Henny Penny FlexFusion Platinum Installation Manual
Henny Penny FlexFusion Platinum Installation Manual

Henny Penny FlexFusion Platinum Installation Manual

Electric combi team
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Read the operating manual prior to commissioning
FlexFusion® ELECTRIC
PLATINUM COMBI TEAM
FM05-253-B
en-US
Installation
manual
Model
FPDE615.615
FPDE615.216
FPDE621.615
FPDE621.621
FPDE115.615
FPDE115.621
FPDE121.615
FPDE121.621

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Summary of Contents for Henny Penny FlexFusion Platinum

  • Page 1 Installation manual Read the operating manual prior to commissioning FlexFusion® ELECTRIC PLATINUM COMBI TEAM Model FPDE615.615 FPDE615.216 FPDE621.615 FPDE621.621 FPDE115.615 FPDE115.621 FPDE121.615 FPDE121.621 FM05-253-B en-US...
  • Page 2 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 Fax +1 937 417-8434 www.hennypenny.com Installation instructions...
  • Page 3: Table Of Contents

    Directory of contents 1 Introduction .................  5 1.1 About this manual  ................  5 1.1.1 Explanation of signs  ..................   6 1.2 Personnel qualifications  ..............  7 1.3 Use of the unit ...................  7 1.4 Warranty  ....................  7 2 Safety instructions  .............  8 3 Description of the unit  .............  10 3.1 Overview of the unit  ...............  10 3.2 Unit and connection data ............... ...
  • Page 4 Directory of contents 7 Checking the function ............  40 7.1 Checking the controls ..............  40 7.2 Checking the inspection of the cooking chamber door  .....  40 7.3 Heating and rinsing the unit  ............  41 8 Putting the unit into service  ..........  42 8.1 Filling out the Start-up operation report  ........  42 8.2 Nameplate ...
  • Page 5: 1 Introduction

    Introduction 1 Introduction 1.1 About this manual The installation instructions are part of the unit and contain information on safe installation of the unit. Observe the following notes and adhere to them: • Read the installation instructions completely prior to installation. •...
  • Page 6: Explanation Of Signs

    Introduction 1.1.1 Explanation of signs Imminent danger DANGER Failure to comply will lead to death or very severe injuries. Potential danger WARNING Failure to comply can lead to death or very severe injuries. Dangerous situation CAUTION Failure to comply can lead do slight to moderately severe injuries. Property damage NOTICE Failure to comply can cause property damage.
  • Page 7: Personnel Qualifications

    Introduction 1.2 Personnel qualifications Explanation of qualification Skilled personnel • A skilled person is someone who, on the basis of their technical training, knowledge and experience as well as familiarity with the applicable standards, can assess the assigned work and recognize pos- sible dangers.
  • Page 8: 2 Safety Instructions

    Safety instructions 2 Safety instructions The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installation fitter must be familiar with regional regulations and observe them.
  • Page 9 Safety instructions Installation Risk of property damage and personal injury from improper installation • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electric supplier. •...
  • Page 10: 3 Description Of The Unit

    Description of the unit 3 Description of the unit 3.1 Overview of the unit Image: Pedestal unit a Housing h Nameplate b Hang-in frame i Unit leg c Insulating disk j Hand shower d Cooking chamber door k Operating unit e Door handle l Air inlet nozzle f Vapor drainage channel...
  • Page 11 Description of the unit Size 615-615 621-621 115-615 121-615 615-621 621-615 115-621 121-621 Weight Unit (kg (lb)) 253 (557,9) 291 (641,7) Weight with casters Unit (kg (lb)) 311 (685,8) Size Emissions Noise level (db(A)) < 70 Steam output (g/h (oz/h)) 2760 (97,35) 5540 (195,41) 4210 (148,5)
  • Page 12 Description of the unit Size Voltage (V) Connected load (kW) 12.6 21.4 19.3 33.6 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 Voltage (V) Connected load (kW) 13.7 23.3 36.5 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100...
  • Page 13 Description of the unit Size Softened drinking water 3,5 (0,92) 4,6 (1,22) 4 (1,06) 5,3 (1,4) Softened drinking water (l/h (gal/h)) Water consumption, WaveClean cleaning program Softened drinking water 3 l (0,79) Softened drinking water (l (gal)) Drinking water (l (gal)) 32 l (8,45) Waste water connection Waste water type...
  • Page 14 Description of the unit Basic setting of the control Basic setting Parameter Standard Range of Explanation value adjustment Supply voltage 100 — 500 V Enter the local, mean voltage between the line conductors. Date / time yyyy - mm - dd Year - Month - Day hh : mm Hour : Minute...
  • Page 15 Description of the unit Basic setting Parameter Standard Range of Explanation value adjustment Settings parameters 1. Set parameters via the roller. 2. Tap the "Read" button to display the set values. 3. Specify another value via the button panel. 4. Press the "Write" button to save the new value.
  • Page 16: 4 Transporting The Unit

    Transporting the unit 4 Transporting the unit Risk of property damage and personnel injury from tipping unit CAUTION • Stay clear of lifted unit. • Move lifted unit carefully. Risk of property damage and personnel injury from tipping unit CAUTION •...
  • Page 17 Transporting the unit When unpacking the unit, inspect it for transport damage. INFORMATION Do not install damaged units or put into service. 1. Remove the packaging. 2. Pull the protective film off the unit. 3. Remove all packaging material from the cooking chamber. 4.
  • Page 18: 5 Installing The Unit

    Installing the unit 5 Installing the unit Risk of burns from spraying hot fat WARNING • Install deep-fat fryers outside the range of the hand shower. Risk of tipping of the unit with casters WARNING If the unit with casters will be tipped on purpose, the unit can tip over and cause serious injuries.
  • Page 19: Lifting The Unit Off The Pallet

    Installing the unit D ** All dimensions in mm (in) * Depends on the kitchen ventilation system and quality of ceiling material ** For service work 500 mm (19,69 in) recommended The following clearances from walls, ceilings or other equipment must be maintained when installing the unit: •...
  • Page 20: Installing The Unit On The Unit Legs

    Installing the unit Prerequisite Unit unpacked Protective film removed Unit cleaned The rear side support is present Parking brakes of the casters locked 1. Slide the forks of the pallet truck under the unit and to the right of the siphon. 2.
  • Page 21: Fastening The Unit To The Floor

    Installing the unit 5.5 Fastening the unit to the floor 5.5.1 Securing the unit to prevent tipping Risk of accident from insufficient fastening WARNING Unit can tip over • Depending on the unit type, suitable measures must be taken to fasten the unit to the floor.
  • Page 22 Installing the unit Floor without steam barrier In the case of floors without a steam barrier, the floor plates are bolted to the floor using the bolts provided. Image: A: Position of floor plate; B: floor plate bolted to the floor a Cap nut d Floor plate b Holding plate...
  • Page 23: Units With Casters: Fasten Both Caster Stops To The Floor

    Installing the unit Image: A: Position of floor plate; B: floor plate glued to the floor a Cap nut d Floor plate b Holding plate e Unit leg c Upright bolt Requirements The floor must support the weight of the unit The floor must be clean and suitable for the manner of fastening Unit set up and aligned in accordance with the planning drawing 1.
  • Page 24: Units With Casters: Securing The Unit To The Wall

    Installing the unit 5.6 Units with casters: Securing the unit to the wall Prerequisite Wall capable of 0,6 kn pulling force Tether must be shorter then the length of the water- , electric-, or wastewater connection 1. Place the unit into the final position using the caster stops. 2.
  • Page 25: 6 Connecting The Unit

    Connecting the unit 6 Connecting the unit Risk of personal injury and property damage from electric shock DANGER • Prior to working on the Platinum Combi Team, ensure that the two electrical circuits inside the unit are de-energized. • Do not operate the unit with the housing open. Risk of injury from sharp edges CAUTION •...
  • Page 26: Making The Electrical Connection

    Connecting the unit • Replace damaged seals. 1. Insert top edge of side wall. 2. Carefully push the bottom of the side wall inward. 3. Secure the bottom of the side wall with bolts. 4. Secure bolts at the center of the side wall. 5.
  • Page 27 Connecting the unit Permanent connection Risk of property damage and personal injury from improper instal- CAUTION lation • In the case of a permanent connection, install an all-pin separating device before the unit. Install an all-pin separating device if the unit will be connected permanently to the electrical supply mains.
  • Page 28: Adjusting The Unit To The Supply Voltage

    Connecting the unit If the unit is connected to electrical supply mains without a neutral conductor, a type B fault current circuit breaker (RCD type B), which is sensitive to all types of current, must be installed. The unit generates a small fault current through use of special electronic components.
  • Page 29: Connecting The Electrical Connection Line

    Connecting the unit Image: A Transformer T1 location; B Transformer connections for control system Prerequisite Unit dead Left side wall removed 1. Use an appropriate meter to measure the supply voltage. The voltage range must match the information on the nameplate.
  • Page 30 Connecting the unit • Ensure that the electrical connection line is undamaged. Image: Connecting the electrical connection line a Connection terminals c Electrical connection line b Cable tie d Threaded cable connection Each unit must be connected individually. INFORMATION Do not join the connection lines. Prerequisite Unit dead Electrical connection line dead Unit adjusted to supply voltage...
  • Page 31: Connecting The Power Optimization System

    Connecting the unit 6.2.3 Connecting the power optimization system The unit can be connected to a power optimization system with a potential-free contact. The potential-free contact is used to link the unit to the control. Risk of personal injury and property damage from electric shock DANGER •...
  • Page 32: Connecting The Potential Equalization

    Connecting the unit 6.2.4 Connecting the potential equalization Image: Connecting the potential equalization Perform this procedure separately for each unit. INFORMATION 1. Route and connect the potential equalization line to the marked connection. 2. Fill out the Start-up operation report. 6.3 Connecting the kitchen guiding system The units can be connected to a kitchen guiding system using an RJ45 plug.
  • Page 33 Connecting the unit Image: Connecting the kitchen guiding system a RJ45 socket d Network cable b RJ45 connector e Ferrite ring c Cable tie Perform this procedure separately for each unit. INFORMATION Prerequisite Unit dead Housing opened 1. Pull the network cable into the unit through the cable gland. 2.
  • Page 34: Making The Basic Setting Of The Control

    Connecting the unit 6.4 Making the basic setting of the control Image: Main menu a Main menu d "Unit functions" button b FlexiHelp button e Back button c Language selection 6.4.1 Changing the basic setting of the control By entering the password "2100", the basic setting for the installation can be displayed and changed.
  • Page 35: Making The Water Connection

    Connecting the unit 6.5 Making the water connection Drinking water installation tasks Drinking water installation tasks on drinking water lines and the unit may only be performed by a specialist company, which is approved by the drinking water utility company in the particular region. The applicable regional regulations, standards and guidelines must be observed, as well as the connection conditions imposed by the drinking water utility company responsible.
  • Page 36: Connecting Softened Drinking Water To Both Connections

    Connecting the unit 2. Flush the connection lines thoroughly. 3. Insert dirt filters into the water connections on the unit. 4. Connect the drinking water connection line to the unit. 5. Connect the connection line for softened drinking water to the unit. 6.
  • Page 37: Making The Wastewater Connection

    Connecting the unit 5. Connect the connection line for softened drinking water to the T- piece using a seal. 6. Open the drinking water tap and check the threaded fittings for leakage tightness. 7. Fill out the Start-up operation report. Image: Connecting softened drinking water to both connections a Backflow preventer d T-piece...
  • Page 38: Making The Exhaust Air Connection

    Connecting the unit Image: A Permanent connection without siphon, B Permanent connection with siphon provided on site a Wastewater connection d Waste water system siphon b Waste water line e Pipe clamp c Waste water system f Vacuum breaker Each unit must be connected individually. INFORMATION Do not join the connection lines.
  • Page 39: Connecting The Exhaust Air Line

    Connecting the unit 6.7.1 Connecting the exhaust air line Image: Connecting the exhaust air line Prerequisite The exhaust air line complies with the specifications (see "Unit and connection data") 1. Connect the exhaust air line to the steam outlet nozzle. 2.
  • Page 40: 7 Checking The Function

    Checking the function 7 Checking the function Risk of personal injury and property damage from unsuccessful DANGER operational check • Do not put the unit into service. • Contact customer service. Perform this procedure separately for each unit. INFORMATION Prerequisite Electrical connection made Water connection made Waste water connection made Unit cleaned...
  • Page 41: Heating And Rinsing The Unit

    Checking the function 7.3 Heating and rinsing the unit 1. Switch on the unit. 2. Tap the "Manual cooking" button. The Manual cooking menu is displayed. 3. Run the unit in the Steaming mode for 15 minutes at 100 °C (212 °F). 4.
  • Page 42: 8 Putting The Unit Into Service

    Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the INFORMATION function check, all inspections must be repeated. Prerequisite Electrical connection made Water connection made Wastewater connection made Exhaust air connection made ​...
  • Page 43 Putting the unit into service Electrical connection Supply voltage measured? Supply voltage: Set transformer voltage T1: blue 0 V | red  V Kitchen guiding system Kitchen guiding system connected properly? Basic setting of the control Temperature unit set? °C °F Date and time set? Software version identified? Version: Altitude set?
  • Page 44 Putting the unit into service Basic setting of the control Kitchen guiding system set? Active Disabled Ethernet Serial TCP port: Unit address: Unit address: Water connection Connection pressure within indicated range? Connection pressure: ) kPa (psi) Water connection made properly? Lines and connections leak-tight? Water connections connected with T-piece? Connected only to softened drinking water...
  • Page 45 Putting the unit into service Signature Company Installation fitter Place, date The connection to a kitchen guiding system was made by: Signature Company Installation fitter Place, date Water installation was made by: Signature Company Installation fitter Place, date Wastewater installation was made by: Signature Company Installation fitter...
  • Page 46: Nameplate

    Putting the unit into service 8.2 Nameplate Image: Nameplate information a Manufacturer g Connection pressure for water b Serial number h Year of manufacture c Type number i Type of connection d Protection class j Electrical connected load e Frequency k Manufacturer's web address f Barcode l Certificate...
  • Page 48 Henny Penny Corporation P.O.Box 60 Eaton,OH 45320 Phone +1 937 456-8400 Fax +1 937 456-8402 Toll free in USA Phone +1 937 417-8417 *FM05-253-B* Fax +1 937 417-8434 www.hennypenny.com Henny Penny Corp., Eaton, Ohio 45320, Revised 7/16/2020...

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