Polaris ACE 900 2017 Service Manual page 512

MY18-19 ACE 900 XC ETC
Schematic
WIRE COLOR LEGEND
FILE NAME: 2413941.RSD BG BEIGE (TAN)
E = ENGINE GROUND
BK BLACK
BU LIGHT BLUE
DB DARK BLUE
C = CHASSIS GROUND
BN BROWN
GY GRAY
GN LIGHT GREEN
NC = SWITCH NORMALLY CLOSED
DG DARK GREEN
OG ORANGE NO = SWITCH NORMALLY OPEN
PK PINK
RD RED
HARNESS: 2413941-01
VT VIOLET (PURPLE)
WH WHITE
YE YELLOW
SHEET NO. 2 OF 2
CL CLEAR
TWO WIRE COLORS ARE SHOWN
WITH MAIN/TRACE COLORS. DRAWN BY: B.BRANDT 2-FEB-17
EXAMPLE:RD/YE = RED WITH
YELLOW TRACE.
INDEX CCT # TYPE
1 70 TXL
2 71 TXL
3 72 TXL
4 BAA FUSIBLE LINK
5 BAB TXL
6 BAC TXL
7 BAD TXL
8 BAE TXL
9 BAF TXL
10 BBA FUSIBLE LINK
11 BBB TXL
12 BCA FUSIBLE LINK
13 BCB TXL
14 BDA FUSIBLE LINK
15 BDB TXL
16 CBA TXL
17 C_A201 TXL
18 C_A213 TXL
19 C_AC SHLD
20 C_B254 TXL
21 C_B256 TXL
22 C_BC SHLD
23 C_C103 TXL
24 C_C111 TXL
25 C_C125 TXL
26 C_CC SHLD
27 C_D106 TXL
28 C_D121 TXL
29 C_D210 TXL
30 C_DC SHLD
31 C_E251 TXL
32 C_E252 TXL
33 C_EC SHLD
34 E104 TXL
35 E105 TXL
36 E115 TXL
37 E120 TXL (SBBC)
38 E123 TXL
39 E132A TXL
40 E132B TXL
41 E132C TXL
42 E132D TXL
43 E138 TXL
44 E140 TXL
45 E141 TXL
46 E142 TXL
47 E144A TXL
48 E144B TXL
49 E144C TXL
50 E144D TXL
51 E203 TXL
52 E204A TXL
53 E204B TXL
54 E204C TXL
55 E215 TXL
56 E219 TXL
57 E220 TXL
58 E223 TXL
59 E225 TXL
60 E227 TXL
61 E232 TXL
62 E243 TXL
63 E244 TXL
64 E246 TXL
65 FAA TXL
66 FAB TXL
67 FAC TXL
68 FAD TXL
69 FDA TXL
70 FDB TXL
71 FJA TXL
72 FJB TXL
73 FJG TXL
74 FLA TXL
75 FLB TXL
76 FLC TXL
77 FLD TXL
78 FLE TXL
79 FLJ TXL
80 FLK TXL
81 FP TXL
82 FT TXL
83 FUA TXL
84 FUB TXL
85 FUD TXL
86 FUE TXL
87 GA153 TXL
88 GA154 TXL
89 GA247 TXL
90 GA250 TXL
91 GADA TXL
92 GADB TXL
93 GADC TXL
94 GAF TXL
95 GBA TXL
96 GBAA TXL
97 GBAB TXL
98 GBAC TXL
99 GBAF TXL
100 GBAH TXL
101 GBB TXL
102 GBC TXL
02/03/17
5
SCHEMATIC CABLE/WIRE TERMINATION TABLE
GAUGE COLOR FROM COMPONENT FROM PORT TO COMPONENT TO PORT
3.0 YE STATOR AC A REGULATOR AC P3
3.0 YE STATOR AC B REGULATOR AC P2
3.0 YE STATOR AC C REGULATOR AC P1
0.8 BU START SOLENOID B+ 1 SPLICE, FUSBILE LINK #1 1
2.0 RD SPLICE, UNSWITCHED B+ 1 SPLICE, FUSBILE LINK #1 2
2.0 RD SPLICE, UNSWITCHED B+ 2 RELAY/FUSE BLOCK 12
2.0 RD RELAY/FUSE BLOCK 4 SPLICE, UNSWITCHED B+ 2
2.0 RD RELAY/FUSE BLOCK 28 SPLICE, UNSWITCHED B+ 1
2.0 RD RELAY/FUSE BLOCK 20 SPLICE, UNSWITCHED B+ 2
2.0 GY SPLICE, FUSABILE LINK #4 1 START SOLENOID B+ 1
5.0 RD REGULATOR DC P3 SPLICE, FUSABILE LINK #4 2
0.5 GY START SOLENOID B+ 1 SPLICE, FUSBILE LINK #2 1
1.0 RD/BN RELAY/FUSE BLOCK 36 SPLICE, FUSBILE LINK #2 2
1.0 BK SPLICE,FUSABILE LINK #3 1 START SOLENOID B+ 1
3.0 RD SPLICE,FUSABILE LINK #3 2 RELAY/FUSE BLOCK 35
1.0 RD RELAY/FUSE BLOCK 10 RELAY/FUSE BLOCK 40
0.5 BK CRANK POSITION SENSOR 2 ECM 2 201
0.5 WH ECM 2 213 CRANK POSITION SENSOR 1
0.5 SHLD SPLICE, CPS SHIELD 2 SPLICE, SHIELD 1
0.5 BK ECM 2 254 IGNITION COIL 3
0.5 WH ECM 2 256 IGNITION COIL 1
0.5 SHLD TRIM FLUSH - SPLICE, SHIELD 2
0.5 BK PEDAL POSITION SENSOR E ECM 1 103
0.5 WH ECM 1 111 PEDAL POSITION SENSOR F
0.5 RD PEDAL POSITION SENSOR D ECM 1 125
0.5 SHLD TRIM FLUSH - SPLICE, SHIELD 1
0.5 BK PEDAL POSITION SENSOR B ECM 1 106
0.5 WH PEDAL POSITION SENSOR A ECM 1 121
0.5 RD ECM 2 210 PEDAL POSITION SENSOR C
0.5 SHLD TRIM FLUSH - SPLICE, SHIELD 1
0.5 RD ELECTRONIC THROTTLE BODY 5 ECM 2 251
0.5 BK ECM 2 252 ELECTRONIC THROTTLE BODY 3
0.5 SHLD TRIM FLUSH - SPLICE, SHIELD 1
0.5 VT ECM 1 104 TMAP 1
0.5 VT ECM 1 105 ELECTRONIC THROTTLE BODY 2
0.5 DG/YE ECM 1 115 RELAY/FUSE BLOCK 6
0.5 GY AWD SWITCH 3 ECM 1 120
0.5 WH ECM 1 123 TRANSMISSION SWITCH B
0.5TP YE ECM 1 132 SPLICE, CAN HIGH 1
0.5TP YE DIAGNOSTIC H SPLICE, CAN HIGH 2
0.5TP YE SPEEDOMETER 1 SPLICE, CAN HIGH 2
0.5TP YE EPS SIGNAL 8 SPLICE, CAN HIGH 1
0.5 OG ECM 1 138 ELECTRONIC THROTTLE BODY 6
0.5 WH ECM 1 140 RELAY/FUSE BLOCK 8
0.5 OG/WH ECM 1 141 RELAY/FUSE BLOCK 14
0.5 DG/YE ECM 1 142 RELAY/FUSE BLOCK 22
0.5TP DG ECM 1 144 SPLICE, CAN LOW 1
0.5TP DG DIAGNOSTIC G SPLICE, CAN LOW 2
0.5TP DG SPEEDOMETER 2 SPLICE, CAN LOW 2
0.5TP DG EPS SIGNAL 4 SPLICE, CAN LOW 1
0.5 DG ELECTRONIC THROTTLE BODY 1 ECM 2 203
0.5 VT/WH ECM 2 204 SPLICE, SENSOR GROUND 1
0.5 VT/WH TRANSMISSION SWITCH A SPLICE, SENSOR GROUND 2
0.5 VT/WH COOLANT TEMP SENSOR 1 SPLICE, SENSOR GROUND 1
0.5 YE COOLANT TEMP SENSOR 2 ECM 2 215
0.5 YE ECM 2 219 TMAP 4
0.5 BU ECM 2 220 ELECTRONIC THROTTLE BODY 4
0.5 OG ECM 2 223 TMAP 3
0.5 DB/YE SEAT BELT SWITCH B ECM 2 225
0.5 DB ECM 2 227 TMAP 2
0.5 GN/RD VEHICLE SPEED SENSOR C ECM 2 232
0.5 WH ECM 2 243 PTO INJECTOR DRIVER 1
0.5 BK ECM 2 244 MAG INJECTOR DRIVER 1
0.5 BN/WH ECM 2 246 AWD B
1.0 OG/WH SPLICE,ACCESSORY 2 RELAY/FUSE BLOCK 31
2.0 OG/WH SPLICE,ACCESSORY 1 ACCESSORY, FRONT TB 1
1.0 OG/WH SPLICE,ACCESSORY 2 ACCESSORY, REAR P1
1.0 OG/WH 12V RECEPTACLE B+ 1 ACCESSORY, FRONT TB 1
0.5 RD/DG SPLICE, DRIVE 2 RELAY/FUSE BLOCK 23
0.5 RD/DG AWD C SPLICE, DRIVE 2
1.0 RD/WH SPLICE, UNSWITCHED FUSED EFI 2 RELAY/FUSE BLOCK 24
1.0 RD/WH RELAY/FUSE BLOCK 2 SPLICE, UNSWITCHED FUSED EFI 1 UNSWITCHED FUSED EFI B+
0.5 RD/WH SPLICE, UNSWITCHED FUSED EFI 1 RELAY/FUSE BLOCK 1
1.0 RD/YE SPLICE, LIGHTS REAR 2 RELAY/FUSE BLOCK 15
1.0 RD/YE SPLICE, LIGHTS REAR 2 SPLICE, LIGHTS FRONT 2
0.8 RD/YE SPLICE, LIGHTS REAR 1 LH TAILLIGHT A
0.8 RD/YE SPLICE, LIGHTS REAR 1 RH TAILLIGHT A
0.8 RD/YE BRAKE SWITCH A SPLICE, LIGHTS FRONT 2
0.8 RD/YE SPLICE, LIGHTS FRONT 1 RH HEADLIGHT B
0.8 RD/YE SPLICE, LIGHTS FRONT 1 LH HEADLIGHT B
1.0 RD/GN RELAY/FUSE BLOCK 16 RELAY/FUSE BLOCK 18
3.0 RD RELAY/FUSE BLOCK 34 RELAY/FUSE BLOCK 39
0.5 RD/BK RELAY/FUSE BLOCK 32 SPLICE, UNSWITCHED FUSED B+ 2 UNSWITCHED FUSED B+
0.5 RD/BK SPLICE, UNSWITCHED FUSED B+ 1 DIAGNOSTIC A
0.5 RD/BK SPLICE, UNSWITCHED FUSED B+ 2 KEY SWITCH C
0.5 RD/BK SPEEDOMETER 4 KEY SWITCH C
0.5 BN ECM 1 153 GROUND A 1
0.5 BN ECM 1 154 GROUND A 1
0.5 BN ECM 2 247 GROUND A 1
0.5 BN ECM 2 250 GROUND A 1
0.8 BN GROUND A 1 SPLICE, SHIELD 1
0.5 BN CRANK POSITION SENSOR 3 SPLICE, CPS SHIELD 1
0.5 BN GROUND,IGN. COIL P1 SPLICE, SHIELD 2
0.5 BN RELAY/FUSE BLOCK 38 GROUND A 1
0.5 BN VEHICLE SPEED SENSOR B GROUND B 1
5.0 BN GROUND B, FRONT TB 1 SPLICE, GROUND FRONT 2
1.0 BN 12V RECEPTACLE GROUND 1 SPLICE, GROUND FRONT 2
0.5 BN AWD SWITCH 2 SPLICE, GROUND FRONT 2
0.5 BN DIAGNOSTIC D SPLICE, GROUND FRONT 1
1.0 BN SPLICE, GROUND FRONT 2 KEY SWITCH A
1.0 BN FAN A GROUND B, FRONT TB 1
3.0 BN EPS POWER B GROUND B, FRONT TB 1
4
FUNCTION INDEX CCT # TYPE GAUGE COLOR FROM COMPONENT
REGULATOR AC 103 GBCA TXL 3.0 BN SPLICE, GROUND REAR
REGULATOR AC 104 GBCD TXL 0.5 BN SPEEDOMETER
REGULATOR AC 105 GBCE TXL 0.5 BN FUEL PUMP/LEVEL
FUSIBLE LINK, UNSWITCHED B+, CHASSIS 106 GBCG TXL 1.0 BN ACCESSORY, REAR
UNSWITCHED B+ 107 GBCH TXL 0.8 BN SPLICE, GROUND REAR
UNSWITCHED B+ 108 GBCJ TXL 0.8 BN SPLICE, GROUND REAR
UNSWITCHED B+ 109 GBD TXL 5.0 BN GROUND B
UNSWITCHED B+ 110 GBE TXL 1.0 BN FUEL PUMP/LEVEL
UNSWITCHED B+ 111 KB TXL 0.8 DG/WH START SOLENOID
UNSWITCHED, B+ 112 KD116 TXL 0.5 OG ECM 1
UNSWITCHED, B+ 113 KDA TXL 0.8 OG KEY SWITCH
FUSIBLE LINK, FAN 114 KDB TXL 0.5 OG SPEEDOMETER
UNSWTICHED B+, FAN CKT BKR 115 KDD TXL 0.8 OG SPLICE, R/S B+
FUSIBLE LINK, EPS 116 KDF TXL 0.5 OG DIAGNOSTIC
UNSWITCHED B+ 117 KDG TXL 0.5 OG VEHICLE SPEED SENSOR
UNSWITCHED FUSED,B+ FAN RELAY POWER IN 118 KDH TXL 0.5 OG RELAY/FUSE BLOCK
CRANK POSITION SENSOR NEG 119 KDJ TXL 0.5 OG EPS SIGNAL
CRANK POSITION SENSOR POS 120 KDK TXL 0.5 OG SPLICE, R/S B+
SHIELD, CPS (C01) 121 RCA TXL 2.0 WH RELAY/FUSE BLOCK
IGNITION CONTROL 122 RCB TXL 1.0 WH RELAY/FUSE BLOCK
IGNITION CONTROL 123 RCC TXL 1.0 WH RELAY/FUSE BLOCK
SHIELD, IGNITION COIL (C02) 124 RCD TXL 1.0 WH RELAY/FUSE BLOCK
APS 2 RETURN 125 RF TXL 1.0 OG/BK RELAY/FUSE BLOCK
APS SIGNAL 2 126 RJ155 TXL 0.5 RD/DB ECM 1
APS 2 5V 127 RJ156 TXL 0.5 RD/DB ECM 1
SHIELD, CPS (C01) 128 RJA TXL 1.0 RD/DB RELAY/FUSE BLOCK
APS 1 RETURN/GND 129 RJB TXL 0.5 RD/DB RELAY/FUSE BLOCK
APS 1 SIGNAL 130 RJC TXL 0.5 RD/DB MAG INJECTOR DRIVER
APS 1 5V 131 RJD TXL 0.5 RD/DB RELAY/FUSE BLOCK
SHIELD, CPS (C01) 132 RJE TXL 0.5 RD/DB SEAT BELT SWITCH
ETC MOTOR (+) 133 RJF TXL 0.5 RD/DB PTO INJECTOR DRIVER
ETC MOTOR (-) 134 RJG TXL 0.5 RD/DB IGNITION COIL
SHIELD, CPS (C01) 135 RP TXL 1.0 RD/BU RELAY/FUSE BLOCK
MANIFOLD PRESSURE GROUND 136 RT TXL 3.0 OG RELAY/FUSE BLOCK
TPS RETURN 137 S11 TXL 0.5 VT/WH FUEL PUMP/LEVEL
ECM RELAY COIL CONTROL 138 XBA TXL 0.8 OG BRAKE SWITCH
AWD REQUEST 139 XBB TXL 0.8 OG RELAY/FUSE BLOCK
TRANSMISSION SWITCH SIGNAL OUTPUT 140 XBC_135 TXL 0.8 OG ECM 1
CAN HIGH 141 XBD TXL 0.8 OG START SOLENOID
CAN HIGH 142 XBE TXL 0.8 OG RELAY/FUSE BLOCK
CAN HIGH 143 XBF TXL 0.8 OG RH TAILLIGHT
CAN HIGH 144 XBG TXL 0.8 OG SPLICE, BRAKE
TPS 3.3V SUPPLY 145 XLA TXL 0.8 DG KEY SWITCH
CHASSIS RELAY COIL LOW 146 XLC TXL 0.8 DG LH HEADLIGHT
FAN RELAY COIL CONTROL 02/03/17
FUEL PUMP RELAY COIL CONTROL
CAN LOW
CAN LOW
CAN LOW
CAN LOW
TPS 1 SIGNAL
GROUND, SENSOR
GROUND, TRANSMISSION SWITCH
GROUND,COOLANT TEMP SENSOR
COOLANT TEMP SIGNAL
MANIFOLD PRESSURE SIGNAL
TPS 2 SIGNAL
A/D +5V SOURCE
SEAT BELT SWITCH SIGNAL
AIR TEMP SENSOR SIGNAL
VEHICLE SPEED SIGNAL
INJECTOR DRIVER
INJECTOR DRIVER
AWD COIL CONTROL
ACCESSORY B+, FUSE OUT
ACCESSORY B+, SPLICE TIE
ACCESSORY B+, REAR
ACCESSORY B+, POWER POINT
SWITCHED, B+
SWITCHED, B+
UNSWITCHED FUSED EFI B+
UNSWITCHED FUSED EFI B+
LIGHTS
LIGHTS B+
LIGHTS B+, LH TAIL LIGHT
LIGHTS B+, RH TAIL LIGHT
LIGHTS, BRAKE SW
LIGHTS
LIGHTS
FUEL PUMP FUSE RELAY, B+
UNSWITCHED B+
UNSWITCHED FUSED B+
UNSWITCHED FUSED B+
UNSWITCHED FUSED B+
GROUND
GROUND
GROUND
GROUND
GROUND
CPS SHIELD
SHIELD, IGNITION COIL (C02)
GROUND
GROUND
GROUND
GROUND, 12V RECEPTACLE
GROUND, AWD SWITCH
GROUND, DIAGNOSTIC
GROUND
GROUND, FAN
GROUND
3
SCHEMATIC CABLE/WIRE TERMINATION TABLE
FROM PORT TO COMPONENT TO PORT FUNCTION
1 GROUND B 1 GROUND
5 SPLICE, GROUND REAR 2 GROUND, SPEEDOMETER
2 SPLICE, GROUND REAR 2 GROUND
P2 SPLICE, GROUND REAR 2 GROUND
2 RH TAILLIGHT C GROUND
2 LH TAILLIGHT C GROUND
1 REGULATOR DC P1 GROUND
4 GROUND B 1 GROUND
1 KEY SWITCH B START SOLENOID CONTROL GROUND
116 SPLICE, R/S B+ 2 KEY SWITCH, B+
D SPLICE, R/S B+ 2 KEY SWITCH, B+
3 SPLICE, R/S B+ 1 KEY SWITCH, B+
2 RELAY/FUSE BLOCK 3 KEY SWITCH, B+
B SPLICE, R/S B+ 1 KEY SWITCH, B+
A SPLICE, R/S B+ 2 KEY SWITCH, B+
33 SPLICE, R/S B+ 2 KEY SWITCH, B+
3 SPLICE, R/S B+ 2 KEY SWITCH, B+
2 AWD SWITCH 7 KEY SWITCH, B+
7 SPLICE, CHASSIS B+ 1 SWITCHED B+
11 SPLICE, CHASSIS B+ 1 SWITCHED B+
27 SPLICE, CHASSIS B+ 1 SWITCHED B+
19 SPLICE, CHASSIS B+ 2 SWITCHED B+
13 FAN B FAN, B+ FAN RELAY OUT
155 SPLICE, IGNITION 1 EFI RELAY B+
156 SPLICE, IGNITION 1 EFI RELAY B+
5 SPLICE, IGNITION 1 EFI RELAY B+
9 SPLICE, IGNITION 1 EFI RELAY B+
2 SPLICE, IGNITION 2 EFI RELAY B+
17 SPLICE, IGNITION 2 EFI RELAY B+
A SPLICE, IGNITION 2 EFI RELAY B+
2 SPLICE, IGNITION 2 EFI RELAY B+
2 SPLICE, IGNITION 2 EFI RELAY B+
21 FUEL PUMP/LEVEL 3 FUEL PUMP RELAY OUT
37 EPS POWER A SWITCHED B+
1 SPEEDOMETER 11 FUEL SENSOR
B SPLICE, BRAKE 2 BRAKE SIGNAL
25 SPLICE, BRAKE 2 BRAKE SIGNAL
135 SPLICE, BRAKE 1 BRAKE SIGNAL
2 SPLICE, BRAKE 1 BRAKE SIGNAL
29 SPLICE, BRAKE 2 BRAKE SIGNAL
B SPLICE, BRAKE 1 BRAKE SIGNAL
1 LH TAILLIGHT B BRAKE SIGNAL
F RH HEADLIGHT A RH HEADLIGHT LOW BEAM
A KEY SWITCH F LH HEADLIGHT LOW BEAM
2
E
D
C
WIRE PREFIX LEGEND
WIRE PREFIX FUNCTION
B BATTERY VOLTAGE WHEN BATTERY IS CONNECTED
K BATTERY VOLTAGE WHEN KEY AND RUN/STOP SWITCHES ARE ON
G GROUND
F FUSE OUTPUT
FA ACCESSORIES
B
FC CHASSIS
FD DRIVE
FE ECM
FJ FUEL INJECTION
FL LIGHTS (LOW BEAM IF SEPARATE)
FM LIGHTS, HIGH BEAM
FP FUEL PUMP
FS STARTER
FT POWER STEERING
FU UNSWITCHED
FZ HAZARD
R RELAY OUTPUT
RA ACCESSORIES
RB BATTERY
RC CHASSIS
RE ECM
RF FAN
RJ FUEL INJECTION
RL LIGHTS, LOW BEAM
RM LIGHTS, HIGH BEAM
RP FUEL PUMP
RS STARTER
RT POWER STEERING
X SWITCH OUTPUT
XB BRAKE
XC ADC or ADC/AWD 2
XD AWD or ADC/AWD 1
XH HIGH BEAM
XL LOW BEAM
XT TURF
XWH HANDWARMER HIGH
XWL HANDWARMER LOW
XWT THUMBWARMER
XN HORN
A
XS START COMMAND
XTL TURN SIGNAL LEFT
XTR TURN SIGNAL RIGHT
XR REVERSE COMMAND
XV REVERSE OVERRIDE COMMAND
XZ HAZARD
E ECM PIN NUMBER
S SPEEDOMETER PIN NUMBER
CB CIRCUIT BREAKER OUTPUT
H HAZARD/TURN FLASHER PIN NUMBER
A ABS ECU
BUS INTERNAL BUSS IN THE LOAD CENTER
NUMBER MISCELLANEOUS
1