Shindaiwa DG150MM Owners And Operation Manual
  1. Manuals
  2. Brands
  3. Shindaiwa Manuals
  4. Portable Generator
  5. DG150MM
  6. Owners and operation manual
Shindaiwa DG150MM Owners And Operation Manual

Shindaiwa DG150MM Owners And Operation Manual

Diesel engine generator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
'
OWNER
S AND OPERATOR
Vertical, Water-Cooled 4-Cycle Diesel Engine
CAUTION
Read this manual and familiarize yourself with this contents for your safety. Do not
operate or maintain this product unless you fully understand followed by the content
in this manual.
'
S MANUAL
DG150MM-400
X753-007 92 0
X753801-320 0

Advertisement

Table of Contents
loading

Related Manuals for Shindaiwa DG150MM

Summary of Contents for Shindaiwa DG150MM

  • Page 1 Vertical, Water-Cooled 4-Cycle Diesel Engine CAUTION Read this manual and familiarize yourself with this contents for your safety. Do not operate or maintain this product unless you fully understand followed by the content in this manual. DG150MM-400 X753-007 92 0 X753801-320 0...
  • Page 3 Introduction Thank you for purchasing this Shindaiwa soundproof diesel engine generator.  This manual has been created to ensure safe usage of this generator. Be sure to read this manual before operation. Improper operation/handling of this generator will result in an accident or malfunction.

  • Page 4: Table Of Contents

    Table of Contents Safety Instructions ................2 2. Specifications ................... 5 2-1. Specifications ................5 2-2. Ambient Conditions ..............6 Applications ..................6 Part Names ..................6 4-1. External View/Part Names ............6 4-2. Operation Panel Part Names ............ 8 4-3.

  • Page 5: Safety Instructions

    1. Safety Instructions WARNING : EXHAUST GAS POISONING  Do not operate the generator in poorly ventilated areas such as indoors or tunnels, as the exhaust gas of the engine contains substances that are harmful to human health.  Do not direct exhaust fumes at pedestrians or buildings. WARNING : ELECTRIC SHOCK ...
  • Page 6 CAUTION : EXPLOSION  Never use or recharge the battery if the fluid level is below the minimum level.  Do not create sparks or bring flame near the battery as it generates flammable gas. CAUTION : FIRE  Do not carry flammable items (such as fuel, gas and paint) or items that are highly combustible near the generator as the muffler, exhaust gas and other parts become extremely hot.
  • Page 7 CAUTION : PROPERTY DAMAGE  Do not use the equipment for any improper applications. Improper usage can result in an accident or malfunction.  If using this generator for medical equipment, check before use with the medical equipment manufacturer, doctor, hospital or similar entity. ...

  • Page 8: Specifications

    2. Specifications 2-1. Specifications Model Unit DG150MM-400 Rotating Field, Brushless 3-Phase Generating Type Synchronous Alternator Rated Frequency 150*1 Rated Output Rated Voltage 400 [200] *2 440 [220] *2 Rated Current 180 [361] *2 197[394] *2 Winding 3-phase, 4-wire Power factor...

  • Page 9: Ambient Conditions

    2-2. Ambient Conditions Use this generator in ambient conditions as described below. Failure to provide these conditions can result in problems such as malfunction, insufficient output and reduced durability. ■ Ambient temperature:-15 to 40 degree Celsius ■ Relative humidity: 85% or less ■...
  • Page 10 Oil Level Indicator Fuel Filter (Main) Coolant Sub-Tank Oil Filter Radiator (Inside) Air Cleaner Intercooler Alternator Check Door Battery Oil Drain Plug Engine Check Door Oil Drain Valve (Inside) Elctromagnetic Fuel Pump (Inside) 3 way Fuel Valve Water Separator (Pre Fuel Filter) Fuel Drain Plug External Fuel Ports Fuel Drain Valve (Inside)

  • Page 11: Operation Panel Part Names

    4-2. Operation Panel Part Names ★ Located inside of the operation panel. ① ⑪ Circuit Breaker Over Load Pre-caution Lamp ② ⑫ Voltmeter Preheat Lamp ③ ⑬ Ammeter Voltage Regulator ④ ⑭ Frequency Meter Ammeter Selector Switch ⑤ ⑮ Water Temperature Gauge Starter Switch ⑥...

  • Page 12: Output Panel Part Names

    4-3. Output Panel Part Names 3-Phase Output Terminal “R” 3-Phase Output Terminal “O” ① ④ 3-Phase Output Terminal “S” ② ⑤ Earth Leakage Terminal 3-Phase Output Terminal “T” ③ ⑥ Bonnet Grounding Terminal...

  • Page 13: Equipment

    5. Equipment 5-1. Warning Indicators WARNING : INJURY  Do not open the check door during operation. Keep away from moving parts such as cooling fan and fan belt.  Always be sure to stop the engine and remove the starter key when performing inspection or maintenance.

  • Page 14: Meters And Gauges

    (2) OIL PRESS (engine oil pressure) Warning Indicator (Low Oil Press.) CAUTION: BURNS  Always be sure to stop the engine and allow the engine to cool when performing inspection or maintenance of engine oil. Opening the oil gauge or oil filler cap during operation will result in hot oil gushing out.
  • Page 15 (3) Fuel Gauge It shows the volume in the fuel tank. When filled up, it shows 『F』. When the needle indicator is approaching to『E』, the fuel tank is empty. Replenish fuel enough promptly. Generator Meters and Gauges (1) Voltmeter The voltmeter displays the 3-phase output voltage (voltage between R-T) from the generator.Check that 400V is displayed at 50Hz and 440V at 60Hz during operation.Check that 200V is displayed at 50Hz and 220V at 60Hz during operation if using at the 3-phase 200V setting.
  • Page 16 < Note >  Connect a lamp that is DC24V/2A/48W or less to the Auxiliary Lamp Terminal.  The pre-caution lamp flashes when more than 80% of the rated output lasts for 20 seconds. (4) 400/440V output Lamp This lamp illuminates if 400/440V are supplied from the output terminal and turns off if 200/220V are supplied.
  • Page 17 (3) Circuit Breaker By turning this circuit breaker on the control panel to “ON”, Power will be transferred to the output receptacles and to the load side. The breaker trips to “OFF”, either overload or short-circuit. (4) Earth Leakage Relay When current leak occurs, it trips to stop power transmission to load.

  • Page 18: Fuel Piping Switch (3Way Fuel Valve)

    5-3. Fuel Piping Switch (3 Way Valve) CAUTION : FIRE  Always make sure that the engine is stopped when working on piping.  Always be sure to wipe up any spilled fuel.  After working on the piping, check that there is no fuel leakage. Change the 3 way valve to switch to supply fuel from the external tank.

  • Page 19: Installation Procedures

    (2) Transport When transporting this generator, tie rope to the left and right tie downs, and securely fix the generator. Lifting Hook Tie-Down < Note >  Handle this generator with great care when raising, lowering and transporting. Rough handling of generator can result in damage or malfunction. 6-2.

  • Page 20: Load Connections

    7. Load Connections 7-1. Load Cable Selection CAUTION : PROPERTY DAMAGE  Cable burnout can occur due to generated heat if the load current exceeds the allowable current of the cable.  The voltage drop between cables is large if the cable is excessively long or thin, resulting in decreased input voltage to equipment using the generator, thereby causing decreased performance, faulty operation and malfunction.
  • Page 21 < Note >  When connecting a load, check that the generator output setting, output terminal connection position, and load power source are all matching.  If using the O terminal, be careful that the currents of each phase are uniform. ...

  • Page 22: Earth Leakage Relay And Grounding

    7-3. Earth Leakage Relay and Grounding WARNING : ELECTRIC SHOCK  Ground the every grounding terminal to the earth as set in the manual.  If even one of all is unconnected by mistake or accident, it will be much more dangerous for human than the NO-RELAY case, because leaking current inevitably goes through the body.

  • Page 23: Pre-Operation Inspection

    Turn the circuit breaker to “ON”. Push the TEST button on Earth Leakage Relay. TEST button When the button is pushed, the earth leakage indicator turns “ON” and circuit breakers are positioned in the middle between “ON” and “OFF” positions simultaneously, the device works normally.

  • Page 24: Checking Engine Oil

    8-1. Checking Engine Oil To check the engine oil, keep the equipment in leveled position, remove the oil level indicator and wipe so that no oil remains, and then re-insert the dipstick fully. Prior to starting the engine, make sure to fill the engine oil through the oil filler until it reaches the MAX line.
  • Page 25 (1) Filling the Coolant Sub-Tank Coolant Remove the coolant sub-tank cap. Sub-Tank Fill the sub-tank with coolant until it reaches the FULL FULL line. Re-install the cap. (2) Filling the Radiator Remove the radiator plate and radiator cap. Fill with new coolant through the filler neck until the radiator is full.

  • Page 26: Checking The Fan Belt

    8-3. Checking the Fan Belt (1) Fan Belt Tension Press the fan belt by your finger with approx. 98N. When the belt slick is between 10-15mm, the tension is normal. (2) Fan Belt Condition Visually inspect the belts for signs of wear, missing grooves, slick or any damage.

  • Page 27: Checking For Fuel, Oil And Coolant Leaks

    8-5. Checking for Fuel, Oil and Coolant Leaks CAUTION : FIRE  If fuel or oil is leaking, repair the leaking location before operating. Open the check door and check for fuel, oil and coolant leakage from fuel piping connections and similar locations. 8-6.

  • Page 28: Operating Procedures

    Remove the hold-down clamp from the battery on the right side. Remove the clamp and cable from positive (+) post from the battery on the right side. Remove the right side battery from the seat. ※Reinstall the new battery in the reverse order. (always install the cable to the positive (+) post of the new battery first.) 8.6.2 Replacing the battery installed on the left side toward the control panel Remove the clamp and cable from negative (-)
  • Page 29 < Note >  Check that the surrounding area is safe before starting the engine.  When there are multiple workers who are working together, they must mutually signal each other before starting the engine.  Do not use in an area with high temperature or humidity, or an area with a large amount of dust.

  • Page 30: Procedures During Operation

    9-2. Procedures during Operation (1) Checks after Startup  Make sure that all meters and indicators are in normal status. ( Ref. “5. Equipment”)  Check that there is no abnormal vibration or noise.  Check that the exhaust gas color is normal. When operation is normal, the exhaust gas should be colorless or slightly bluish.

  • Page 31: Stopping Operation

    9-3. Stopping Operation CAUTION : BURNS  Do not touch the engine and surrounding components immediately after stopping the engine as they are still hot. Turn the switches and breakers on the load side to “OFF”. Turn the circuit breaker on the operation panel to “OFF”. Set the throttle lever to “IDLING”.

  • Page 32: Connecting With External Fuel Tank

    9-5. Connecting with External Fuel Tank CAUTION : FIRE  Always make sure that the engine is stopped when working on piping.  Always be sure to wipe up any spilled fuel.  After working on the piping, check that there is no fuel leakage. Turn the 3 way valve toward position “A”.

  • Page 33: Inspection/Maintenance

    10. Inspection/Maintenance WARNING : ELECTRIC SHOCK/INJURY  Do not touch output terminals or internal electric parts while the generator is operating.  Do not open the check door during operation. Keep away from moving parts such as cooling fan and fan belt. ...
  • Page 34 Every Every Every Description Daily 250 hrs. 500 hrs. 1,000 hrs. Each parts  (Clean/Tightening) Engine oil  (Check/Add)  Engine oil  time at (Replace) 60 hrs.  Oil filter  time at (Replace) 60 hrs. Coolant  (Check/Add) ...
  • Page 35 (1) Engine Oil Replacement First Time 60 hrs. Thereafter Every 250 hrs. Oil Filler cap Place a suitable pan under the oil drain plug. Remove the oil filler cap. Remove the oil drain plug together with a packing. Turn and open the oil drain valve and drain the engine oil.
  • Page 36 (3) Air Filter Element Cleaning/Replacement 250 hrs. Clean Clip Replace Every 1000 hrs. Cleaner Cap Remove the air cleaner clips and cleaner. Air Cleaner Remove the air filter element. Clean or replace the air filter element, and reinstall Vacuator Valve it in reverse order.
  • Page 37 (5) Pre Fuel Filter Replacement (Water Separator) Every 500 hrs. Replace 3 Way Valve Turn the selector lever mounted the inlet hose in 3 way valve to “Y” direction. So the fuel supply from the internal tank is cut. Set a container to catch spilled fuel. Loosen the air bleeder plug of the fuel filter Inlet hose sufficiently.
  • Page 38 (6) Fuel Filter Replacement（Main Filter） Replace Every 500 hrs. Mating Mark Remove the fuel filter element by a filter remover. Use the Mitsubishi genuine fuel filter element. Fuel filter (Main) Fuel filter element part no. :ME056670(Mitsubishi part no.) Apply fuel to the gasket in the fuel filter element. Install the oil filter by hand until the gasket contacts the seal surface.
  • Page 39 Reinstall the sub-tank and fill the sub-tank with new coolant to “FULL” marking in the sub-tank. Fill the radiator with new coolant to the opening of the radiator cap. Use a jug if necessary.Fill the radiator with coolant/water to the top. Reinstall the radiator cap and fasten the radiator plate.

  • Page 40: Long-Term Storage

    11. Long-Term Storage WARNING : INJURY  Always be sure to stop the engine and remove the starter key when performing inspection or maintenance. CAUTION : FIRE  Always be sure to wipe up any spilled fuel or oil.  Allow the generator to cool before covering with the protective cover. CAUTION : BURNS ...

  • Page 41: Troubleshooting

    (2) Double-Stacking Procedures WARNING : INJURY Always be sure to observe the following items when double stacking this generator in a warehouse or similar location.  Check that the hood of this generator is not dented, and that bolts are not loose or missing. ...
  • Page 42 Problem Suspected cause Action Starter motor 1. Fuel is insufficient 1. Add fuel runs but 2. Fuel filter is clogged 2. Clean/Change fuel filter engine does 3. Water is interfused in fuel line 3. Drain water in water not start. separator, fuel filter or fuel tank 4.
  • Page 43 Problem Suspected cause Action White smoke comes 1. Too much or too little oil to cylinder 1. Ask our distributor to repair. out from muffler 2. Water is interfused in fuel line 2. Drain water in water separator, fuel filter or fuel tank 3.

  • Page 44: Generator Circuit Diagram

    13. Generator Circuit Diagram (1) 400/440V...
  • Page 45 (2) 200/220V...

  • Page 46: Engine Electrical Circuit Diagram

    14. Engine Electrical Circuit Diagram...
  • Page 48 ©2019...

Table of Contents