Henny Penny FlexFusion FPG-221 Maintenance Instruction
  1. Manuals
  2. Brands
  3. Henny Penny Manuals
  4. Commercial Food Equipment
  5. FlexFusion FPG-221
  6. Maintenance instruction
Henny Penny FlexFusion FPG-221 Maintenance Instruction

Henny Penny FlexFusion FPG-221 Maintenance Instruction

Gas platinum combi incl. grease collection
Hide thumbs Also See for FlexFusion FPG-221:
Table of Contents

Advertisement

Quick Links

Download this manual
Read the Operating instructions before starting maintenance
FlexFusion® GAS
PLATINUM COMBI incl.
grease collection
FM08-901A
en-US
Maintenance
instructions
Model
FPG-221

Advertisement

Table of Contents
loading

Related Manuals for Henny Penny FlexFusion FPG-221

Summary of Contents for Henny Penny FlexFusion FPG-221

  • Page 1 Maintenance instructions Read the Operating instructions before starting maintenance FlexFusion® GAS PLATINUM COMBI incl. grease collection Model FPG-221 FM08-901A en-US...
  • Page 2 Manufacturer MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstädter Strasse 2a 38300 Wolfenbüttel Germany Phone +49 5331 89-0 Fax +49 5331 89-280 Internet www.mkn.com Copyright All rights concerning texts, graphics or images in this documentation remain property of MKN Maschinenfabrik Kurt Neubauer GmbH &...

  • Page 3: Table Of Contents

    Directory of contents 1 Introduction .................  5 1.1 About this manual  ................  5 1.2 Personnel qualification  ..............  5 2 Maintenance intervals  ............  6 2.1 Required maintenance  ..............  6 2.2 Recommended maintenance ............  6 3 Notes on safety ..............  7 4 Description of unit ..............  9 4.1 Flexi Fusion device overview  ............  9 4.1.1 Tray trolley ....................  10 4.1.2 Cooking chamber ...
  • Page 4 Directory of contents 8.6 Check oven door  ................  29 8.6.1 Check Preheat strip  .................   29 8.6.2 Door latch  ....................  30 8.7 Check water connection  ..............  30 8.8 Check gas connection  ..............  31 8.9 Check flexible conduits  ..............  31 8.10 Check waste water connection  ...........  32 8.11 Checking the condition of the electrical components ...

  • Page 5: 1 Introduction

    Introduction 1 Introduction 1.1 About this manual The maintenance instructions contain information: • About the safe maintenance of the unit. Observe the following notes and adhere to them: • Read the maintenance instructions completely before starting maintenance. • Read the Operating instructions before operating the unit. Target group The target group for the maintenance instructions is trained specialist personnel who are entrusted with the service, maintenance and operation of the unit.

  • Page 6: 2 Maintenance Intervals

    Maintenance intervals 2 Maintenance intervals 2.1 Required maintenance The manufacturer does not prescribe any mandatory maintenance of the unit. 2.2 Recommended maintenance The manufacturer recommends maintenance of the unit in accordance with the following table. After 12 months, after 6 months under heavy workload (more than 12 hours per day) •...

  • Page 7: 3 Notes On Safety

    Notes on safety 3 Notes on safety The maintenance personnel must be familiar with regional regulations and observe them. The maintenance personnel must observe the safety information in these maintenance instructions. The maintenance personnel must also observe the "Safety information" chapter in the installation instructions and operating instructions of the unit.
  • Page 8 Notes on safety • Ensure that a maximum CO content of < 0.1 vol. % or < 1000 ppm is achieved in undiluted exhaust gas. Risk of fire from combustion gases and hot surfaces • Install the unit such that there is no contact with combustible surfaces.

  • Page 9: 4 Description Of Unit

    Description of unit 4 Description of unit 4.1 Flexi Fusion device overview Image: Device with horde car and Grease Collection a Tray rack k Unit leg b Insulating disk l Nameplate c Door handle m Grease trap d Cooking chamber door n Grease drain hose e Guide rail (right) o Operating unit...

  • Page 10: Tray Trolley

    Description of unit Image: Rear of device Grease pump cover Grease drain hose Guide sleeve Grease trap 4.1.1 Tray trolley Image: Tray trolley with retraction system EasyIn a Holder cleaning cartridge f Roller with brake b Slide-in frame (tray rack) g Handle bar c Grease guide plate h Tub with drain...

  • Page 11: Cooking Chamber

    Description of unit 4.1.2 Cooking chamber Image: Cooking chamber a Air diverter c Cooking chamber sensors b Heating element d Protective basket The two cooking chamber sensors are located on the rear right inner side in the cooking chamber. 4.1.3 Air inlet Image: Supply air openings Ventilation grille Ventilation shaft...

  • Page 12: Gas Screens

    Description of unit 4.1.4 Gas screens Image: Gas fitting with gas orifice a Gas orifice with seal 4.2 Unit and connection data Unit size Emissions Noise level (db(A)) < 70 Steam output (g/h (oz/h)) 8400 (296,3) 16140 (569,31) Steam output (m³/h (cuft/h)) 14,2 (501,1) 27,4 (966,9) Latent heat loss (W)
  • Page 13 Description of unit Unit size Chloride Cl (mg/l) < 100 Iron Fe (mg/l) < 0.2 Connection pressure (kPa (psi)) 200 (29) — 600 (87) Connection size (") R 3/4 Drinking water connection Water type Drinking water, cold Carbonate hardness CaCO <...
  • Page 14 Description of unit Unit size Connection pressure (hPa (lbf/ 50 (104,4) sqft)) Liquid gas 3B/P, 3P * Natural gas E/H, G20 (m³/h 3,74 (132) 5,4 (190,6) (cuft/h)) ** Liquefied gas P G31 (kg/h (lb/ 2,8 (6,17) 4,04 (8,91) Combustion air (m³/h (cuft/h)) ** 45 (1587,9) 65 (2293,7) Supply air and exhaust gas routing...
  • Page 15 Description of unit Exhaust gas values Gas type at high power (high) at low power (low) CO (ppm) CO (ppm) range optimal Natural gas 8.6 — 9.6 % 0.5 - 1.2% lower than at high 0 — 1000 < 100 setting Liquefied petroleum gas 10.0 —...
  • Page 16 Description of unit LP gas B/P LP gas B/P LP gas B/P gas E FL50, BP29, PX275 * upper Wobbe index, data apply at 0 °C (32 °F) and 1013,25 hPa (2115,34 lbf/sqft) ** in undiluted exhaust gas Maintenance instructions...

  • Page 17: 5 Special Tools, Testing And Measuring Equipment

    Special tools, testing and measuring equipment 5 Special tools, testing and measuring equipment The following tools and measuring instruments are needed for maintenance: • Pressure gauge, measuring accuracy at least 0.1 mbar • Exhaust gas measuring device • Exchange mirror •...

  • Page 18: 6 Entering The Order Data And Nameplate Information

    Entering the order data and nameplate information 6 Entering the order data and nameplate information Order data Date: Name and location of customer: Company performing the work: Order number: The nameplate contains all important data and information about the present unit. It is attached to the outside of the unit's housing.
  • Page 19 Entering the order data and nameplate information General information Enter serial number (c) General information Enter the data of the type plate Type: Heat load (calorific value): Electrical connection: Item no.: (if available) Maintenance instructions...

  • Page 20: 7 Opening And Closing The Housing

    Opening and closing the housing 7 Opening and closing the housing Risk of personal injury and property damage from electric shock DANGER • Before working on the unit, ensure that the unit is dead. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •...

  • Page 21: Opening And Closing The Control Panel

    Opening and closing the housing • Replace damaged seals. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3. Secure the bottom of the side panel with screws. 4. Check that the side wall is in contact with the unit on all sides. 7.2 Opening and closing the control panel Image: Opening the control panel a Lock (cam)

  • Page 22: 8 Performing Maintenance

    Performing maintenance 8 Performing maintenance Risk of personal injury and property damage from electric shock DANGER • Inspection and adjustment work that can be carried out only with the hous- ing open and the unit under power must be performed only by electrically trained qualified personnel.

  • Page 23: Complaints From The Operator

    Performing maintenance 8.1 Complaints from the operator Has the operator noticed unacceptable situations during operation? Were they traced on the unit? Complaint Remarks / values 8.2 Checking the overall state of the unit 8.2.1 Operating panel Check operating panel Test criteria Remarks / values •...

  • Page 24: Supply Air Electronics

    Performing maintenance Check the air supply to the cooking chamber Test criteria Remarks / values • Supply air opening is free (air flow is not restricted or ob- structed). Action Clean the supply air opening. 8.2.3 Supply air electronics Check the supply air to the electronics Test criteria Remarks / values •...

  • Page 25: Align Combi Steamer

    Performing maintenance 8.3.1 Align combi steamer Image: Aligning tray trolley with insertion system a Tray trolley d Unit leg b Distance e Support roller c Guide rail f Handle bar 1. Level the unit by screwing the equipment legs in or out. 2.

  • Page 26: Cleaning The Steam Outlet

    Performing maintenance Check hose reel and hose Test criteria Remarks / values • Hose rolls in without problems and is easy to unroll. • Hose is free of cracks. • Hose reel works perfectly. If No Inform operator that customer service must repair the unit. Check USB port cover Test criteria Remarks / values...

  • Page 27: Check Cooking Chamber

    Performing maintenance 3. Clean unit with spray bottle and liquid cleaner. Spray the liquid cleaner completely into the steam outlet nozzle using a spray bottle and allow it to take effect. Rinsing with water is not necessary. 4. Wipe the steam outlet nozzle dry. 8.5 Check cooking chamber 8.5.1 Cooking chamber Check the cooking chamber for contamination...

  • Page 28: Internal Core Temperature Sensor

    Performing maintenance 8.5.3 Internal core temperature sensor Check internal core temperature sensor for damage Test criteria Remarks / values • Core temperature sensor is not bent or damaged. If No Change core temperature sensor. 8.5.4 Cooking chamber sensor and protective basket Fire hazard due to overheating of the unit CAUTION Deposits can falsify the measurement result of the temperature sensor and...

  • Page 29: Check Oven Door

    Performing maintenance Check water inlet for limescale residues Test criteria Remarks / values • Water inlet is free of limescale residues. If No Decalcify or replace water inlet pipe. 8.6 Check oven door Check external damage to cooking chamber door Test criteria Remarks / values •...

  • Page 30: Door Latch

    Performing maintenance Preaheat strip check Test criteria Remarks / values • Preheat strip does not jam and springs back to the start- ing position. If no Clean area of preheat strip. Remains the fault - Preaheat strip change. 8.6.2 Door latch Check the door latch on the inside of the cooking chamber door Test criteria Remarks / values...

  • Page 31: Check Gas Connection

    Performing maintenance Checking the flexible conduit on the unit Test criteria Remarks / values If No Change flexible conduit. 8.8 Check gas connection Check gas connection line Test criteria Remarks / values • No damage, no creases. • Firm fit. •...

  • Page 32: Check Waste Water Connection

    Performing maintenance 8.10 Check waste water connection Check the waste water connection on the unit Test criteria Remarks / values • On-site waste water connection to the unit is tight (no deposits or corrosion). If No Repair wastewater connection. 8.11 Checking the condition of the electrical components Risk of personal injury and property damage from electric shock DANGER •...

  • Page 33: Check Components

    Performing maintenance Inspecting the permanent connection for visible damage Test criteria Remarks / values • Electrical connection line is installed correctly. • Wire insulation is undamaged (not brittle or scorched). Check USB connector for visible damage Test criteria Remarks / values •...

  • Page 34: Check Components Gas

    Performing maintenance Check solenoid valve vapour release (service level / relay test) Test criteria Remarks / values If No Troubleshooting according to service manual. Inform operator. Check siphon pump (service level / relay test) Test criteria Remarks / values • Siphon pump works perfectly. If No Troubleshooting according to service manual.
  • Page 35 Performing maintenance Checking for leaktightness outside the unit Test criteria Remarks / values • Gas-carrying parts tight (see "Checking tightness out- side the device"). Gas connection • Does the information on the gas type supplemental label match the gas type available? •...

  • Page 36: Check Software

    Performing maintenance • Exhaust gas values at partial load "Low" okay? (See chapter "Checking exhaust gas values at partial load" in the installation instructions) Measured CO Set CO Vol % Measured CO: Set CO: 8.14 Check software New software version may fix bugs and include feature enhancements. INFORMATION Software Software version on the device :...

  • Page 37: Are There Any Current Error Messages

    Performing maintenance 2. Switch on the unit. 3. Set the date and time. 4. Switch the unit off and then back on. 5. Check date and time. If necessary: Replace buffer battery. Check date and time Test criteria Remarks / values •...

  • Page 38: Function Test Grease Separator

    Performing maintenance Flush the system for approx. one minute. Cleaning is complete. Disconnect the water hose from the grease drain hose. Clean grease collection system Test criteria Remarks / values • Grease collection system has been cleaned. 8.17.2 Function test grease separator Detach the grease drain hose from the grease collector.

  • Page 39: Restoring The Unit To Operability

    Performing maintenance Tap "K 13" and "K14" to exit. Check automatic flushing Test criteria Remarks / values • Display solenoid valve K41 shows green when activated. • Water / grease is pumped into the collection container. 8.18 Restoring the unit to operability Action •...

  • Page 40: 9 Completing The Maintenance

    Completing the maintenance 9 Completing the maintenance The following work was carried out as part of the maintenance Component Reason for the exchange Maintenance instructions...
  • Page 41 Completing the maintenance The following components were replaced during maintenance Component Reason for the exchange Maintenance instructions...
  • Page 42 Completing the maintenance The following components should be replaced promptly for proper operation. Component Reason for the exchange Maintenance instructions...

  • Page 43: 10 Acceptance Of Maintenance

    Acceptance of maintenance 10 Acceptance of maintenance The maintenance was performed by: Company Installation fitter Place, date Signature / Stamp Confirmation of customer: Customer Function Place, date Signature / Stamp Maintenance instructions...
  • Page 44 Acceptance of maintenance Maintenance instructions...
  • Page 48 Fax +49 5331 89-280 Internet www.mkn.com Copyright *FM08-901A* All rights concerning texts, graphics or images in this documentation remain Henny Penny Corp., Eaton, Ohio 45320, Revised 2/3/2023 property of MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Any reproduction or distribution without...

Table of Contents