Chapter 1 Introduction protect the customer's load from power failures. The Eaton 9E 80-200 kVA online power protection system is used to prevent loss of valuable electronic The Eaton ® 9E 40–60 kVA uninterruptible power supply (UPS) is a true online, continuous-duty,...
The 9E Series UPS offers a High-Efficiency (HE) normal mode with double-conversion on demand that allows the UPS to operate in standby bypass mode. This mode allows the 9E UPS to achieve 98% efficiency while still protecting the load. See Chapter 6, “UPS Operating Instructions, ” for additional information.on setting the UPS to work in High Efficiency mode.
Remote Emergency Power-off (REPO) control or Mini-Slot communication cards. Using This Manual This manual describes how to install and operate the Eaton 9E 80-200 kVA. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 6.3.13).
• Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals.
• Regional locations and telephone numbers • A question about any of the information in this manual • A question this manual does not answer Please call your local service representative. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
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Introduction This page intentionally left blank. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
UPS and battery systems, and required precautions. Keep unauthorised personnel away from equipment. Consider all warnings, cautions, and notes before installing or servicing equipment. DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
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This product is designed for commercial and industrial applications. In a residential environment, the product may cause radio interference , in which the user may be required to take additional measures. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
If the UPS is to be operated at an altitude higher than 1000m (3300 ft), contact an Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified.
• Ambient Temperature Range: 0–40°C (32–104°F) • Recommended Operating Range: 20–25°C (68–77°F) • Maximum Relative Humidity: 95%, noncondensing Table 3-3. 9E Required Clearance A : 9E Required Clearance for paralleled adjacent UPS or UPS and adjacent PDU 80kVA 100kVA 120kVA...
UPS Installation Plan and Unpacking 9E 80-120 kVA 9E 160-200 kVA Figure 3-1. UPS Cabinet Dimensions (Front and Right Side Views) Dimensions are in millimetres [inches] Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
UPS Installation Plan and Unpacking 9E 80-100 kVA 9E 120 kVA 9E 160-200 kVA Figure 3-2. UPS Cabinet Dimensions (Top and Bottom Views) Dimensions are in millimetres [inches] Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
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UPS Installation Plan and Unpacking 9E 80-120 kVA 9E 160-200 kVA Figure 3-3. UPS Cabinet Centre of Gravity Dimensions are in millimetres [inches] Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
• When single-phase current exceeds 100A, switches of protective atmosphere should be equipped with arc-control device. Figure 4-6 and Figure 4-7 show the location of the UPS power cable terminals. Table 3-6. UPS External Power Cable Terminations for the Eaton 9E 80-200 kVA Tightening Torque Maximum Size of Pressure Termination...
UPS Installation Plan and Unpacking Table 3-5.Input/Output Ratings and External Wiring Requirements for the Eaton 9E 80-200kVA Units Rating 50/60 Hz cross- Basic Unit Rating sections Input and Output Voltage Volts 400/400 400/400 400/400 400/400 400/400 AC Input to UPS Rectifier (0.99 Minimum pF)
100% Rating 261A There is no manual DC disconnect device within the UPS. Battery voltage is computed at 2 volts per cell . Rated battery current is computed at 2 volts per cell. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
• All interface wiring and conduit is to be supplied by the customer. • When installing external interface wiring between a REPO or building alarm and the UPS interface terminals, conduit must be installed between each device and the UPS cabinet. 3-10 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Do not tilt the UPS cabinets more than 10° from vertical or the cabinets may tip over. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for removing the cabinet from the pallet. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 3-11...
Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Attach the ramp extension to the front of the ramp by inserting the tabs on the extension into the slots at the bottom of the ramp. If the leveling feet are not fully retracted, turn the leveling feet until they are retracted. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
11. Using the retained hardware, reinstall the shipping brackets removed in Step 2 and Step 5 to the front and rear of the UPS cabinet with the angle facing outward (see Figure 4-1 and Figure 4-3). 12. Secure the cabinet to the floor with customer-supplied hardware. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
The amount of gas given off is less than forflooded cells, but when planning the battery installation, allowance must be made foradequate ventilation and heat Eaton 9E UPS (40–60 kVA, 208/220V) Installation and Operation Manual P-164000058—Rev 2 dissipation. Valve regulated cells are not completelymaintenace- free. They must be kept clean and their connections checked periodicallyto ensure they are tight, and that there is no evidence of corrosion.
AC input idle-run. • Protective earthing terminals on the UPS for mains supply and load supply use only. The earth protection of battery cabinet must be connected individually, no relation to UPS. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
DC Input from External Battery + DC Input from External Battery - DC Input from External Battery - RIGHT VIEW 80-120kVA Standard FRONT VIEW Figure 4-6. Power Terminal Locations 80-120kVA Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Phase C (L3) Phase C(L3) AC Input to AC Input to UPS Bypass AC Input to UPS Bypass AC Input to UPS Rectifier UPS Rectifier Figure 4-7. Power Terminal Detail 160-200 kVA Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
THIS DOCUMENT, INCLUDING THE DRAWING AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERESTS OF EATON AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON.
THIS DOCUMENT, INCLUDING THE DRAWING AND INFORMATION CONTAINED THEREON, IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPERTY OF EATON CORPORATION, AND IS MERELY ON LOAN AND SUB BY EATON AT ANY TIME. BY TAKING POSSESSION OF THIS DOCUMENT, THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CANNOT BE USED IN ANY MANNER ADVERSE TO THE INTERE AND THAT NO PORTION OF THIS DOCUMENT MAY BE COPIED OR OTHERWISE REPRODUCED WITHOUT THE PRIOR WRITTEN CONSENT OF EATON.
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If wiring parallel connections, proceed to paragraph 4.5.2; if wiring Mini-Slot connections, proceed to paragraph 4.5.3; Install the power terminal cover right and left sides using the provided hardware. 4-10 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
9E 160-200 kVA F R O N T V I E W ( R E M O V E T H E MIDDLE COVER PLATE) Figure 4-12. Interface Wiring Access Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 4-11...
Route the wiring (see Figure 4-12) to the wiring access (see Figure 4-12). Secure the wiring to the four mounting clips provided using Zip ties. Reinstall the wires to cover using the retained hardware. Install the power terminal cover up and down sides using the provided hardware. 4-12 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
NOTE LAN drop for connection to UPS communications card is to be supplied by customer. For installation and setup of an Mini-Slot card, contact an Eaton service representative (see paragraph 1.8) To install wiring: If not already installed, install the LAN drop.
The REPO switch must be a normally-open or normally-closed latching-type switch not tied into any other circuits. NOTE 4 This procedure is intended for installing the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure, and Figure 4-17 and Figure 4-18 as a guide.
Eaton Customer Service Engineer, or the warranty terms may become void.This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
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Air conditioning equipment is installed and operating correctly. The area around the installed UPS system is clean and dust-free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) Adequate workspace exists around the UPS and other cabinets.
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UPS System Installation Notes Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 4-19...
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Understanding UPS Operation UPS System Overview The Eaton 9E UPS is a continuous-duty, solid-state, transformer-free, three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.
5.2.1 Modes The Eaton 9E UPS supports a critical load in four different modes of operation: • In Standard Normal mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power. In this mode, the battery charger also provides charging current for the battery, if needed, Standard mode is the standard normal operating mode.
HE mode , if selected, is a normal operating mode, and not an alarm condition. While the UPS is in this mode, the NORMAL light on the front display will illuminate. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Contactor Contactor Battery Converter Main Power Flow Battery Contactor Switch Contactor Trickle Current Closed Energised Open De-Energised Battery Figure 5-3. Path of Current Through the UPS in standard Bypass Mode Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Normal mode. Depending on the total load and the duration of the battery discharge, battery current limit alarms may be seen for a short time due to the current required to recharge the battery. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Voltage Oneline Drawing UPS Model Input Output System Type See Figure 5-5 9E-100/80 380/400/415 380/400/415 Single Reverse Transfer UPS with External Battery 9E-100/100 9E-120/120 9E-200/160 9E-200/200 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 6-1 shows the controls and indicators and Figure 6-2 shows the UPS switches. Control Panel Control Panel Door Latch Door Latch Figure 6-1. UPS Controls and Indicators Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
6.1.1 Control Panel The control panel is used to set up and control the UPS, and to monitor UPS operation. For a description of the UPS control panel functions, see paragraph 6.2. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
When the unit powers up, the screen displays the Eaton logo as shown in Figure 6-3. To advance to the Main When the unit powers up, the screen displays the Eaton logo as shown in Figure 6-3. To advance to the Main When the unit powers up, the screen displays the Eaton logo as shown in Figure 6-3.
This message is also written to the Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Figure 6-4. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, UPS status, load percent, and battery runtime for the UPS. The top line of display blinks while scrolling when the system needs attention.
The Mimic screen shows the internal components of the UPS cabinet and a real-time graphical representation of the operating status of the system. Eaton Eaton 9E 9E 9E 9E Series Series UPS Eaton Eaton Series Series Figure 6-5. Main Menu and Mimic Screen Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
RETURN pushbutton to display the Set Date and Time screen. To return to the System Setup screen, press the ESC pushbutton. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
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LEFT or RIGHT arrow pushbutton to select the password character position. Use the UP or DOWN arrow and then pushbutton to change the password character. Once the password is entered, select CHANGE press the RETURN pushbutton Controls See paragraph 6.2.7 for details. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Table 6-4 describes the control functions and provides instructions to access and use the command menu screens. Table 6-5 lists the typical System Status Screen Messages that are displayed during UPS operation. For detailed information about using the System Controls, see paragraph 6.3. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Turns the battery charger on. Resting Turns the battery charger off. Table 6-5. Typical System Status Messages Function Message Load Off; Bypass; Online, HE Bypass Off; On; Available Charger Charger Resting; Charger 6-10 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
If the inverter output of the UPS is not available and the critical load needs to be energised: CAUTION In Bypass mode, the critical load is not protected from commercial power interruptions and abnormalities. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-11...
BYPASS command, then press the RETURN pushbutton. The UPS transfers to Bypass mode. The BYPASS status indicator is illuminated. The power module remains on. WARNING Power is present inside the UPS cabinet. 6-12 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Loosen the screws that fix the cover over the Neutral switch and push the cover to the left, then open the Neutral switch. NOTE The Neutral Switch should remain closed unless operated by a service technician. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-13...
If the UPS contains a Bypass input switch, open the Bypass input switch. If the UPS contains a Maintenance Bypass switch, open the Maintenance Bypass switch. Open the UPS input and bypass feeder circuit breakers. Open all external battery breakers. 6-14 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use this feature only when you want to de-energise the critical load. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-15...
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Standard Normal mode. It takes approximately one minute for the UPS to achieve Standard Normal mode. The Normal status indicator is illuminated. 17 . If the UPS contains an output switch, close the output switch. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-17...
On the UPS System Control screen, select the NORMAL BYPASS command, then press the RETURN pushbutton. All of the UPSs transfer to Bypass mode. The BYPASS status indicator is illuminated. The power module remains on. 6-18 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Open the UPS input and, if installed, the bypass feeder circuit breakers for the UPS being shut down. If EBCs are installed, open all battery breakers The UPS is now completely shut down. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-19...
If the UPSs contain an output switch, open the output switch. Open all of the MOBs. Open all of the UPSs input and bypass feeder circuit breakers. 10. Open all external battery breakers 6-20 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Select the CONTROLS symbol on the main menu bar on the UPS to be tested. The System Control screen is displayed. Select Battery on the System Control screen. On the Battery System Control screen, select the RESTING TESTING command, then press the RETURN pushbutton. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual 6-21...
To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 6.4.1 or 6.4.2. WARNING Power is present inside the UPS cabinet after the upstream input feeder circuit breakers are opened because of the installed external battery cabinet. 6-22 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer- supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
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This chapter describes the communication features of the Eaton 9E UPS. For terminal wiring information, see This chapter describes the communication features of the Eaton 9E UPS. For terminal wiring information, see paragraph 3.2.3 and paragraph 4.4. For location of the customer interface panel and terminals, see Figure 4-9 paragraph 3.2.3 and paragraph 4.11.
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Communication This page intentionally left blank. Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
Each battery string is an energy source in itself. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF . VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, contact an Eaton service representative. If the string requires service contact an Eaton service representative.
Monitor system parameters as described in paragraph 6.2, “Using the Control Panel” . Check the UPS air filters (located behind the front door) and wash or replace as necessary. See Figure 8-1 for filter location. Contact an Eaton service representative for replacement filters. To remove the filters: CAUTION Verify washed filter is thoroughly dry before reinstalling.
8.2.3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorised service personnel familiar with maintenance and servicing of the UPS system. Contact an Eaton service representative for more information about service offerings. 8.2.4 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorised service personnel.
Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see paragraph 1.8).
40A maximum at any load up to100% load for 120KVA UPS 64A maximum at any load up to100% load for 160KVA UPS 80A maximum at any load up to100% load for 200KVA UPS Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...
5% to 95% maximum noncondensing Relative Humidity (operating and storage) Less than or equal to 65 dB (80-120kVA) and 70dB (160-200kVA) at a 1m Acoustical Noise distance, per ISO 7779 Meets IEC 62040-2 C3 Eaton 9E UPS (80-200 kVA, 380/400/415V) Installation and Operation Manual...