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Delta E Series Software Instructions

Recipe setting
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Recipe Setting Software
Instruction
E-Series(Non-HMI)
www.deltaww.com

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Summary of Contents for Delta E Series

  • Page 1 Recipe Setting Software Instruction E-Series(Non-HMI) www.deltaww.com...

  • Page 2: Table Of Contents

    Recipe Setting Software Instruction Content 1. Introduction to servo press ....................3 1.1 Component ........................3 1.2 Specification ........................4 2. Start ............................. 5 2.1 Connect and Initialization ..................... 5 2.2 Recipe Setting ......................... 7 2.3 Introduction to Pressing Mode ................... 8 2.3.1 Motionless ......................
  • Page 3 Recipe Setting Software Instruction Applicability of Instructions S Series E Series (with HMI) E Series (no HMI) Recipe Delta Servo Press Instruction Manual Recipe Setting Software Instruction Setting DIAServoPress Software User’s DIAServoPress Software User’s Manual Data Manual Instruction (Does not...

  • Page 4: Introduction To Servo Press

    Recipe Setting Software Instruction Introduction to servo press Component Motor Cylinder Load Cell Gear Box Cover...

  • Page 5: Specification

    Recipe Setting Software Instruction Specification E Series Pressing Control I/O Control、Communication Control Recipe Amount No HMI: 8 sets Step Amount 5 steps 3T, 5T: 200 mm/s Max Moving Velocity 0.1T ~ 1T: 270 mm/s Frequency 4 kHz Max Pressing Velocity...

  • Page 6: Start

    Recipe Setting Software Instruction Start This software is developed for the servo press without the HMI to make the parameter setting. The recipe will be saved in the PLC. If user want to operate with the HMI in the future, changing the saving path to the HMI is required.
  • Page 7 Recipe Setting Software Instruction Please check the On/Off status, and touch [OFF] when the servo press is [ON]. Only in the OFF status user can modify the pressing parameter. Please save the recipe in PLC. If user want to operate with the HMI in the future, changing the saving path to the HMI is required and don’t use this software anymore.

  • Page 8: Recipe Setting

    Recipe Setting Software Instruction Recipe Setting Please choose the recipe number, the pressing parameters in the recipe will be imported. The introduction to below parameters is Ch2.3. If the any parameter was modified, the background of [Write] button will change to the red. Please touch it to save the setting.

  • Page 9: Introduction To Pressing Mode

    Recipe Setting Software Instruction Introduction to Pressing Mode Pressing conditions include the target value and limit value corresponding to each mode. The maximum limit value is part of the pressing process to ensure that no damage is done to the work piece due to excessive pressing.

  • Page 10: Position Mode

    Recipe Setting Software Instruction 2.3.2 Position mode Position mode is for clearly defining the end position of the pressing, in which the pressing action is performed at a constant speed defined by the user during the pressing process. [Pressing Position] Pressing conditions: In position mode, the spindle will press down to the at the [Pressing...

  • Page 11: Force Mode

    Recipe Setting Software Instruction 2.3.3 Force mode The force mode clearly defines the final pressing force, and is suitable for where pressing force is strictly regulated. Pressing conditions: In force mode, the spindle will press down at the [Pressing Velocity] until it reaches the [Pressing Force] based on the PID adjustment speed after hitting the work piece, and wait for the [Pressing Time], then execute the next step or return to [Working Origin].

  • Page 12: Distance Mode

    Recipe Setting Software Instruction 2.3.4 Distance mode The distance mode clearly defines the pressing distance after contacting the work item, pressing consistently at the velocity set by the user. Pressing conditions: In distance mode, the spindle will move down to detect the work piece. Once it contacts the work piece, it will continue at the [Pressing Velocity] for the [Pressing Distance], and waits for the [Pressing Time] at consistent force before the next step or returning to the [Working Origin].

  • Page 13: Force Position Mode

    Recipe Setting Software Instruction 2.3.5 Force position mode The Force position mode defines the pressing force value and the final pressing position, which is suitable for where pressing force and pressing position are strictly regulated. Pressing conditions: In force position mode, the spindle will press downward to the [Pressing Force], and continue to move to the [Pressing Position] at the PID speed based on the [Pressing Velocity], and wait for the [Pressing Time] to execute the next step or return to [Working Origin].

  • Page 14: Force Distance Mode

    Recipe Setting Software Instruction 2.3.6 Force distance mode The force position mode defines the pressing force and pressing distance, and is suitable for where pressing force and pressing distance are strictly regulated. ressing conditions: In force distance mode, the spindle will press downward to the [Pressing Force], and continue to move to the [Pressing Distance] at the PID speed based on the [Pressing Velocity], and wait for the [Pressing Time] to execute the next step and return to [Working Origin].

  • Page 15: Manual Control

    Recipe Setting Software Instruction Manual Control The manual control provide user to jog and find the pressing parameter. Please touch [Function] Please touch [ + ] or [ - ] to move and press，the introduction of parameter indicate below： Force Limit-the jog will stop when reaching this value. Distance-the moving distance for each touch of [ + ] or [ - ] Velocity-moving velocity during jog process After the parameter modified, the back color of save button will become red.

  • Page 16: Load Cell Calibration

    Recipe Setting Software Instruction Load Cell Calibration The force values in the servo press depend upon the output voltage from the load cell. The resistor will be changed and output the specific voltage when the load cell under pressed. Then, the servo press will refer to the table of correlation with voltage and force and output the force value.
  • Page 17 Recipe Setting Software Instruction 2. The screen will show [Current Point]，Please jog to the specific point based on the standard load cell, then enter the force value on the standard load cell screen to the [Enter Value] 3. After touched [Enter] ，the force value will be loaded into the servo press. The screen will show [Single Finished-Calibrated Next]，and please repeat all the process above for each calibration points.
  • Page 18 Recipe Setting Software Instruction 4. After all the calibration completed, the screen will show [All Finished]...

  • Page 19: External Control

    I/O and Communications Definitions Modbus Input Name Definition (Delta PLC) After this signal is ON, the machine will perform system initialization first, then enter the automatic control screen and execute [On] 0x08E6 On/Off according to the selected recipe. The spindle will then move to the (M230) working origin.
  • Page 20 Recipe Setting Software Instruction Modbus Output Name Definition (Delta PLC) 0x08FA After the machine is started, it will continuously output this signal. Ready When the servo press is off, this signal will stop. (M250) Waiting for the trigger signal to press down. This signal will cease...

  • Page 21: External Process

    Recipe Setting Software Instruction External Process 3.2.1 External I/O initialization Switch the control selector button to [External Control] Trigger the [Safety Signal]. [X3]→ON Please refer to the table below to select a recipe with binary values Recipe number Bit 3 Bit 2 Bit 1 Bit 0...

  • Page 22: External I/O Trigger Pressing Action

    Recipe Setting Software Instruction 3.2.2 External I/O trigger pressing action After the machine executes [Initialize] and [On] in automatic control, it will output a [Waiting] signal. [Y1]→ON Input the [Trigger] signal to start pressing. [X1]→ON When the machine starts to perform the pressing action, it will stop outputting the [Waiting] signal. [Y1]→OFF After confirming that the [Waiting] signal has stopped outputting, the [Trigger] signal can be stopped.

  • Page 23: External I/O Safety Signal Interrupt

    伺服壓床簡易配方設定軟體操作說明 3.2.5 External I/O safety signal interrupt The external [Safety Signal] was interrupted during the pressing. [X3]→OFF The motor will stop immediately After confirming the safety control components, trigger the [Safety Signal] again. [X3]→ON Trigger the [Reset] signal. [X2]→ON The machine will abandon this pressing action, and the motors will return the spindle to the working origin and trigger the [Waiting] signal.

  • Page 24: Communications Data Capture

    Stop Bit Mode 9600 Modbus connection information The servo press can retrieve the following data in real time via Modbus TCP (default IP: 192.168.1.5 Port: 502) Item Modbus Delta PLC Recipe number 0x13BF D959 Real-time position 0x10C8 D200 Status Real-time force...
  • Page 25 5101 Davis Drive, Research Triangle Park, NC 27709, U.S.A. TEL: +7 495 644 3240 TEL: +1 - 919 - 767 - 3813 / FAX: +1 - 919 - 767 - 3969 Delta Greentech Elektronik San. Ltd. Sti. ( Turkey ) Turkey: Brazil: Delta Electronics Brazil Şerifali Mah.

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