Jøtul GF 500 DV IPI Installation And Operation Instructions Manual
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Jøtul GF 500 DV IPI Installation And Operation Instructions Manual

Portland direct vent gas stove
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f i r e - p a r t s . c o m
Jøtul GF 500 DV IPI
Portland
Direct Vent Gas Stove
Installation and
Operation Instructions
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
139636_02 GF 500 DV IPI January 2015
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall
be installed in the same room as the
appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home or
mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
1

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Summary of Contents for Jøtul GF 500 DV IPI

  • Page 1 139636_02 GF 500 DV IPI January 2015 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Service Tools

    139636_02 GF 500 DV IPI January 2015 Installation Requirements for the THIS OWNER’S MANUAL PROVIDES INFORMATION TO ENSURE SAFE INSTALLATION AND EFFICIENT, DEPENDABLE OPERATION Commonwealth of Massachusetts OF THIS APPLIANCE. PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE...

  • Page 3: Table Of Contents

    139636_02 GF 500 DV IPI January 2015 Table of Contents Jøtul GF 500 DV IPI Service Tools ..........2 Portland Specifications ..........4 Initial Assembly ........5 Direct Vent Gas Heater Rear Exit Vent Conversion ....... 6 Manufactured and Distributed by: General Information ........

  • Page 4: Specifications

    11.0 WC (2.74 kPa) f i r e - p a r t s . c o m Height Dimensions with Optional Short Legs: - subtract 2 1/4 in. (57 mm) Safety Screen Barrier Figure 1. Dimensioned views, GF 500 DV IPI...

  • Page 5: Initial Assembly

    139636_02 GF 500 DV IPI January 2015 b) Remove the Glass Frame by disengaging the two Initial Assembly spring latches located on top of the firebox as in fig. 2. Pull each handle forward to clear the latch from the...

  • Page 6: Rear Exit Vent Conversion

    139636_02 GF 500 DV IPI January 2015 Inner Collar Screws Rear Exit Vent Conversion This stove is built in the top exit vent configuration. Follow the procedure below to convert the Vent Adaptor for a rear exit installation. 1. Use a 1/4” nut driver to remove four inner screws from around the Vent Adaptor collar.

  • Page 7: General Information

    139636_02 GF 500 DV IPI January 2015 General Information Safety Information  Due to the high operating temperatures this appliance THIS HEATER MUST BE INSTALLED AND MAINTAINED  should be located out of traffic and away from BY A QUALIFIED SERVICE AGENCY.

  • Page 8: Installation Requirements

    3) Gas supply line routing Figure 7. Minimum combustible floor protection. 4) Traffic areas, furniture, draperies, etc. The GF 500 DV IPI may be located on or near conven- tional construction materials, however, proper clearance to combustibles must be maintained in order to provide Stove and Vent Clearance adequate air circulation around the appliance.

  • Page 9: Mantel & Trim

    139636_02 GF 500 DV IPI January 2015 Max. Mantel Depth 11.5” 9.5” 7.5” 5.5” Min. Mantel Depth 1” Max. Top Trim Depth Figure 8. Parallel Installation Clearances. 40 3/4 in. (1035 mm) 34 3/4 in. (883 mm) 39 1/4 in. (997 mm) 3 1/4 in.

  • Page 10: Venting Requirements

    Vent Restriction The GF 500 DV IPI is equipped with an Exhaust Restrictor The Jøtul GF 500 DV IPI gas stove may be installed with Plate which enables you to regulate the flow of exhaust a vertical or horizontal termination and must conform to gas.

  • Page 11: Termination Matrix

    139636_02 GF 500 DV IPI January 2015 FULL RESTRICTION RESTRICTION Figure 14. Use 1/4” socket driver to loosen the Exhaust Restrictor dial and adjust to the appropriate notch for your termination zone. f i r e - p a r t s . c o m 35 Ft.

  • Page 12: Vertical Termination

    139636_02 GF 500 DV IPI January 2015 Vertical Vent Termination The Jøtul GF 500 DV IPI can be vertically vented through a ceiling or to a roof termination with the following guidelines: The termination should fall within the shaded areas of ...
  • Page 13 139636_02 GF 500 DV IPI January 2015 Max.12” 305 mm Co-linear Vent Installation The GF 500 DV IPI may be vented through a masonry or Class A prefabricated chimney using a Co-linear Flexible Vent system approved for use with a solid-fuel burning Figure 17.

  • Page 14: Horizontal Termination

    4” Flex Pipe not included Support/Wall in kit The GF 500 DV IPI is approved for use with components Thimble Cover of Simpson DuraVent Chimney Kit 46DVA-KMC and 46DVA-KCT in a masonry chimney or a Kits 46DVA-KCA, 46DVA-KCB, and 46DVA-KCC for prefabricated solid fuel listed chimneys.
  • Page 15 139636_02 GF 500 DV IPI January 2015 Minimum 1/2” Foil-face Ceramic Insulation Blanket Required Snorkel Termination This appliance is approved only for 36 inch Snorkel termination. Not approved for use with a 14 inch Snorkel. The minimum horizontal run may be no less than 6”...

  • Page 16: Vent Terminal Clearances

    139636_02 GF 500 DV IPI January 2015 Horizontal Termination Clearance 2 1/2” 12 ” 64 mm 3” 76 mm Figure 25. Termination Clearance to overhangs. Vent Terminal Air Supply Terminals Prohibited in this Area Figure 24. Vent Terminal Clearances, Canada and United States Canadian Installations U.S.

  • Page 17: Fuel Conversion

    Fuel Conversion Procedure 1. Turn off gas supply to stove. The GF 500 DV IPI gas stove is shipped from the factory 2. Remove the stove Top Plate and Top Convection Shroud equipped to burn NATURAL GAS only. If PROPANE gas is to be used as fuel, the appliance must first be converted as in Fig.
  • Page 18 139636_02 GF 500 DV IPI January 2015 7. CHANGE THE INTEGRATED DUAL-FUEL PILOT ORIFICE: Use a 1/4” socket driver to loosen two screws and lift the pilot shield out of way to access the pilot head base. See fig. 28.
  • Page 19 BAFFLE COMMING OUT 139636_02 GF 500 DV IPI January 2015 Baffle Assembly REMOVE BAFFLE W PERFORA BAFFLE T Figure 31. Figure 32. Baffle Assembly location. Remove two 6 mm nuts to Pull the baffle plate down slightly, then swing the end detach it from the firebox.

  • Page 20: Gas Supply Connection

    139636_02 GF 500 DV IPI January 2015 Gas Supply Connection Leak test: NOTE: If appropriate, install the optional forced air 1. Mix a 50-50 solution of water and dish blower before connecting the gas line, to prevent soap. clearance interference between the two.

  • Page 21: Gas Pressure

    Correct gas pressure is essential for efficient and The decreased atmospheric pressure of higher safe operation of the GF 500 DV IPI gas stove. It is altitudes affects heat value of gaseous fuels. Most important that the correct pressure is established gas suppliers derate the gas intended for use at at the time of the installation.

  • Page 22: Optional Brick Panel Installation

    139636_02 GF 500 DV IPI January 2015 Accessories Optional Wall Thermostat 750003 Use only a 750 millivolt DC two-wire circuit wall thermostat with this appliance. The thermostat should be placed in the same room as the heater, typically 5 feet off the floor. Avoid drafty areas or any area that may 1.

  • Page 23: Premium Upgrade Kits

    139636_02 GF 500 DV IPI January 2015 Accent Lamp Premium Upgrade Kits Contents: #157498 - NG Tools Required: 1. Lamp Box Assembly w/ harness #157499 - LP • 10 mm wrench 2. Lens • Safety goggles 3. Gasket Kit Contents: •...

  • Page 24: Blower

    139636_02 GF 500 DV IPI January 2015 Optional Variable Speed Blower KIT 157470  THIS BLOWER MUST BE ELECTRICALLY 1. Disconnect the power supply from the stove. GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL 2. Orient the Blower Bracket (fig. 44 #2) as shown and...

  • Page 25: Log Set Installation

    139636_02 GF 500 DV IPI January 2015 Log Set Installation The GF 500 DV IPI log set must be installed before BE SURE TO KEEP THE PILOT CARRY-OVER PORTS CLEAR OF operating the burner. The log set includes six log pieces, OBSTRUCTIONS.

  • Page 26: System Check

    139636_02 GF 500 DV IPI January 2015 System Check 1. PURGING THE GAS LINE: When lighting the appliance for the first time, it will take a few moments to clear the gas line of air. Once this purge is complete, the appliance will operate as described in the lighting instructions.

  • Page 27: Flame Picture Adjustment

    139636_02 GF 500 DV IPI January 2015 Flame Appearance / Air Shutter Adjustment The GF 500 DV IPI gas stove is shipped from the factory equipped to burn Natural gas and the air inlet shutters OPEN have been set to provide optimal combustion efficiency CLOSED under a variety of venting configurations.

  • Page 28: Operation Guidelines

    139636_02 GF 500 DV IPI January 2015 Operation Important Notes WARNING: Check the build date on the shipping crate READ AND UNDERSTAND ALL OPERATING label. If it has been more than 6 months INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE since the build date, be prepared to replace THIS APPLIANCE.

  • Page 29: Manual Operation

    139636_02 GF 500 DV IPI January 2015 Manual Operation (no remote control) Familiarize yourself with the controls of the GF 500 DV IPI and WARNING: be sure that anyone else using the appliance is also familiar with the controls and operation procedures. Always follow the...

  • Page 30: Remote Control

    139636_02 GF 500 DV IPI January 2015 Proflame 2 Pilot Assembly Remote Control The pilot assembly consists of a pilot hood, electrode, and a flame sensor. The electrode sends a spark to the pilot Features Overview hood which ignites the gas. The sensor is then engulfed by the pilot flame, flame rectification occurs and the pilot remains lit.
  • Page 31 139636_02 GF 500 DV IPI January 2015 Conversion from Manual Control to Remote Control The Auxiliary Burner switch has no function with Remote Control. Follow this procedure to by-pass that switch. 1. Disconnect AC power to the appliance. 2. Place the main Burner switch in the OFF position.

  • Page 32: Control Functions

    139636_02 GF 500 DV IPI January 2015 Control Functions Initializing the System 1. Press the Controls Access Door to release its magnetic Pilot Mode catch and swing the panel down. Set the stove switch to CPI mode for Proflame 2 Switch the Burner to OFF.
  • Page 33 139636_02 GF 500 DV IPI January 2015 Remote Transmitter Controls Temperature Indication Display With the transmitter in the OFF position, press the  Thermostat Key and the Mode Key at the same time. The display screen will show the current...
  • Page 34 139636_02 GF 500 DV IPI January 2015 Room Thermostat (Transmitter Operation) The Remote Control can operate as a room thermostat. Room Temperature The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat Key. The ...

  • Page 35: Maintenance

    FOR REPLACEMENT, USE ONLY JØTUL CERAMIC GLASS PN 225476. DO NOT USE ANY OTHER TYPE OF GLASS WITH THIS APPLIANCE. Your Jøtul GF 500 DV IPI components and its venting Glass Panel or Gasket Removal system should be inspected before use and at least annually by a qualified service technician.

  • Page 36: Battery Replacement

    SIT Pro ame Valve Split Flow Valve Battery Pack Four, 1.5v AA Main Burner Switch Main IFC Harness Auxiliary Burner Switch SIT Proflame 2 IFC Optional Accent Optional Blower 120VAC Power Lamp Figure 76. GF 500 DV IPI Proflame 2 Components...

  • Page 37: Wiring Diagram

    139636_02 GF 500 DV IPI January 2015 GF 500 DV IPI Illustrated Parts Breakdown f i r e - p a r t s . c o m Figure 77. Exterior replacement parts. Cast Iron Parts Matte Black Brown Majolica No.

  • Page 38: Illustrated Parts Lists

    139636_02 GF 500 DV IPI January 2015 f i r e - p a r t s . c o m Figure 78. GF 500 DV IPI Valve Assembly and IFC Components. No. Part No. Description No. Part No. Description 117917 Screw, #8 x 1/2”...
  • Page 39 139636_02 GF 500 DV IPI January 2015 f i r e - p a r t s . c o m Figure 79. GF 500 DV IPI Pilot and Burner components. No. Part No. Description 117917 Screw 8 x 12 1/2 SL Blk Oxide...

  • Page 40: Accessory Listing

    139636_02 GF 500 DV IPI January 2015 No. Part No. Description Figure 80. GF 500 DV IPI Accent Lamp Assembly No. Part No. Description Figure 81. 117967 Screw, Pan Head #7 x 3/8 PH Zinc GF 500 DV IPI Glass Assembly...

  • Page 41: Mobile Home Requirements

    139636_02 GF 500 DV IPI January 2015 Mobile Home Installation The GF 500 DV IPI can be installed for use in a mobile home in the U.S. and Canada provided: 1. The stove is secured to the floor of the mobile home.

  • Page 42: Warranty Statement

    139636_02 GF 500 DV IPI January 2015 Jøtul Gas Product tear during the warranty period or to parts that may require replacement in connection with normal maintenance. These parts include gaskets and Limited Lifetime Warranty glass (except to the extent such parts suffer damage from thermal stress).

  • Page 43: Lighting Instructions

    139636_02 GF 500 DV IPI January 2015 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot.
  • Page 44 139636_02 GF 500 DV IPI January 2015 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in speci- fication, color or type of accessories from those illustrated or described in various publications.

This manual is also suitable for:

Gf 500 dv

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