 ---8. Battery Cabinet Installation --- Powerware BPIV (10 kVA ---15 kVA) (Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--18 164201406 Rev. C 013004...
  • Page 45 BATTERY CONNECTOR Figure 2 ---9. Battery Cabinet Installation --- Powerware BPIV (20 kVA ---30 kVA) (Non–Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--19 164201406 Rev. C 013004...
  • Page 46 BATTERY CONNECTOR Figure 2 ---10. Battery Cabinet Installation --- Powerware BPIV (20 kVA ---30 kVA) (Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--20 164201406 Rev. C 013004...
  • Page 47 To join additional battery cabinets, perform the following steps. Refer to Figure 2---7 for non-permanent installation or Figure 2---8 for permanent installation of the Powerware BPIV (10 kVA---15 kVA) UPS and Figure 2---9 for non-permanent installation or Figure 2---10 for permanent installation of the Powerware BPIV (25 kVA---30 kVA) UPS.
  • Page 48 When all wiring is complete, proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3.4.2. Repeat steps 1 through 21 to join additional Battery cabinets. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--22 164201406 Rev. C 013004...

  • Page 49: Options Cabinet Installation

    Roll the Options cabinet to a spot near the left side of the UPS. Remove left front solid panel, and right front vented panel from the Powerware BPIV (10 kVA---15 kVA) UPS cabinet or left front solid panel and front vented panels from Powerware BPIV (20 kVA---30 kVA) UPS cabinet. Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches (see Figure 2---1 or 2---5).
  • Page 50 OPTIONAL DISTRIBUTION HOUSING Figure 2 ---11. Options Cabinet Installation --- Powerware BPIV (10 kVA ---15 kVA) (Non–Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--24 164201406 Rev. C 013004...
  • Page 51 OPTIONAL DISTRIBUTION HOUSING Figure 2 ---12. Options Cabinet Installation --- Powerware BPIV (10 kVA ---15 kVA) (Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--25 164201406 Rev. C 013004...
  • Page 52 Figure 2 ---13. Options Cabinet Installation --- Powerware BPIV (20 kVA ---30 kVA) (Non–Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--26 164201406 Rev. C 013004...
  • Page 53 Figure 2 ---14. Options Cabinet Installation --- Powerware BPIV (20 kVA ---30 kVA) (Permanent Mounting) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--27 164201406 Rev. C 013004...

  • Page 54: Installing Options Cabinet Internal And Optional Remote

    Battery Power Wiring If not already removed, remove left front solid panel and right front vented panel from the Powerware BPIV (10 kVA---15 kVA) UPS cabinet or left front solid panel and front vented panels from the Powerware BPIV (20 kVA---30 kVA) UPS cabinet.
  • Page 55 Refer to Appendix A of this manual for wiring and termination requirements and wiring access information. Secure the UPS by reinstalling safety shield panels, front vented panels, and front solid panel. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--29 164201406 Rev. C 013004...

  • Page 56: Installing Options Cabinet External Power Wiring

    Proceed to step 25. If wiring a single feed system, proceed to step 11; if wiring a dual feed system, proceed to step 13. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--30 164201406 Rev. C 013004...
  • Page 57 Install Square-D Type QO or QOB breakers into PDM panelboard. Refer to Appendix A of this manual for access information. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--31 164201406 Rev. C 013004...

  • Page 58: Initial Startup

    Installation Checklist to be sure you have completed all applicable equipment installation. NOTE: The Installation Checklist MUST be completed prior to starting the UPS system for the first time. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--32 164201406 Rev. C 013004...

  • Page 59: Installation Checklist

    UPS cabinet. Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) Startup and operational checks performed by authorized service personnel. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--33 164201406 Rev. C 013004...
  • Page 60 Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 2--34 164201406 Rev. C 013004...

  • Page 61: Installing And Connecting Batteries

    Suivre les précautions qui s’imposent. • Pour le remplacement, utiliser le même nombre et modéle des batteries. • L’élimination des batteries est règlementée. Consulter les codes locaux à cet effet. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--1 164201406 Rev. C 013004...

  • Page 62: Battery Type

    Ensure that battery breaker CB2 is in the OFF position. If not, set breaker to OFF position. Remove left front solid panel and right front vented panel from Powerware BPIV (10 kVA---15 kVA) UPS or left front solid panel and front vented panels from Powerware BPIV (20 kVA---30 kVA) UPS.
  • Page 63 Figure 3 ---1. Battery Schematic --- Powerware BPIV (10 kVA ---15 kVA) UPS and Battery Cabinet Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--3 164201406 Rev. C 013004...
  • Page 64 Figure 3 ---2. Battery Schematic --- Powerware BPIV (20 kVA ---30 kVA) UPS Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--4 164201406 Rev. C 013004...

  • Page 65: Installing Internal Batteries In The Battery Cabinet

    Ensure that battery breaker CB2 is in the OFF position. If not, set breaker to OFF position. Remove left front solid panel and right front vented panel from Powerware BPIV (10 kVA---15 kVA) UPS or left front solid panel and front vented panels from Powerware BPIV (20 kVA---30 kVA) UPS.

  • Page 66: Electrically Connecting Battery Cabinet Battery Strings

    Secure the Battery Cabinet by reinstalling safety shield panel, and front vented panel. If you are installing more than one battery cabinet, perform Steps 1 through 6 for each cabinet. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--6 164201406 Rev. C 013004...
  • Page 67 CONNECT CONNECT RED TO RED TO BLACK BLACK BLACK CONNECTOR CONNECT RED TO BLACK CONNECTOR BATTERY STRINGS Figure 3 ---3. Battery String Connection Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--7 164201406 Rev. C 013004...

  • Page 68: Installing And Connecting Remote Battery System

    Install battery system in accordance with battery and rack manufactures instructions. Install DC disconnect device between battery system and UPS Cabinet. Connect battery system to UPS cabinets (refer to Paragraph 2.2.4 or 2.4.3). Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 3--8 164201406 Rev. C 013004...

  • Page 69: Installation Procedures

    Securely mount the Remote EPO switch enclosure bottom. Recommended locations include operator’s consoles or by exit doors. Refer to Appendix A, Drawing 164201406---18, for enclosure dimensions and wiring knockouts. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 4--1 164201406 Rev. C 013004...
  • Page 70 Connect the Remote EPO wiring as shown in Tables 4---1 and 4---2 and Figure 4---2. If you are installing multiple Remote EPO stations, wire additional stations in series with the first Remote EPO. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 4--2 164201406 Rev. C 013004...
  • Page 71 When wiring is complete, remove cover from Remote EPO switch enclosure bottom. Turn cover over and secure to enclosure bottom. Secure the UPS by reversing all steps taken to prepare it for Remote EPO installation. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 4--3 164201406 Rev. C 013004...
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  • Page 73: Installation Procedures

    HORN SILENCE BUTTON CABLE EXIT OPENING FOR 1/2” CONDUIT OR PROVIDED STRAIN RELIEF Figure 5 ---1. Remote Monitor Panel (RMP) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 5--1 164201406 Rev. C 013004...

  • Page 74: To Install An Rmp

    RMP still does not operate correctly, replace the fuse. If this does not correct the problem, contact your local field service office for verification that the RMP is working correctly. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 5--2 164201406 Rev. C 013004...
  • Page 75 CUSTOMER. THE MAXIMUM DISTANCE BETWEEN THE REMOTE MONITOR AND THE UPS IS NOT TO EXCEED 500 FEET. Figure 5 ---3. Remote Monitor Panel (RMP) --- Top Internal View Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 5--3 164201406 Rev. C 013004...
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  • Page 77: Installation Procedures

    6---1. Figure 6---1 shows an IRC. PLUG-IN TERMINAL BLOCK J2 CABLE EXIT FROM RELAY CONTACTS OPENING FOR TO CUSTOMER 1/2” CONDUIT MONITORING EQUIPMENT Figure 6 ---1. Industrial Relay Card (IRC) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 6--1 164201406 Rev. C 013004...

  • Page 78: To Install An Irc

    IRC still does not operate correctly, replace the fuse. If this does not correct the problem, contact your local field service office for verification that the IRC is working correctly. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 6--2 164201406 Rev. C 013004...
  • Page 79 Section II Operation Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
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  • Page 81: Understanding Ups Operation

    Operation Looking Inside the UPS System The Powerware BPIV is a continuous duty, solid-state, transformerless (at 208 VAC), three phase, true online system that provide conditioned and uninterruptible AC power to the UPS systems output. The UPS supports process control, data processing, telecommunications/PBX, research, and non---patient medical equipment.
  • Page 82 Power Processsing Unit (PPU) for servicing, while still suppling power to the critical load. The operation of the UPS system is described in greater detail in the following paragraphs. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--2 164201406 Rev. C 013004...

  • Page 83: Ups Modes

    System events, alarm horns, and indicator lights are described in Chapter 12, “Responding to System Events.” The following descriptions provide the differences in UPS operating modes. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--3 164201406 Rev. C 013004...

  • Page 84: Normal Mode

    The battery is not charged directly from the unregulated rectifier. Instead, a separate battery charger is used to maintain the proper charge level on the battery during normal operation. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--4 164201406 Rev. C 013004...

  • Page 85: Bypass Mode 7

    If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--5...

  • Page 86: Bypass Mode

    The static switch is wired in series with the back feed protection contactor and together they are wired in parallel with Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--6 164201406 Rev. C 013004...
  • Page 87 Bypass mode is a normal operating mode, and not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--7 164201406 Rev. C 013004...

  • Page 88: High Efficiency Mode

    High Efficiency mode is a normal operating mode, and not an alarm condition. While the UPS is in High Efficiency mode, the NORMAL light on the front display will illuminate. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--8 164201406 Rev. C 013004...

  • Page 89: Battery Mode

    The UPS will remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--9 164201406 Rev. C 013004...
  • Page 90 The greater the load, the less support time the battery will have. Decrease the load, and the battery support time will generally increase. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--10 164201406 Rev. C 013004...

  • Page 91: Test And Maintenance Bypass Modes

    CHARGER Main Power Flow Breakers Contactors Trickle Current Closed Energized Open De- -Energized BATTERY Figure 7 ---6. Path of Current Through the UPS in Test Mode Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--11 164201406 Rev. C 013004...

  • Page 92: Functional Description

    DC IN Bus. The raw DC at this point will be approximately 290 VDC. A precharge system precharges the DC IN Bus prior to the input contactor being closed. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--12 164201406 Rev. C 013004...

  • Page 93: Boost Converter And Neutral Regulator

    External Batteries connect in parallel to the Internal Battery via an internal breaker. The internal charger charges the Batteries in parallel or in conjunction with an optional external charger. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 7--13 164201406 Rev. C 013004...
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  • Page 95: General

    Figure 8---1 identifies and shows the location of the controls and indicators on the Powerware BPIV (10 kVA---15 kVA) UPS and Figure 8---2 identifies and shows the location of the controls and indicators on the Powerware BPIV (20 kVA---30 kVA) UPS.
  • Page 96 SWITCH AC INPUT BREAKER CB1 MAINTENANCE BYPASS SWITCH OPTIONS BATTERY CABINET CABINET CABINET Figure 8 ---1. Powerware BPIV (10 kVA ---15 kVA) UPS Controls and Indicators 8--2 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...
  • Page 97 OPTIONS CABINET MAINTENANCE MAINTENANCE BYPASS SWITCH BYPASS SWITCH OPTIONS BATTERY CABINET CABINET CABINET Figure 8 ---2. Powerware BPIV (20 kVA ---30 kVA) UPS Controls and Indicators Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 8--3 164201406 Rev. C 013004...

  • Page 98: Ups Circuit Breakers

    A Cold Start switch is provided to start the UPS in Battery Mode when no commercial power is available. The Cold Start Switch is described in detail in Chapter 9, “UPS Operating Instructions.” 8--4 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 99: Ups Standard Features

    8.3.6 Auto Restart An Auto Restart function can be enabled to automatically restart the UPS after a power outage. To have the Auto Restart function enabled, contact a Powerware service representative. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 8--5 164201406 Rev.

  • Page 100: Options And Accessories

    An optional 208/208 or 208/480 VAC output isolation transformer provides an isolated output to the critical load or for applications that require 480 VAC. The transformer is contained in a separate options cabinet. 8--6 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 101: Battery Cabinets

    Up to four optional X-Slot cards can be installed in the UPS module at any time. The X-Slot cards support several protocols such as SNMP , HTTP , AS-400, and Modbus ® See Chapter 13, “Communications” for additional information. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 8--7 164201406 Rev. C 013004...

  • Page 102: Safety Considerations

    Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. • Always conform to the more detailed safety precautions described in “Important Safety Instructions” section of Chapter 14. 8--8 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 164201406 Rev. C 013004...

  • Page 103: Symbols, Controls, And Indicators

    Stop and refer to the Operator’s Manual for more information. RISK OF ELECTRIC SHOCK There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 8--9 164201406 Rev. C 013004...
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  • Page 105: Using The Control Panel

    (5), and a vertical column of backlit status indicators, (6). The following sections describe using the UPS Control Panel to monitor the UPS. Refer to Chapter 10 UPS Operating Instructions for use of the operational controls. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--1 164201406 Rev. C 013004...

  • Page 106: Using The Lcd Screen And Pushbuttons

    Set UPS parameters (see paragraph 9.3.5 and 9.3.6) • Control UPS operation (see paragraph 9.4) After approximately one hour, the display screen dims. To restore the screen, press any pushbutton once. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--2 164201406 Rev. C 013004...

  • Page 107: Using The Main Menu

    DATE: 01/10/2001 TIME: 11:35:43 BATT STSW OUTPUT EVENTS METERS CONTROLS SETUP Figure 9 ---3. Mimic Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--3 164201406 Rev. C 013004...

  • Page 108: System Event Screens

    ALARM: AC INPUT UNDER VOLTAGE CMD: LOAD OFF COMMAND CMD: NORMAL MODE COMMAND 06/20/2003 10:20:03.539 EVENTS SHOW ALL Figure 9 ---4. Event Simple History Log Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--4 164201406 Rev. C 013004...

  • Page 109: Rev. C

    ACTIVE EVENTS ALARM: AC INPUT UNDERVOLTAGE ALARM: BYPASS UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON HISTORY Figure 9 ---6. Active System Events Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--5 164201406 Rev. C 013004...

  • Page 110: Unit Meter Screens

    The Input screen shows the phase-to-phase voltage, phase current, and frequency, of the incoming utility, followed by the KVA, KW, and power factor measurements. INPUT FREQ SYSTEM Figure 9 ---7. Input Meter Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--6 164201406 Rev. C 013004...
  • Page 111 Figure 9 ---8. Output Meter Screen The Bypass screen shows the phase-to-neutral voltage, and frequency of the bypass source. BYPASS Freq SYSTEM Figure 9 ---9. Bypass Meter Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--7 164201406 Rev. C 013004...
  • Page 112 The Output Current Screen displays a real-time bar graph of the output current of the UPS. The graph shows the current for each phase. Output I 125% 100% Figure 9 ---11. Output Current (Load) Meter Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--8 164201406 Rev. C 013004...

  • Page 113: System Meter Screens

    The Input screen shows the phase-to-phase voltage, phase current, and frequency, of the incoming utility, followed by the KVA, KW, and power factor measurements. SYSTEM INPUT FREQ UNIT Figure 9 ---12. System Input Meter Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--9 164201406 Rev. C 013004...
  • Page 114 Figure 9 ---13. System Output Meter Screen The Bypass screen shows the phase-to-neutral voltage, and frequency of the bypass source. BYPASS Freq UNIT Figure 9 ---14. System Bypass Meter Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--10 164201406 Rev. C 013004...

  • Page 115: Setup Menu Level 0 Screens

    LCD screen. To return to the System Setup menu screen, select the pushbutton. CONTRAST ADJUST Figure 9 ---16. Contrast Adjust Menu Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--11 164201406 Rev. C 013004...
  • Page 116 UPS unit. Figure 9---18 shows the Unit Type screen. To return to the System Setup menu screen, select the pushbutton. UNIT TYPE MODEL: POWERWARE 9330 CTO: 000000000000000 SERIAL: 0000000000000000 Figure 9 ---18. Unit Type Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--12 164201406 Rev. C 013004...

  • Page 117: Setup Menu Level 1 Screens

    ENTER pushbutton. The System Setup Level 1 menu screen is displayed. The default password is L1. ENTER PASSWORD IF NO PASSWORD THEN PRESS ENTER ENTER Figure 9 ---19. Enter Password Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--13 164201406 Rev. C 013004...

  • Page 118: Enter Password

    SELECT pushbutton. SYSTEM SETUP --- LEVEL 1 CHANGE PASSWORD ENTER PASSWORD LOG OUT ENTER PASSWORD CONTRAST VERSIONS SELECT Figure 9 ---20. Setup Menu Level 1 Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--14 164201406 Rev. C 013004...

  • Page 119: Change Password

    Once the new password is entered, select the pushbutton. The Change Password Save screen is displayed. CHANGE PASSWORD OLD: NEW: Figure 9 ---21. Change Password Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--15 164201406 Rev. C 013004...
  • Page 120 SELECT pushbutton. CHANGE PASSWORD OLD: NEW: SAVE ABORT RETRY SELECT Figure 9 ---22. Change Password Save Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--16 164201406 Rev. C 013004...
  • Page 121 To complete the save function and return to the Setup Menu screen, select the pushbutton. DATE & TIME DAY DT MONTH YEAR HOUR MINUTE SAVE 2000 Figure 9 ---23. Date & Time Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--17 164201406 Rev. C 013004...
  • Page 122 To complete the save function and return to the Setup Menu screen, select the pushbutton. SERIAL PORTS PORT BAUD PARITY DATA STOP SAVE COM1 9600 NONE Figure 9 ---24. Port Setup Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--18 164201406 Rev. C 013004...

  • Page 123: System Controls Screen

    PPU ON TOGGLES BETWEEN TOGGLES BETWEEN HI-EFF AND NORMAL, ONLINE AND HI-EFF, DEPENDING ON MODE DEPENDING ON MODE Figure 9 ---25. System Controls Screen in Normal Mode Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--19 164201406 Rev. C 013004...
  • Page 124 TOGGLES BETWEEN TOGGLES BETWEEN NORMAL AND HI-EFF, HI-EFF AND ONLINE, DEPENDING ON MODE DEPENDING ON MODE Figure 9 ---26. System Controls Screen in High Efficiency Mode Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--20 164201406 Rev. C 013004...

  • Page 125: Charger Controls Screen

    ON after an outage. The charger must then be set to OFF manually. CHARGER CONTROLS CHARGER ON CHARGER OFF Figure 9 ---27. Charger Controls Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--21 164201406 Rev. C 013004...

  • Page 126: Unit Shutdown Screen

    Chapter 10, “UPS Operating Instructions”. UNIT SHUTDOWN THIS WILL REMOVE POWER TO THE LOAD! ARE YOU SURE? HOLD YES FOR 2 SECONDS TO POWER DOWN Figure 9 ---28. Shutdown Screen Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--22 164201406 Rev. C 013004...

  • Page 127: Reading The Status Indicators

    The Alarm indicator may be lit along with other indicators. For more information about audible horns, refer to the “System Event Horns” section of Chapter 12. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--23 164201406 Rev. C 013004...
  • Page 128 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 9--24 164201406 Rev. C 013004...

  • Page 129: Ups Operating Instructions

    On the UPS, close Battery breaker CB2. NOTE: If Auto Restart is enabled, UPS will automatically start in approximately one minute. If installed, close the Battery breakers on Battery cabinets. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--1 164201406 Rev. C 013004...

  • Page 130: Starting The Ups In Bypass Mode

    The critical load is immediately supplied by the bypass source, in Bypass mode. The UPS is now operating in the bypass mode and the BYPASS status indicator is illuminated. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--2 164201406 Rev. C 013004...

  • Page 131: Starting The Power Processing Unit

    Normal mode and supply the critical load. The UPS is now operating in the Bypass mode and the BYPASS status indicator is illuminated. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--3 164201406 Rev. C 013004...

  • Page 132: Cold Starting The Ups

    Select NORMAL or HI -- EFF from the System Control menu. Normal Mode Requested appears on the screen. The status indicator on the UPS Control Panel indicates the UPS is in Normal---Battery mode. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--4 164201406 Rev. C 013004...

  • Page 133: Transfer From Normal To Bypass Mode

    The PPU status indicates READY. System is now on bypass and UPS power processor remains on. WARNING: Power is present inside the UPS and Options cabinets. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--5 164201406 Rev. C 013004...

  • Page 134: Transfer From Bypass To Normal Mode

    The UPS is now operating in the Normal mode and the NORMAL status indicator is illuminated. The PPU status indicates ONLINE. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--6 164201406 Rev. C 013004...

  • Page 135: Transfer From Normal To Bypass Mode With Ups Shutdown

    The input, output, battery and bypass backfeed contactors open and the PPU is turned off. The maintenance bypass source supplies the critical load. WARNING: Power is present inside the UPS and Options cabinets Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--7 164201406 Rev. C 013004...

  • Page 136: Options Cabinet Maintenance Bypass Transfer

    Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure, in paragraphs 10.2 or 10.3. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--8 164201406 Rev. C 013004...

  • Page 137: To Use The Repo Switch

    NOTE: The following instructions are for the Powerware supplied REPO switch. If a customer supplied REPO switch is used it may not activate in the same manner.
  • Page 138 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 10--10 164201406 Rev. C 013004...

  • Page 139: Using Features

    UPS. This feature is useful if the UPS is located in a remote area where the UPS alarm horn may not be heard immediately. CAUTION: Contacts should not be operated in excess of 120 VAC @ 5A maximum. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 11--1 164201406 Rev. C 013004...

  • Page 140: Optional Remote Monitor Panel

    The NORMAL indicator is also lit. After 30 seconds of run time, the alarm indicator will illuminate and a horn sound. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 11--2 164201406 Rev. C 013004...
  • Page 141 The UPS battery backup is supplying the critical load. The utility power is either interrupted or out of specification. • ALARM MODE The UPS system is issuing an alarm that affect the current UPS mode Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 11--3 164201406 Rev. C 013004...
  • Page 142 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 11--4 164201406 Rev. C 013004...

  • Page 143: Responding To System Events

    (For descriptions of the status indicators, refer to paragraph 9.6 “Reading the Status Indicators” of Chapter 9.) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--1 164201406 Rev. C 013004...

  • Page 144: System Event Messages

    HA Condition Cleared Check CSB Setup HA Service Required Check CSB Setup OK HA Condition Cleared Check Inverter HA Service Required Check Inverter OK HA Condition Cleared Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--2 164201406 Rev. C 013004...
  • Page 145 HA Service Required Gate Driver Failed 1 OK HA Condition Cleared Heat Sink Thermistor Failure HA Service Required Heat Sink Thermistor Failure OK HA Condition Cleared Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--3 164201406 Rev. C 013004...
  • Page 146 HA Condition Cleared Output Phase Rotation HA User Action Required Output Phase Rotation OK HA Condition Cleared Parallel Setup Error Service Required Parallel Setup Error OK Condition Cleared Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--4 164201406 Rev. C 013004...
  • Page 147 Warning: Battery Time is Low OK HA Condition Cleared Table Key To Log Column HA --- Event recorded in History and Active Logs. --- Event recorded in Active Log only. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--5 164201406 Rev. C 013004...
  • Page 148 HA Information Only Call Phone # 4 Clear HA Condition Cleared Calling Unsuccessful Information Only Calling Phone #1 HA Information Only Calling Phone #1 OK HA Condition Cleared Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--6 164201406 Rev. C 013004...
  • Page 149 Information Only Phone #3 Failed Information Only Phone #4 Failed Information Only SBM IO 1 Not Reporting Information Only SBM IO Not Reporting OK Condition Cleared Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--7 164201406 Rev. C 013004...
  • Page 150 Condition Cleared System Not Redundant Table Key To Log Column HA --- Event recorded in History and Active Logs. --- Event recorded in Active Log only. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--8 164201406 Rev. C 013004...
  • Page 151 UPS Power Supply OK HA Service Status Table Key To Log Column HA --- Event recorded in History and Active Logs. --- Event recorded in Active Log only. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--9 164201406 Rev. C 013004...
  • Page 152 Normal Mode PPU On PPU Off Table Key To Log Column HA --- Event recorded in History and Active Logs. --- Event recorded in Active Log only. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 12--10 164201406 Rev. C 013004...

  • Page 153: Communications

    UPS should be male. Figure 13---1 shows the pin assignments for Serial Port, and Table 13---1 describes them. For connection and set up of a Modem, please contact Powerware. See “Getting Help” in the “Introduction” of this manual for contact information.

  • Page 154: Configuring The Serial Port

    The serial port is pre-configured and can not be changed. 13.4 X-Slot Cards The Powerware BPIV contains a factory-installed X-Slot communication bay (refer to Appendix A, Drawings 164201406---8 or 164201406---9 for bay location), and is compatible with the following optional cards (see Figure 13---2): •...

  • Page 155: Remote Notification

    Single-Port Card --- connects to the Powerware Expansion Chassis to enable multiple communication options. For installation and set up of an X-Slot card, please contact Powerware. See “Getting Help” in the “Introduction” of this manual for contact information. Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 156: Remote Notification Features

    Control Panel softkeys. Refer to Chapter 9 “Using the Control Panel” for instructions on navigating the control panel. Figures 13---3 through 13---18 show typical screens using this function. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--4 164201406 Rev. C 013004...
  • Page 157 Figure 13 ---3. Main Screen --- UPS Normal Mimic Figure 13 ---4. Main Screen --- UPS On Battery Mimic Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--5 164201406 Rev. C 013004...
  • Page 158 Figure 13 ---5. Main Screen --- UPS On Bypass Mimic Figure 13 ---6. System Controls Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--6 164201406 Rev. C 013004...
  • Page 159 Figure 13 ---7. Load Off Figure 13 ---8. Events --- History Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--7 164201406 Rev. C 013004...
  • Page 160 Figure 13 ---9. Events --- Active Figure 13 ---10. Input Meter Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--8 164201406 Rev. C 013004...
  • Page 161 Figure 13 ---11. Output Meter Figure 13 ---12. Bypass Meter Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--9 164201406 Rev. C 013004...
  • Page 162 Figure 13 ---13. Output Current (Load) Meter Figure 13 ---14. Setup Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--10 164201406 Rev. C 013004...
  • Page 163 Figure 13 ---15. Contrast Adjust Figure 13 ---16. Date and Time Setup Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--11 164201406 Rev. C 013004...
  • Page 164 Figure 13 ---17. Serial Port Setup Figure 13 ---18. Versions Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--12 164201406 Rev. C 013004...

  • Page 165: Event History Log

    Esc+H Prints the entire log with a firmware version header To use a key combination, hold down the Esc key and press the letter key. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--13 164201406 Rev. C 013004...
  • Page 166 08/12/2000 14:17:23.606 ALARM: Rectifier Under Voltage OK 08/12/2000 14:17:25.557 ALARM: Battery Under Voltage OK 08/12/2000 14:19:01.899 CMD: PPU On Command 08/12/2000 14:19:04.089 STATUS: K1 (Input) Closed Figure 13 ---19. Event History Log Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 13--14 164201406 Rev. C 013004...

  • Page 167: Maintaining The Ups System

    If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance, or contact your local field service office. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 14--1 164201406 Rev. C 013004...
  • Page 168 Suivre les précautions qui s’imposent. • Pour le remplacement, utiliser le même nombre et modéle des batteries. • L’élimination des batteries est règlementée. Consulter les codes locaux à cet effet. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 14--2 164201406 Rev. C 013004...

  • Page 169: Performing Preventive Maintenance

    Monitor system parameters as described in Chapter 9, “Using the Control Panel.” The UPS cooling air intake filter on the Powerware BPIV (10 kVA---15 kVA) is located behind the removable front panel. The UPS cooling air intake filters on the Powerware BPIV (20 kVA---30 kVA) are located behind both removable front panels.

  • Page 170: Maintenance Training

    For more information about training and other services, contact the Powerware Corporation Training Coordinator in Raleigh, North Carolina, or call Powerware Corporation field service at 1 -- 800 -- 843 -- 9433. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 14--4 164201406 Rev.

  • Page 171: Product Specifications

    Power Factor Minimum 0.96 Line Surges 6 kV OC, 3 kA SC per ANSI 62.41 and IEC 801---4 Battery Voltage 288 VDC nominal (144 cells @2V/cell) Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 15--1 164201406 Rev. C 013004...

  • Page 172: Ups System Output

    1 Hz per second maximum (adjustable) Overload Capability 1101---130% for 10 minutes >130% for 30 seconds Maximum Output Capability 300% peak for 10 cycles without bypass Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 15--2 164201406 Rev. C 013004...

  • Page 173: Environmental Specifications

    Electrostatic Discharge (ESD) Meets IEC 801---2 specifications. Withstands up Immunity to 25 kV pulse without damage and with no disturbance or adverse effect to the critical load. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 15--3 164201406 Rev. C 013004...
  • Page 174 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation 15--4 164201406 Rev. C 013004...

  • Page 175: Appendix A --- Customer Information

    Battery Cabinet Dimensions Powerware BPIV (10 kVA---15 kVA) Powerware BPIV (20 kVA---30 kVA) • 164201406---18 Remote Emergency Power Off Dimensions • 164201406---19 Remote Monitor Panel Dimensions Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---1 164201406 Rev. C 013004...

  • Page 176: Warranty

    DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 1 of 14 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---2 164201406 Rev. C 013004...

  • Page 177: Rev. C

    15/13.5 15.0 DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 2 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---3 164201406 Rev. C 013004...
  • Page 178 3 , 1 Neutral, 1 gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 3 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---4 164201406 Rev. C 013004...
  • Page 179 Minimum conductor size (number per  ) DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 4 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---5 164201406 Rev. C 013004...
  • Page 180 Minimum conductor size (number per  ) DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 5 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---6 164201406 Rev. C 013004...
  • Page 181 30/27.0 33.6 DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 6 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---7 164201406 Rev. C 013004...
  • Page 182 3 , 1 Neutral, 1 gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES NOTE: Callout letter DRAWING NO: SHEET: map to drawing #164201406---6 164201406---1 7 of 14 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---8 164201406 Rev. C 013004...
  • Page 183 Tables P through R for conduit requirements. Drawings 164201406---8 through 164201406---12 show the location of the power cable terminals inside the UPS, Options, and Battery Cabinets. Table L. UPS Cabinet Power Cable Terminations Powerware BPIV (10 kVA---15 kVA) Size of Pressure Tightening Torque...
  • Page 184 Table M. UPS Cabinet Power Cable Terminations Powerware BPIV (20 kVA---30 kVA) Size of Pressure Tightening Torque Type Termination N-M (lb-in.) Screw Terminal Function Terminal Function 13.5 (120) AC Input to UPS Phase A 1 --- #14---2/0 3/16 in. Hex...
  • Page 185 Table N. Options Cabinet Power Cable Terminations Powerware BPIV (10 kVA---15 kVA) Size of Pressure Tightening Torque Type Termination N-M (lb-in.) Screw Terminal Function Terminal Function AC Input to UPS Phase A 1 --- #14---#2 #2 --- 5.6 (50) Rectifier Transformer...
  • Page 186 P through R. All Powerware BPIV products can accommodate a double size neutral.
  • Page 187 Table Q. Power Cable Conduit Requirements Powerware BPIV (20 kVA -- 30 kVA) Minimum Number of Powerware Conduit Number of Voltage Terminal Wires in Trade Size System Conduits Conduit (inches) AC Input to UPS 1-1/4 (A, B, C, Gnd) AC Input to Bypass...
  • Page 188 Table R. Power Cable Conduit Requirements Powerware BPIV (20 kVA -- 30 kVA) Minimum Number of Powerware Conduit Number of Voltage Terminal Wires in Trade Size System Conduits Conduit (inches) AC Input to UPS 1-1/2 (A, B, C, Gnd) AC Input to Bypass...
  • Page 189 When the optional Options Cabinet is used, source protection for the AC input should be treated as if you were supplying a 20 kVA three phase transformer for the Powerware BPIV (10 kVA---15 kVA) and a 40 kVA three phase transformer for the Powerware BPIV (20 kVA---30 kVA), to allow for inrush current.
  • Page 190 Contacts used to indicate Battery Low status of UPS DESCRIPTION: CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201406---2 1 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---16 164201406 Rev. C 013004...
  • Page 191 Monitor Panel. Use twisted pair wires for each alarm input and common. CUSTOMER INTERFACE WIRING DESCRIPTION: INSTALLATION NOTES DRAWING NO: SHEET: 164201406---2 2 of 5 REVISION: DATE: 103002 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---17 164201406 Rev. C 013004...
  • Page 192 REFER TO DRAWING 164201406--- 8 SERIAL PORT FOR LOCATION OF CSB DESCRIPTION: CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201406---2 3 of 5 REVISION: DATE: 103002 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---18 164201406 Rev. C 013004...
  • Page 193 NOTE: Relays are shown in de-energized state. Relays change state when the UPS is in normal operating mode. DESCRIPTION: CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201406---2 4 of 5 REVISION: DATE: 103002 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---19 164201406 Rev. C 013004...
  • Page 194 NOTE: This switch must be a dedicated switch not tied into any other circuits. DESCRIPTION: CUSTOMER INTERFACE WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201406---2 5 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---20 164201406 Rev. C 013004...
  • Page 195 From Sides of Cabinet Allow space for Options and Battery Cabinets DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201406---3 1 of 2 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---21 164201406 Rev. C 013004...
  • Page 196 8.1 (2.1) 480/208, 600/208 10.2 (2.6) 30 KVA 480/480 11.7 (3.0) DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201406---3 2 of 2 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---22 164201406 Rev. C 013004...
  • Page 197 CABINET (OPTIONAL) CABINET OPTIONS CABINET POWERWARE BPIV (10 kVA---15 kVA) DESCRIPTION: TYPICAL UPS SYSTEM DRAWING NO: SHEET: 164201406---4 1 of 2 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---23 164201406 Rev. C 013004...
  • Page 198 (OPTIONAL) CABINET OPTIONS CABINET (OPTIONAL) POWERWARE BPIV (20 kVA---30 kVA) DESCRIPTION: TYPICAL UPS SYSTEM DRAWING NO: SHEET: 164201406---4 2 of 2 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---24 164201406 Rev. C 013004...
  • Page 199 DESCRIPTION: UPS SYSTEM CONFIGURATIONS supplied. DRAWING NO: SHEET: 164201406---5 1 of 3 NOTE 2: Output Voltage must match Bypass Input Voltage. REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---25 164201406 Rev. C 013004...
  • Page 200 DESCRIPTION: UPS SYSTEM CONFIGURATIONS supplied. DRAWING NO: SHEET: 164201406---5 2 of 3 NOTE 2: Output Voltage must match Bypass Input Voltage. REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---26 164201406 Rev. C 013004...
  • Page 201 DESCRIPTION: UPS SYSTEM CONFIGURATIONS supplied. DRAWING NO: SHEET: 164201406---5 3 of 3 NOTE 2: Output Voltage must match Bypass Input Voltage. REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---27 164201406 Rev. C 013004...
  • Page 202 POWERWARE BPIV (20 kVA---30 kVA) DESCRIPTION: ONELINE DRAWINGS OF UPS SYSTEM NOTE 1: Remove jumper for dual feed. DRAWING NO: SHEET: 164201406---6 1 of 1 REVISION: C DATE: 093003 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---28 164201406 Rev. C 013004...
  • Page 203 164201406---7 1 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; INPUT TRANSFORMER; SINGLE FEED; INPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---29 164201406 Rev. C 013004...
  • Page 204 164201406---7 2 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; INPUT TRANSFORMER; SINGLE FEED; INPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---30 164201406 Rev. C 013004...
  • Page 205 WITH DISTRIBUTION DRAWING NO: SHEET: CONFIGURATION CONFIGURATION 164201406---7 3 of 18 SINGLE FEED; BYPASS SWITCH; SINGLE FEED; BYPASS SWITCH; REVISION: DATE: 013004 WITH DISTRIBUTION WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---31 164201406 Rev. C 013004...
  • Page 206 DRAWING NO: SHEET: 164201406---7 4 of 18 SINGLE FEED; OUTPUT TRANSFORMER; SINGLE FEED; OUTPUT TRANSFORMER; REVISION: DATE: BYPASS SWITCH; WITH DISTRIBUTION BYPASS SWITCH; WITHOUT DISTRIBUTION 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---32 164201406 Rev. C 013004...
  • Page 207 OPTIONS CABINET SCHEMATICS BYPASS SWITCH; WITHOUT DISTRIBUTION DRAWING NO: SHEET: 164201406---7 CONFIGURATION 5 of 18 SINGLE FEED; OUTPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---33 164201406 Rev. C 013004...
  • Page 208 SINGLE FEED; BYPASS INPUT TRANSFORMER SINGLE FEED; BYPASS INPUT TRANSFORMER AND OUTPUT TRANSFORMER; OUTPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITH DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---34 164201406 Rev. C 013004...
  • Page 209 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION DRAWING NO: SHEET: 164201406---7 7 of 18 CONFIGURATION SINGLE FEED; BYPASS INPUT TRANSFORMER AND OUTPUT REVISION: DATE: 013004 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---35 164201406 Rev. C 013004...
  • Page 210 TRANSFORMER; BYPASS SWITCH; WITH DISTRIBUTION DRAWING NO: SHEET: 164201406---7 8 of 18 CONFIGURATION DUAL FEED; MAINS INPUT TRANSFORMER; OUTPUT REVISION: DATE: 013004 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---36 164201406 Rev. C 013004...
  • Page 211 OPTIONS CABINET SCHEMATICS CONFIGURATION DRAWING NO: SHEET: 164201406---7 DUAL FEED; MAINS INPUT TRANSFORMER; OUTPUT 9 of 18 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---37 164201406 Rev. C 013004...
  • Page 212 164201406---7 10 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; INPUT TRANSFORMER; SINGLE FEED; INPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---38 164201406 Rev. C 013004...
  • Page 213 164201406---7 11 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; INPUT TRANSFORMER; SINGLE FEED; INPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---39 164201406 Rev. C 013004...
  • Page 214 WITH DISTRIBUTION DRAWING NO: SHEET: 164201406---7 12 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; BYPASS SWITCH; SINGLE FEED; BYPASS SWITCH; REVISION: DATE: 013004 WITHOUT DISTRIBUTION WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---40 164201406 Rev. C 013004...
  • Page 215 164201406---7 13 of 18 CONFIGURATION CONFIGURATION SINGLE FEED; OUTPUT TRANSFORMER; SINGLE FEED; OUTPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITH DISTRIBUTION BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---41 164201406 Rev. C 013004...
  • Page 216 OPTIONS CABINET SCHEMATICS BYPASS SWITCH; WITHOUT DISTRIBUTION DRAWING NO: SHEET: 164201406---7 CONFIGURATION 14 of 18 SINGLE FEED; OUTPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---42 164201406 Rev. C 013004...
  • Page 217 SINGLE FEED; BYPASS INPUT TRANSFORMER SINGLE FEED; BYPASS INPUT TRANSFORMER AND OUTPUT TRANSFORMER; OUTPUT TRANSFORMER; REVISION: DATE: 013004 BYPASS SWITCH; WITH DISTRIBUTION BYPASS SWITCH; WITH DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---43 164201406 Rev. C 013004...
  • Page 218 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION CONFIGURATION DRAWING NO: SHEET: 164201406---7 16 of 18 SINGLE FEED; BYPASS INPUT TRANSFORMER AND OUTPUT REVISION: DATE: TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---44 164201406 Rev. C 013004...
  • Page 219 TRANSFORMER; BYPASS SWITCH; WITH DISTRIBUTION DRAWING NO: SHEET: 164201406---7 17 of 18 CONFIGURATION DUAL FEED; MAINS INPUT TRANSFORMER; OUTPUT REVISION: DATE: 013004 TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---45 164201406 Rev. C 013004...
  • Page 220 OPTIONS CABINET SCHEMATICS CONFIGURATION DRAWING NO: SHEET: 164201406---7 18 of 18 DUAL FEED; MAINS INPUT TRANSFORMER; OUTPUT TRANSFORMER; BYPASS SWITCH; WITHOUT DISTRIBUTION REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---46 164201406 Rev. C 013004...

  • Page 221: Front View

    COMPARTMENT MUST BE REMOVED POWERWARE BPIV (10 kVA-- 15 kVA) TO GAIN ACCESS TO WIRING TERMINALS. DRAWING NO: SHEET: 164201406---8 1 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---47 164201406 Rev. C 013004...
  • Page 222 POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---8 2 of 5 NOTE: REMOVE JUMPERS BETWEEN CB1 AND TERMINAL BLOCK FOR DUAL INPUT. REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---48 164201406 Rev. C 013004...
  • Page 223 LEFT VIEW DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---8 3 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---49 164201406 Rev. C 013004...
  • Page 224 OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---8 4 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---50 164201406 Rev. C 013004...
  • Page 225 POWER CONNECTOR LOCATION OF UPS CABINET TERMINALS DESCRIPTION: POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---8 5 of 5 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---51 164201406 Rev. C 013004...
  • Page 226 COMPARTMENT, AND CB1 MUST BE POWERWARE BPIV (20 kVA-- 30 kVA) REMOVED TO GAIN ACCESS TO WIRING TERMINALS. DRAWING NO: SHEET: 164201406---9 1 of 8 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---52 164201406 Rev. C 013004...
  • Page 227 LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) FRONT VIEW DETAIL DRAWING NO: SHEET: 164201406---9 2 of 8 SINGLE INPUT REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---53 164201406 Rev. C 013004...
  • Page 228 POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 3 of 8 NOTE: REMOVE JUMPERS BETWEEN REVISION: C DATE: 013004 TERMINAL BLOCKS FOR DUAL INPUT. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---54 164201406 Rev. C 013004...
  • Page 229 LEFT VIEW DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 4 of 8 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---55 164201406 Rev. C 013004...
  • Page 230 LEFT VIEW DETAIL DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 5 of 8 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---56 164201406 Rev. C 013004...
  • Page 231 OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 6 of 8 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---57 164201406 Rev. C 013004...
  • Page 232 OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 7 of 8 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---58 164201406 Rev. C 013004...
  • Page 233 POWER CONNECTOR DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---9 8 of 8 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---59 164201406 Rev. C 013004...
  • Page 234 SWITCH (MBS) GROUND TERMINALS DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 1 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---60 164201406 Rev. C 013004...
  • Page 235 WITH ARTICLE 356 OF THE NEC.) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 2 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---61 164201406 Rev. C 013004...
  • Page 236 (SEE SHEET 3 FOR DETAILS) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 3 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---62 164201406 Rev. C 013004...
  • Page 237 TERMINAL STRIP TB1 DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 4 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---63 164201406 Rev. C 013004...
  • Page 238 OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMNALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 5 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---64 164201406 Rev. C 013004...
  • Page 239 COVER PANEL REMOVED DESCRIPTION: LOCATION OF OPTIONS CABINET TERMNALS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---10 6 of 6 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---65 164201406 Rev. C 013004...
  • Page 240 MAINTENANCE BYPASS SWITCH (MBS) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---11 1 of 4 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---66 164201406 Rev. C 013004...
  • Page 241 (SEE SHEET 3 FOR DETAILS) GROUND TERMINALS DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---11 2 of 4 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---67 164201406 Rev. C 013004...
  • Page 242 TERMINAL STRIP TB1 DESCRIPTION: LOCATION OF OPTIONS CABINET TERMNALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---11 3 of 4 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---68 164201406 Rev. C 013004...
  • Page 243 PUNCH CONDUIT HOLES.) HOLES.) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---11 4 of 4 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---69 164201406 Rev. C 013004...
  • Page 244 LOCATION OF BATTERY CABINET TERMINALS POWERWARE BPIV (10 kVA-- 15 kVA) POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---12 1 of 1 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---70 164201406 Rev. C 013004...
  • Page 245 UPS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---13 1 of 2 Dimensions are in millimeters and [inches] REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---71 164201406 Rev. C 013004...
  • Page 246 Dimensions are in millimeters and [inches] DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---13 2 of 2 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---72 164201406 Rev. C 013004...
  • Page 247 UPS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---14 1 of 4 Dimensions are in millimeters and [inches] REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---73 164201406 Rev. C 013004...
  • Page 248 UPS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---14 2 of 4 Dimensions are in millimeters and [inches] REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---74 164201406 Rev. C 013004...
  • Page 249 Dimensions are in millimeters and [inches] DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---14 3 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---75 164201406 Rev. C 013004...
  • Page 250 Dimensions are in millimeters and [inches] DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---14 4 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---76 164201406 Rev. C 013004...
  • Page 251 OPTIONS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---15 Dimensions are in millimeters and [inches] 1 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---77 164201406 Rev. C 013004...
  • Page 252 Dimensions are in millimeters and [inches] DESCRIPTION: OPTIONS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---15 2 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---78 164201406 Rev. C 013004...
  • Page 253 OPTIONS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: Dimensions are in millimeters and [inches] 164201406---15 3 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---79 164201406 Rev. C 013004...
  • Page 254 Dimensions are in millimeters and [inches] DESCRIPTION: OPTIONS CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) DRAWING NO: SHEET: 164201406---15 4 of 4 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---80 164201406 Rev. C 013004...
  • Page 255 OPTIONS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---16 Dimensions are in millimeters and [inches] 1 of 2 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---81 164201406 Rev. C 013004...
  • Page 256 Dimensions are in millimeters and [inches] DESCRIPTION: OPTIONS CABINET DIMENSIONS POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---16 2 of 2 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---82 164201406 Rev. C 013004...

  • Page 257: Battery Cabinet

    BATTERY CABINET DIMENSIONS POWERWARE BPIV (10 kVA-- 15 kVA) POWERWARE BPIV (20 kVA-- 30 kVA) DRAWING NO: SHEET: 164201406---17 1 of 1 REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---83 164201406 Rev. C 013004...
  • Page 258 1/2” CONDUIT (5 PLACES) DESCRIPTION: TYPICAL REMOTE EMERGENCY POWER OFF DRAWING NO: SHEET: 164201406---18 1 of 2 Dimensions are in millimeters and [inches] REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---84 164201406 Rev. C 013004...
  • Page 259 Remote Emergency Power Off DIMENSIONS switch and the UPS are to be DRAWING NO: SHEET: 164201406---18 supplied by the customer. 2 of 2 REVISION: DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---85 164201406 Rev. C 013004...

  • Page 260: Remote Monitor Card 5

    Remote Monitor Panel and the DRAWING NO: SHEET: UPS mounted Remote Monitor Card 164201406---19 1 of 1 are to be supplied by the customer. REVISION: C DATE: 013004 Powerware BPIV (10 kVA- -30 kVA) Installation and Operation A ---86 164201406 Rev. C 013004...

  • Page 261: Rev. C

    All parts requiring replacement for the Factory Warranty period. If, in the opinion of Powerware, the Unit fails to meet published specifications and the defect is within the terms of this warranty, the Unit will be repaired or replaced at the option of Powerware with no charge for replacement parts. Labor required, to make...
  • Page 262 This Page Intentionally Left Blank. Powerware BPIV (10 kVA- -30 kVA) Installation and Operation W--2 164201406 Rev. C 013004...
  • Page 264 *164201406C* 164201406 Rev C...

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