Jøtul GF 500 DV Portland Installation And Operation Manual
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Jøtul GF 500 DV Portland Installation And Operation Manual

Direct vent gas stove
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Enlarged version
Jøtul GF 500 DV
Portland
Direct Vent Gas Stove
Standing Pilot Ignition
Installation and
Operation Instructions
Conforms to ANSI Z21.88-2016 • CSA 2.33-2016,
CAN/CGA 2.17-M09, and CSA P.4.1-15
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or
mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
DANGER
!
A barrier designed to reduce the burn hazard
from the glass viewing area is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
139760_A GF 500 DV Oct. 2017
HOT GLASS WILL
CAUSE BURNS
.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
1

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Summary of Contents for Jøtul GF 500 DV Portland

  • Page 1 139760_A GF 500 DV Oct. 2017 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Service Tools

    139760_A GF 500 DV Oct. 2017 Installation Requirements for the THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT, DEPENDABLE OPERATION Commonwealth of Massachusetts OF THIS APPLIANCE. PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE THIS PRODUCT MUST BE INSTALLED BY USING OR SERVICING THIS GAS STOVE.

  • Page 3: Table Of Contents

    139760_A GF 500 DV Oct. 2017 Table of Contents Jøtul GF 500 DV Service Tools ..........2 Portland Specifications ..........4 Initial Assembly ........5 Direct Vent Gas Heater Rear Exit Vent Conversion ....... 6 Manufactured and Distributed by: General Information ........ 7 Jøtul North America 55 Hutcherson Dr.

  • Page 4: Specifications

    139760_A GF 500 DV Oct. 2017 FAMILIARIZE YOURSELF WITH THE VENTING, CLEARANCE AND OTHER INSTALLATION REQUIREMENTS IN THIS MANUAL BEFORE BEGINNING THE INSTALLATION. GF 500 DV THIS APPLIANCE IS SHIPPED FROM THE FACTORY FOR Specifications USE WITH NATURAL GAS ONLY. FOR USE WITH PROPANE, THE APPLIANCE MUST FIRST BE CONVERTED USING THE FUEL CONVERSION KIT PROVIDED, #157865.

  • Page 5: Initial Assembly

    139760_A GF 500 DV Oct. 2017 Initial Assembly 3. To open the firebox: CAUTION: Enamelled parts may be damaged if a) Remove four hex head screws using a 10 mm wrench handled without care. The stove is heavy. Have and disengage the Top Convection Shroud from the top assistance available to move the stove.

  • Page 6: Rear Exit Vent Conversion

    139760_A GF 500 DV Oct. 2017 Inner Collar Screws Rear Exit Vent Conversion This stove is built in the top exit vent configuration. Follow the procedure below to convert the Vent Adaptor for a rear exit installation. 1. Use a 1/4” nut driver to remove four inner screws from around the Vent Adaptor collar.

  • Page 7: General Information

    139760_A GF 500 DV Oct. 2017 General Information Safety Information  Due to the high operating temperatures this appliance THIS HEATER MUST BE INSTALLED AND MAINTAINED  should be located out of traffic and away from BY A QUALIFIED SERVICE AGENCY. furniture and draperies.

  • Page 8: Installation Requirements

    139760_A GF 500 DV Oct. 2017 Installation Requirements Location 25” (635 mm) In selecting a location for the stove, consider the following points: 1) Heat distribution 28 1/2” (724 mm) 2) Vent termination requirements 3) Gas supply line routing Figure 7. Minimum combustible floor protection. 4) Traffic areas, furniture, draperies, etc.

  • Page 9: Mantel & Trim

    139760_A GF 500 DV Oct. 2017 Max. Mantel Depth 11.5” 9.5” 7.5” 5.5” Min. Mantel Depth 1” Max. Top Trim Depth Figure 8. Parallel Installation Clearances. 34 3/4 in. (883 mm) 40 3/4 in. (1035 mm) 39 1/4 in. (997 mm) 3 1/4 in.

  • Page 10: Venting Requirements

    139760_A GF 500 DV Oct. 2017 Venting Requirements Vent Restriction The GF 500 DV is equipped with an Exhaust Restrictor The Jøtul GF 500 DV gas stove may be installed with a Plate which enables you to regulate the flow of exhaust vertical or horizontal termination and must conform to gas.

  • Page 11: Termination Matrix

    139760_A GF 500 DV Oct. 2017 MAXIMUM RESTRICTION RESTRICTION Figure 14. Use 1/4” socket driver to loosen the Exhaust Restrictor dial and adjust to the appropriate notch for your termination zone. 35 Ft. (10.67 m) 30 Ft. (9.14 m) TERMINATION APPROVED 25 Ft.

  • Page 12: Vertical Termination

    139760_A GF 500 DV Oct. 2017 Vertical Vent Termination The Jøtul GF 500 DV can be vertically vented through a ceiling or to a roof termination with the following Horizontal Overhang guidelines: 18”. 18”. The termination should fall within the shaded areas of ...
  • Page 13 139760_A GF 500 DV Oct. 2017 Co-linear Vent Installation Max.12” 305 mm The GF 500 DV may be vented through a masonry or Class A prefabricated chimney using a 3-inch diameter Co-linear Flexible Vent system approved for use with a solid-fuel burning fireplace. When installed in the manner described below, this system can improve the Figure 17.

  • Page 14: Horizontal Termination

    139760_A GF 500 DV Oct. 2017 Masonry or Prefabricated Chimney Conversion Exhaust Vertical Termination Cap IMPORTANT NOTICE Cap Adaptor Intake Air IN THE U.S.,THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21.88-2014 / CSA 2.33-2014 TEST METHODS AND 4”...
  • Page 15 139760_A GF 500 DV Oct. 2017 Snorkel Termination Min. 1/2” Foil-face Ceramic Insulation Blanket required This appliance is approved only for 36 inch Snorkel termination. Not approved for use with a 14 inch Snorkel. 36” The minimum horizontal run may be no less than 6” Horizontal Run: ...

  • Page 16: Vent Terminal Clearances

    139760_A GF 500 DV Oct. 2017 Horizontal Vent Termination Clearance 2 1/2” 12 ” 64 mm 3” 76 mm Figure 25. Termination Clearance to overhangs. Vent Terminal Air Supply Terminals Prohibited in this Area Figure 24. Horizontal Vent Terminal Clearances, Canada and United States Canadian Installations U.S.

  • Page 17: Fuel Conversion

    139760_A GF 500 DV Oct. 2017 Fuel Conversion Fuel Conversion Procedure 1. Turn off gas supply to stove. The GF 500 DV gas stove is shipped from the factory 2. Remove the stove Top Plate and Top Convection Shroud equipped to burn NATURAL GAS only. If PROPANE gas is to be used as fuel, the appliance must first be converted as in Fig.
  • Page 18 139760_A GF 500 DV Oct. 2017 7. CHANGE THE PILOT ORIFICE: From within the firebox, remove the Pilot Head by pulling it straight up from the pilot base. See fig. 28. Pilot Head Using the 4 mm allen wrench that is included with the conversion kit, unscrew the pilot orifice (counter- Orifice clockwise).
  • Page 19 BAFFLE COMMING OUT 139760_A GF 500 DV Oct. 2017 Baffle Assembly REMOVE BAFFLE W 6 mm PERFORA BAFFLE T Figure 31. Figure 32. Baffle Assembly location. Remove two 6 mm nuts to Pull the baffle plate down slightly, then swing the end detach it from the firebox.

  • Page 20: Gas Supply Connection

    139760_A GF 500 DV Oct. 2017 Gas Supply Connection Leak test: NOTE: If appropriate, install the optional forced air 1. Mix a 50-50 solution of water and dish blower before connecting the gas line, to prevent soap. clearance interference between the two. 2.

  • Page 21: Gas Pressure

    139760_A GF 500 DV Oct. 2017 Gas Pressure High Altitude Adjustment Correct gas pressure is essential for efficient and safe The decreased atmospheric pressure of higher operation of the GF 500 DV gas stove. It is important altitudes affects heat value of gaseous fuels. Most that the correct pressure is established at the time gas suppliers derate the gas intended for use at of the installation.

  • Page 22: Optional Wall Thermostat

    139760_A GF 500 DV Oct. 2017 Accessories Optional Wall Thermostat 750003 Use only a 750 millivolt DC two-wire circuit wall thermostat with this appliance. The thermostat should be placed in the same room as the heater, typically 5 feet off the floor. Avoid drafty areas or any area that may 1.

  • Page 23: Optional Blower Installation

    139760_A GF 500 DV Oct. 2017 Optional Variable Speed Blower Kit 156000  THIS BLOWER MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE CURRENT ANSI/NFPA 70, NATIONAL ELECTRICAL CODE OR CSA C22.1- CANADIAN ELECTRICAL CODE.

  • Page 24: Blower Operation

    139760_A GF 500 DV Oct. 2017 Figure 43. Attach Blower to the Mounting Bracket with the wing screw and connect wire harnesses to the Snapstat and controls quickconnection. Snapstat Male Quick-connector to Female Quick-connector Wing screw Blower Operation The optional variable-speed blower will enhance heat circulation around the firebox and out into the room.

  • Page 25: Log Set Installation

    139760_A GF 500 DV Oct. 2017 Log Set Installation The GF 500 DV log set must be installed before A quantity of ember stones is included with the operating the burner. The log set includes six log pieces, log set. THE EMBERS ARE ONLY INTENDED TO BE USED packaged inside the firebox.

  • Page 26: System Check

    139760_A GF 500 DV Oct. 2017 System Check Pilot Adjustment 1. PURGING THE GAS LINE: When lighting the appliance for the first time, it will take a few moments to clear Regulator the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions.

  • Page 27: Flame Picture Adjustment

    139760_A GF 500 DV Oct. 2017 Flame Appearance / Air Shutter Adjustment Air Shutter Stems The GF 500 DV gas stove is shipped from the factory equipped to burn Natural gas and the air inlet shutters have been set to provide optimal combustion efficiency under a variety of venting configurations.

  • Page 28: Operation Guidelines

    139760_A GF 500 DV Oct. 2017 Operation 2. For the first several hours of operation, it is common WARNING: to detect some odor as the metal and manufacturing materials cure under heat. This condition is temporary READ AND UNDERSTAND ALL OPERATING and can be alleviated by allowing plenty of fresh air to INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE circulate through the area.

  • Page 29: Maintenance

    139760_A GF 500 DV Oct. 2017 Maintenance It is important that the glass gasket be inspected at least annually. Examine the ribbon gasket for signs of dete- rioration and make sure the gasket has a positive seal. This appliance and its venting system should be Replace the gasket if necessary.

  • Page 30: Appendix

    139760_A GF 500 DV Oct. 2017 Appendix Mobile Home Installation GF 500 DV Accessoriess The GF 500 DV is approved for use in a mobile home in Description Part No. the U.S. and Canada provided: 1. The stove is secured to the floor of the mobile home. Blower Kit 156000 Use Jøtul Floor Bracket Kit #750304.

  • Page 31: Illustrated Parts Lists

    139760_A GF 500 DV Oct. 2017 GF 500 DV Illustrated Parts Breakdown Figure 56. Exterior replacement parts. No. Part No. Description Cast Iron Parts Matte Black Brown Majolica Paint Enamel 225338 Door Magnet Top Plate 10464892 10464847 224909 Magnet Cap, Hi-temp Vinyl Side Plate 10464992 157747...
  • Page 32 139760_A GF 500 DV Oct. 2017 Figure 57. GF 500 DV Millivolt Valve components. No. Part No. Description No. Part No. Description 117917 Screw, #8 x 1/2” SL Blk Oxide 9962 Bolt, Hex M6 x 10 DIN 933 Blk 225838 Valve Bracket 225457 Control Door...
  • Page 33 139760_A GF 500 DV Oct. 2017 Figure 58. GF 500 DV Burner and Pilot components. No. Part No. Description 117917 Screw 8 x 12 1/2 SL Blk Oxide 225528 Exhaust Baffle Wing 22545692 Exhaust Baffle 224931 Brick Panel Retainer 225864 Gasket, Pilot Assembly 129766 Thermocouple, Standard w/ fittings...
  • Page 34 139760_A GF 500 DV Oct. 2017 Replacement Double-sided Brick Panel Parts / See pg.. 22 225594 Rear Panel 225595 Baffle Panel 225596 Side Panel, A1 225597 Side Panel, 2A Replacement Log Set Parts / See pg.. 25 No. Part No. Description 225587 Rear Log 225585...

  • Page 35: Warranty Statement

    139760_A GF 500 DV Oct. 2017 Jøtul Gas Product replacement in connection with normal maintenance. These parts include gaskets and glass (except to the extent such parts suffer damage from Warranty thermal stress). 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations.
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  • Page 39: Lighting Instructions

    139760_A GF 500 DV Oct. 2017 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lit •...
  • Page 40 139760_A GF 500 DV Oct. 2017 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.

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