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MicroHarmony Cell Sizes 40 - 260A Manual
CHAPTER
7
Testing
7.1 Documents for Testing Cells
The following ISO documents should be used for testing cells:
•
TSI-062 must be followed for testing.
•
TSI-063 must be followed for repair testing.
•
TSF-058 includes cell ratings and test parameters.
•
QSI-013, section 4.3.4 includes instructions for product identification and traceability.
7.2 Testing Equipment
MicroHarmony cells can be tested on Siemens Automated Cell Tester or manually. If tested manually, the following
equipment is required.
1.
Cell Tester P/N 469939.00.
2.
Load inductors P/N 161661.13 (2mH in parallel, 8mH in series) or a suitable equivalent with required
minimum inductance and current specification (see following table).
3.
Variable voltage source (Variac) with a voltage range of at least 0-500Vrms 50/60Hz, with at least 30Arms
secondary rating.
4.
Step-up transformer 480:720Vrms minimum rating, with at least a 2kVA rating. P/N 164307.00 is
recommended.
5.
Alternatively, the step-up transformer can be eliminated if a variac capable of at least 750Vrms secondary is
available.
6.
IBM 286 or greater with Centronics port and EGA capability.
7.
Clamp on Ammeter (Beckman CT-232 or equivalent).
8.
DVM capable of measuring up to 1500Vrms.
7.3 Required Tests
•
Inspection/ Ohm Check
•
HIPOT Test
•
Rectifier Test
•
Preliminary Cell Tests
•
Thermistor Burn-In Test
•
Burn-In Test
•
Diagnostic Display Check
19001467: Version 1.0
s
Testing
7
7-1
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