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Jøtul GF 520 DV Installation And Operation Instruction Manual

Direct vent gas stove
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Jøtul GF 520 DV
and
Jøtul GF 520 DV MV
Direct Vent Gas Stove
Installation and
Operation Instructions
Certified to ANSI Z21.88-2019 • CSA 2.33-2019
and CAN/CGA 2.17-M17.
INSTALLER: Leave this manual with the appliance.
OWNER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier,
call the fire department.
– Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or mobile
home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
DANGER
!
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
130139_Rev 1 GF 520 DV 12/22
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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  • Page 1 130139_Rev 1 GF 520 DV 12/22 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2 130139 Rev 1 GF 520 DV 12/22 Installation Requirements for the THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT, Commonwealth of Massachusetts DEPENDABLE OPERATION. PLEASE READ THESE THIS PRODUCT MUST BE INSTALLED BY INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM...

  • Page 3: Table Of Contents

    130139_Rev 1 GF 520 DV 12/22 Jøtul GF 520 DV Table of Contents Direct Vent Gas 1. Specifications ........4 Heater Initial Assembly ........5 Manufactured and Distributed by: Jøtul North America 3. General Information ......6 55 Hutcherson Dr.

  • Page 4: Specifications

    130139 Rev 1 GF 520 DV 12/22 1. Specifications Input Rates Miscellaneous Hardware Bag Contents Natural Gas • Fuel Conversion Kit , LP ......158329 16,500 BTU/hr. minimum input • Rock Wool Embers, 1 oz......157259 30,000 BTU/hr. maximum input •...

  • Page 5: Initial Assembly

    130139_Rev 1 GF 520 DV 12/22 2. Initial Assembly STOP! FOR EASIEST ACCESS, The stove is heavy. INSTALL FUEL CONVERSION DO NOT DRAG THE STOVE. Have assistance available to move the stove into AND FIREBOX PANELS BEFORE position. Place removed parts on a blanket, towel, or REMOVING THE STOVE FROM other protective material.

  • Page 6: General Information

    130139 Rev 1 GF 520 DV 12/22 3. General Information  DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN UNDER WATER. Call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under ...

  • Page 7: Installation Requirements

    Floor Protection 38" 5 5/8" 965 mm 143 mm The Jøtul GF 520 DV has been approved for installation directly on combustible floor materials. No additional floor protection is 10" required, however, we recommend that the stove be installed on 16-5/8"...
  • Page 8 130139 Rev 1 GF 520 DV 12/22 1 1/2" Alcove Installation 38 mm Maximum Alcove Depth: 24” (607 mm) Minimum Alcove Width*: 44” (1118 mm) Minimum Alcove Ceiling Height 7 15/16" from floor: 82” (2802 mm) 202 mm * Alcove clearances are determined through testing in specific 24"...
  • Page 9 130139_Rev 1 GF 520 DV 12/22 Mobile Home Installation The GF 520 DV is approved for installation in a mobile home in THIS APPLIANCE MAY BE INSTALLED AS AN the U.S. and Canada with the following requirements: OEM INSTALLATION IN A MANUFACTURED ...
  • Page 10 130139 Rev 1 GF 520 DV 12/22 6. Venting Requirements The Jøtul GF 520 DV gas stove may be installed with a vertical or horizontal termination and must conform to the configuration requirements described below. Figure 6.1. DO NOT USE SILICONE This appliance is approved for use with vent systems from SEALANT.
  • Page 11 130139_Rev 1 GF 520 DV 12/22 30 ft. Approved Horizontal and (9.14 m) Vertical Vent Terminations TERMINATION • ALL VENTING MUST TERMINATE (END) WITHIN APPROVED ONE OF THE DESIGNATED AREAS. • SET STOVE EXHAUST RESTRICTOR TO THE POSITION THAT CORRESPONDS TO THE VENT TERMINATION AREA IN THE MATRIX.

  • Page 12: Vertical Termination

    Termination Air Intake Diverter 18” min. The GF 520 DV comes with an Air Intake Diverter in the miscellaneous kit. This is to be installed in installations with a vertical installation greater than 10 ft, in installations with excessive draft conditions, or when the flame picture shows a flame with weak rear flame and a large front flame.

  • Page 13: Horizontal Termination

    130139_Rev 1 GF 520 DV 12/22  Any horizontal run of vent must be level or have a 1/4 in. rise for every foot of run toward the termination cap. NEVER ALLOW THE VENTING TO RUN DOWNWARD FROM STOVE TO TERMINATION; A DOWNWARD VENT RUN TRAPS HEAT AND CREATES A FIRE HAZARD.
  • Page 14 130139 Rev 1 GF 520 DV 12/22 36" SNORKEL TERMINATION:  914 mm Snorkel • HORIZONTAL RUN MUST NOT EXCEED 2 FEET (61 CM). A 14” (356mm) or 36” (914mm) snorkel termination is approved in conformance with the vent rise/run and termination clearance specifications published in this manual.
  • Page 15 130139_Rev 1 GF 520 DV 12/22 Horizontal Termination Clearance Requirements 2 1/2” 12 ” 64 mm 3” 76 mm Figure 6.11. Vent Terminal Air Supply Terminals Prohibited in this Area Termination Clearance to Figure 6.11. Vent Terminal Clearances, Canada and United States overhangs.

  • Page 16: Fuel Conversion

    Fuel Conversion Procedure 1. Turn off gas supply to stove. The GF 520 DV gas stove is shipped from the factory equipped to burn NATURAL GAS only. If PROPANE gas is to be used as 2. Remove top and front cast. Release the glass frame latches fuel, the appliance must first be converted by using the Propane to remove the glass frame and open the firebox.
  • Page 17 130139_Rev 1 GF 520 DV 12/22 Replace Burner Injector Figure 7.3. Injector and Pilot conversion. The Air Shutter MUST be flipped for LP conversion. Pilot Hood Replace Pilot Injector Figure 7.3. Injector and Pilot conversion. The Air Shutter MUST be flipped...
  • Page 18 BE CERTAIN THE BURNER IS LEVEL AND SECURELY Figure 7.7. ENGAGED WITH THE FRONT SUPPORTS ON THE Regulator tower removal and replacement FIREBOX FLOOR. Figure 7.4. GF 520 DV Control Compartment. Image shown with optional blower.
  • Page 19 130139_Rev 1 GF 520 DV 12/22 13. Confirm correct gas pressure. Use a manometer to check 9. Replace the variable regulator. Using a Torx T-20 pressures as specified under Section 9, Gas Pressure (page 20). screwdriver, remove the three specialty screws from the regulator tower on the front of the valve.

  • Page 20: Gas Connection

     Route the gas supply line to the flex line behind the unit. operation of the GF 520 DV gas stove. It is important Gas installation should be approximately 12" from the that the correct pressure is established at the time of the center line on either side of the unit.
  • Page 21 130139_Rev 1 GF 520 DV 12/22 10. Accessories ORIENT GLASS PANEL WITH THE SMOOTH SIDE FACING OUT. 1. Set the Rear Panel, bottom first, behind the pilot assembly shield and resting on the rear shelf. See fig. 10.1. 2. Use a flat head screwdriver to bend the rear tab at 45° to keep...
  • Page 22 130139 Rev 1 GF 520 DV 12/22 Fluted Panel Kit Contents: Tools: • Rear Panel ....226943 • Flat head screw driver Instructions • INSTALL FUEL CONVERSION KIT BEFORE INSTALLING PANEL KIT. 1. Use the screwdriver to bend out the front tab of the retainer clips on each side slightly, only enough to allow the screwdriver access from the front.
  • Page 23 130139_Rev 1 GF 520 DV 12/22 Optional Wall Thermostat 750003 Optional Remote Control 224910 When using a remote, the remote receiver should be wired to Use only a 750 millivolt DC two-wire circuit wall thermostat the terminal block in the same way the as the thermostat. See with this appliance.
  • Page 24 130139 Rev 1 GF 520 DV 12/22 Optional Blower 158333 Kit Contents: • Snapstat • Left Blower Assembly • Snapstat Bracket • Right Blower Assembly • Snapstat Finger Guard Assembly • Wiring Harness • Green Grounding Strap • Flange Nuts (6) •...
  • Page 25 130139_Rev 1 GF 520 DV 12/22 5. Attach the Blower to the brackets using two M6 flange nuts Grounding Strap connection point as shown in fig 10.9. 6. Identify the Left Blower Assembly. The Left Blower assembly has a solid plate on the front.
  • Page 26 130139 Rev 1 GF 520 DV 12/22 Blower Operation 12. Install the Snapstat Bracket to the stud at the bottom of the firebox using the provided M6 flange nut. The optional variable-speed blower will enhance heat 13. Install the Snapstat into the bracket ensuring that it sits circulation around the firebox and out into the room.

  • Page 27: Log Set

    130139_Rev 1 GF 520 DV 12/22 11. Install Burner Media Do not install burner media until after all other accessory installations or component adjustments have been completed. Log Set 158263 NOTE: LOG COMPONENTS ARE FRAGILE. WEAR SAFETY GLOVES AND HANDLE LOGS WITH CARE.
  • Page 28 130139 Rev 1 GF 520 DV 12/22 4. Left Side Log: Engage the hole on the underside of Left Side Log #2 with the pin on the left side of the burner. Lean the other side against Rear Log #1. Align the indentation on Left Side Log #2 with the small bump on Rear Log #1.

  • Page 29: Glass

    130139_Rev 1 GF 520 DV 12/22 12. System Check 1” (25mm) 3/8” 1/8” (8mm) 1. PURGING THE GAS LINE: When lighting the appliance (3mm) Min. for the first time, it will take a few moments to clear the Min. gas line of air. Once this purge is complete, the appliance Thermopile will operate as described in the lighting instructions.
  • Page 30 13. Flame Appearance / Air Shutter Adjustment OPEN - The GF 520 DV gas stove is shipped from the factory equipped Increase oxygen to burn Natural gas and the air inlet shutter has been set to provide optimal combustion efficiency under a variety of venting CLOSE - configurations.

  • Page 31: Maintenance

    130139_Rev 1 GF 520 DV 12/22 14. Operation WARNING: Important Notes READ AND UNDERSTAND ALL OPERATING INSTRUCTIONS BEFORE ATTEMPTING TO 1. For the first several hours of operation, it is common to OPERATE THIS APPLIANCE. DO NOT ALLOW detect some odor as the metal and manufacturing materials ANYONE TO OPERATE THIS APPLIANCE WHO cure under heat.
  • Page 32 Burner Operation Familiarize yourself with the controls of the GF 520 DV and be sure that anyone else using the appliance is also familiar with the controls and operation procedures. Always follow the Lighting Instructions on the inside back cover of this manual and also located on the inside the Controls Access Panel.

  • Page 33: Annual Cleaning

    130139_Rev 1 GF 520 DV 12/22 15. Maintenance Glass Care Clean the glass only when necessary. Wipe the surface with a NOTICE: clean, dampened, soft cloth. Follow with a dry, soft towel. Take THIS APPLIANCE AND VENT SYSTEM MUST BE ...
  • Page 34 130139 Rev 1 GF 520 DV 12/22 Side Glass & Gasket Replacement Kit 158080 Extra Retainer Clips included with Read through these instructions before beginning the procedure. Replacement Glass Tool List: • Two 10mm wrenches • 1/4 inch drive • 4mm hex key...
  • Page 35 130139_Rev 1 GF 520 DV 12/22 9. Install replacement side glass and gasket: • Wrap the new gasket material evenly around the edge of the glass, peeling back the protective strip to expose the adhesive, leaving a 1/2” overlap at the end seam. Press the adhesive side down onto the glass surface.

  • Page 36: Safety Screen Replacement

    130139 Rev 1 GF 520 DV 12/22 Safety Screen Maintenance and Replacement Cleaning The integrated, Invisimesh® safety screens, located in front of the door and side glass panels, should be periodically cleaned to remove dust, lint, and other air-bourne debris. Over time, and with continuous exposure to heat, these materials can contribute to variations in the screen hue.
  • Page 37 130139_Rev 1 GF 520 DV 12/22...
  • Page 38 130139 Rev 1 GF 520 DV 12/22 No. Part No. Description No. Part No. Description 117917 Screw, HWH SMA #8 x 1/2 SL Blk Oxide - PIC 9911 Bolt, Hex Cap, M6x45, DIN 933, Class 8.8, Blk - PIC 226725...
  • Page 39 GF 520 DV Illustrated Parts Breakdown Use only parts available from Jøtul authorized dealers. Figure 16.2 GF 520 DV Valve Assembly and Optional Blower No. Part No. Description No. Part No. Description 117917 Screw, HWH SMA #8 x 1/2 SL Blk Oxide...
  • Page 40 130139 Rev 1 GF 520 DV 12/22 This page is intentionally left blank.
  • Page 41 130139_Rev 1 GF 520 DV 12/22 This page is intentionally left blank.
  • Page 42 130139 Rev 1 GF 520 DV 12/22 18. Jøtul Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national Warranty fire and building regulations. 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL.

  • Page 43: Lighting Instructions

    130139_Rev 1 GF 520 DV 12/22 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. • If your gas supplier cannot be reached, call the fire A.
  • Page 44 130139 Rev 1 GF 520 DV 12/22 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development.

This manual is also suitable for:

Gf 520 dv mvGf 520 dv ipiGf 520

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