Endress+Hauser HART Micropilot FMR56 Brief Operating Instructions
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Endress+Hauser HART Micropilot FMR56 Brief Operating Instructions

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KA01102F/00/EN/02.13
71217592
Products
Brief Operating Instructions
Micropilot FMR56, FMR57
Level radar
These Instructions are Brief Operating Instructions; they do not
replace the Operating Instructions included in the scope of
supply.
For detailed information, refer to the Operating Instructions
and other documentation on the CD-ROM provided or visit
"www.endress.com/deviceviewer".
Solutions
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Summary of Contents for Endress+Hauser HART Micropilot FMR56

  • Page 1 Products Solutions Services KA01102F/00/EN/02.13 71217592 Brief Operating Instructions Micropilot FMR56, FMR57 Level radar These Instructions are Brief Operating Instructions; they do not replace the Operating Instructions included in the scope of supply. For detailed information, refer to the Operating Instructions and other documentation on the CD-ROM provided or visit "www.endress.com/deviceviewer".

  • Page 2: Table Of Contents

    User-specific applications ............Endress+Hauser...

  • Page 3: Important Document Information

    A terminal which must be connected to ground prior to establishing any other connections. A0011199 Equipotential connection A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of A0011201 practice. Endress+Hauser...
  • Page 4 Refers to the corresponding graphic number and page number. A0011196 Series of steps …  Result of a sequence of actions 1.1.5 Symbols in graphics Symbol Meaning 1, 2, 3 ... Item numbers Series of steps … A, B, C, ... Views A-A, B-B, C-C, ... Sections Endress+Hauser...
  • Page 5 Indicates a non-hazardous location. A0011188 1.1.6 Symbols at the device Symbol Meaning Safety instructions Observe the safety instructions contained in the associated Operating Instructions. Temperature resistance of the connection cables Specifies the minimum value of the temperature resistance of the connection cables. Endress+Hauser...

  • Page 6: Basic Safety Instructions

    The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: ‣ For special measured materials and cleaning agents, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

  • Page 7: Workplace Safety

    It meets general safety standards and legal requirements. It also complies with the EC directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

  • Page 8: Product Description

    Product description Micropilot FMR56, FMR57 Product description Product design 3.1.1 Micropilot FMR56 A0016791  1 Design of the Micropilot FMR56 (26 GHz) Electronics housing Horn 80mm/100 mm (3in/4in), PP cladded Flange Mounting bracket Endress+Hauser...
  • Page 9 Micropilot FMR56, FMR57 Product description 3.1.2 Micropilot FMR57 A0016807  2 Design of the Micropilot FMR57 (26 GHz) Electronics housing Process connection (Thread) Horn antenna Flange Antenna extension Alignment device Parabolic antenna Endress+Hauser...
  • Page 10 Electronics housing A0012422  3 Design of the electronics housing Electronics compartment cover Display module Main electronics module Cable glands (1 or 2, depending on instrument version) Nameplate I/O electronics module Terminals (pluggable spring terminals) Connection compartment cover Grounding terminal Endress+Hauser...

  • Page 11: Incoming Acceptance And Product Identification

    Micropilot FMR56, FMR57 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance DELIVERY NOTE 1 = 2 A0013696 A0016870 A0016871 A0013696 A0016872 Endress+Hauser...
  • Page 12 Incoming acceptance and product identification Micropilot FMR56, FMR57 Made in Germany, 79689 Maulburg DELIVERY NOTE A0013696 A0014038 A0013696 A0014037 If one of the conditions does not comply, contact your Endress+Hauser distributor. Endress+Hauser...

  • Page 13: Product Identification

    Only 33 digits of the extended order code can be indicated on the nameplate. If the extended order code exceeds 33 digits, the rest will not be shown. However, the complete extended order code can be viewed in the operating menu of the device (Diagnostics → Device info → Extended order code 1/2/3). Endress+Hauser...

  • Page 14: Storage, Transport

    Do not fasten lifting devices (hoisting slings, lifting eyes etc.) at the housing or the antenna horn but at the process connection. Take into account the mass center of the device in order to avoid unintended tilting. ‣ Comply with the safety instructions, transport conditions for devices over 18kg (39.6lbs). A0016875 Endress+Hauser...

  • Page 15: Installation

    • It is recommended to us a weather protection cover (1) in order to protect the device from direct sun or rain. • In extremely dusty applications, the integrated air purge connection can prevent clogging of the antenna A0016883 (→  34). Endress+Hauser...
  • Page 16 Installation Micropilot FMR56, FMR57 6.1.2 Vessel installations Avoid any installations (limit switches, temperature sensors, braces etc.) inside the signal beam. Take into account the beam angle (→  20): A0018946 Endress+Hauser...
  • Page 17 (e.g. metallic pipes (1), ladders (2), grates (3), ...). Therefore, there should be no such interfering installations in the signal beam. Please contact Endress+Hauser for further information. Endress+Hauser...
  • Page 18 Installation Micropilot FMR56, FMR57 A0017125 Endress+Hauser...
  • Page 19 In FMR57 with alignment device, the sensor can be optimally aimed within the vessel and thus interference echoes can be avoided. The maximum angle β is ±15°. In particular, sensor alignment serves to: – prevent interference reflections – extend the maximum possible measuring range in conical outlets Endress+Hauser...
  • Page 20 2.80 m (9.2 ft) 25 m (82 ft) 4.37 m (14 ft) 3.50 m (11 ft) 30 m (98 ft) 5.25 m (17 ft) 4.20 m (14 ft) FMR57 - Horn antenna Antenna size 80 mm (3 in) 100 mm (4 in) Endress+Hauser...
  • Page 21 2.44 m (8 ft) 50 m (164 ft) 3.50 m (11 ft) 3.06 m (10 ft) 60 m (197 ft) 4.19 m (14 ft) 3.70 m (12 ft) 70 m (230 ft) 4.90 m (16 ft) 4.28 m (14 ft) Endress+Hauser...

  • Page 22: Measuring Conditions

    (high DC value, flat angle of repose) are met, shorter distances can be achieved. 100% A0016916 Dielectric constants of important media commonly used in the industry are summarized in the document SD106F, which can be downloaded from the Endress+Hauser web page (www.endress.com). Endress+Hauser...
  • Page 23 Micropilot FMR56, FMR57 Installation Device A [mm (in)] C [mm (in)] FMR56 400(15.7) 50 to 150(1.97 to 5.91) FMR57 Endress+Hauser...

  • Page 24: Installation In Vessel (Free Space)

    Optionally, a variable flange seal, which is available as an accessory, can be used for alignment (see Technical Information BA01048F, chapter "Accessories"). • A marking at the boss enables alignment of the antenna. This marking must be aligned towards the tank wall as well as possible. ° ° ° A0019434 Endress+Hauser...
  • Page 25 100 mm (3.94 in) 150 mm (5.91 in) 100 mm (3.94 in) 150 mm (5.91 in) < < < < < 500 mm (19.7 in) 500 mm (19.7 in) 500 mm (19.7 in) 500 mm (19.7 in) 500 mm (19.7 in) Endress+Hauser...
  • Page 26 Align the antenna vertically to the product surface using the mounting bracket. NOTICE The mounting bracket has no conductive connection to the transmitter housing. Danger of electrostatic charge ‣ Connect the mounting bracket to the local potential equalization system. Endress+Hauser...
  • Page 27 • A marking at the boss enables alignment of the antenna. This marking must be aligned towards the tank wall as well as possible. ° ° ° A0019434 Nozzle mounting The horn antenna should protrude from the nozzle. If this is not possible for mechanical reasons, larger nozzle heights can be accepted. Endress+Hauser...
  • Page 28 95 mm (3.74 in) < 260 mm (10.2 in) < 480 mm (18.9 in) without antenna extension Please contact Endress+Hauser for applications with higher nozzle. Threaded connection • Tighten with the hexagonal nut only. • Tool : Hexagonal wrench 60 mm •...
  • Page 29 Antenna protrudes from the nozzle Antenna completely within the nozzle Antenna size 200 mm (8 in) 250 mm (10 in) 173 mm (6.81 in) 236 mm (9.29 in) < 50 mm (1.97 in) < 50 mm (1.97 in) without antenna extension Endress+Hauser...
  • Page 30 173 mm (6.81 in) < 50 mm (1.96 in) 250 mm (10 in) 236 mm (9.29 in) < 50 mm (1.96 in) without antenna extension Installation with hinged flange At hinged flanges, the length of the antenna must be taken into account. Endress+Hauser...
  • Page 31 Micropilot FMR56, FMR57 Installation A0018878 Dismantling the parabolic reflector For installation in a nozzle, the parabolic reflector can be dismantled: Endress+Hauser...
  • Page 32 Installation Micropilot FMR56, FMR57 A0018877 Parabolic reflector 4 bolts; torque: 3 Nm (2,2 lbf ft) Endress+Hauser...
  • Page 33 Using the alignment device it is possible to tilt the antenna axis by up to 15° in all directions. The alignment device is used for the optimum alignment of the radar beam with the bulk solids surface. Product structure: Feature 100 "Process connection", options XCJ, XEJ, XFJ A0016931  10 Micropilot FMR57 with alignment device Endress+Hauser...
  • Page 34 • min. torque: 6 Nm (4.4 lbf ft) • max. torque: 7 Nm (5.2 lbf ft) Make sure to use dry purge air. In general, air purging should only be used as much as necessary, since too much air purging may cause mechanical damage (abrasion). Endress+Hauser...

  • Page 35: Vessels With Heat Insulation

    To provide easier access to the connection compartment or display module, the transmitter housing can be turned: max. 350° 8 mm 8 mm A0013713 Unscrew the securing screw using an open-ended wrench. Rotate the housing in the desired direction. Endress+Hauser...

  • Page 36: Turning The Display Module

    Does the device conform to the measuring point specifications? For example: • Process temperature • Process pressure (refer to the chapter on "Material load curves" of the "Technical Information" document) • Ambient temperature range • Measuring range Are the measuring point identification and labeling correct (visual inspection)? Endress+Hauser...
  • Page 37 Micropilot FMR56, FMR57 Installation Is the device adequately protected from precipitation and direct sunlight? Are the securing screw and securing clamp tightened securely? Endress+Hauser...

  • Page 38: Electrical Connection

    • A normal device cable suffices if only the analog signal is used. • A shielded cable is recommended if using the HART protocol. Observe grounding concept of the plant. • For 4-wire devices: Standard device cable is sufficient for the power line. Endress+Hauser...
  • Page 39 HART communication resistor (≥250 Ω): Observe maximum load (→  51) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (→  51) Cable screen; observe cable specification (→  38) Terminals for 4-20mA HART (passive) Endress+Hauser...
  • Page 40 Electrical connection Micropilot FMR56, FMR57 Overvoltage protection module Terminal for potential equalization line Cable entry Endress+Hauser...
  • Page 41 Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (→  51) Cable screen; observe cable specification (→  38) Terminals for 4-20mA HART (passive) Terminals for switch output (open collector) Terminal for potential equalization line Endress+Hauser...
  • Page 42 Electrical connection Micropilot FMR56, FMR57 Cable entry for 4-20mA HART line Cable entry for switch output line Overvoltage protection module Endress+Hauser...
  • Page 43 Connection current output 2 Connection current output 1 Supply voltage for current output 1 (e.g. RN221N); Observe terminal voltage (→  51) Cable screen; observe cable specification (→  38) HART communication resistor (≥ 250 Ω): Observe maximum load (→  51) Endress+Hauser...
  • Page 44 Terminal for the potential equalization line Cable entry for current output 1 Cable entry for current output 2 This version is also suited for single-channel operation. In this case, current output 1 (terminals 1 and 2) must be used. Endress+Hauser...
  • Page 45 Supply voltage: Observe terminal voltage (→  54), observe cable specification (→  38) Terminal for potential equalization Cable entry for signal line Cable entry for power supply CAUTION To ensure electrical safety: ‣ Do not disconnect the protective connection (7). ‣ Disconnect the supply voltage before disconnecting the protective earth (8). Endress+Hauser...
  • Page 46 (flange or threaded connection) or to the external ground terminal. An easily accessible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/ EN61010). Endress+Hauser...
  • Page 47 Supply voltage: Observe terminal voltage (→  54), observe cable specification (→  38) Terminal for potential equalization Cable entry for signal line Cable entry for power supply CAUTION To ensure electrical safety: ‣ Do not disconnect the protective connection (7). ‣ Disconnect the supply voltage before disconnecting the protective earth (8). Endress+Hauser...
  • Page 48 (flange or threaded connection) or to the external ground terminal. An easily accessible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/ EN61010). Endress+Hauser...
  • Page 49  17 Connection of a relay  18 Connection of a digital input Pull-up resistor Suitable relays (examples): Digital input • Solid-state relay: Phoenix Contact OV-24DC/480AC/5 with mounting rail connector UMK-1 OM-R/AMS • Electromechanical relay: Phoenix Contact PLC- RSC-12DC/21 Endress+Hauser...
  • Page 50 For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector Meaning Signal + not connected Signal - Ground A0011175 Pin assignment of the 7/8" plug connector Meaning Signal - Signal + Screen Not connected A0011176 Endress+Hauser...
  • Page 51 I ≥ 5,5 mA (HART multidrop mode), a voltage of U ≥ 10,4 V is sufficient throughout the entire range of ambient temperatures. For ambient temperatures T ≤ -20 °C (-4 °F) a minimum voltage of 16 V is required for the startup of the device at the MIN error current (3.6 mA). Endress+Hauser...
  • Page 52 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures T ≤ -30 °C (-22 °F) a minimum voltage of 16 V is required for the startup of the device at the MIN error current (3.6 mA). Endress+Hauser...
  • Page 53 Micropilot FMR56, FMR57 Electrical connection Polarity reversal protection Admissible residual ripple < 1 V at f = 0 to 100 Hz Admissible residual ripple < 10 mV at f = 100 to 10000 Hz Endress+Hauser...
  • Page 54 "Power supply; Output" Terminal voltage Maximum load K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 V 500 Ω (50 to 60 Hz), overvoltage category II L: 4-wire 10,4-48VDC; 4-20mA HART 10.4 to 48 V Feature 020 of the product structure Endress+Hauser...
  • Page 55 < 1.5 pF Nominal arrest impulse voltage (⁸⁄₂₀ μs) 10 kA External overvoltage protection HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection. For detailed information please refer to the following documents: • HAW562: TI01012K • HAW569: TI01013K...

  • Page 56: Connecting The Measuring Device

    Push the cable through the cable entry. To ensure tight sealing, do not remove the sealing ring from the cable entry. Strip the cable. Strip the cable ends 10 mm (0.4 in). For stranded cables, also attach wire end ferrules. Firmly tighten the cable glands. Endress+Hauser...
  • Page 57 Rigid conductors or flexible conductors with cable sleeve can directly be inserted and are contacted automatically. To remove cables from the terminal: Press on the groove between the terminals using a flat-tip screwdriver ≤ 3 mm (0.12 inch) while pulling the cables out of the terminals. Endress+Hauser...
  • Page 58 Electrical connection Micropilot FMR56, FMR57 ≤ 3 (0.12) mm (in) A0013661 Endress+Hauser...

  • Page 59: Post-Connection Check

    Overview of the device database files (GSD) Manufacturer ID 17 (0x11) Ident number 0x1559 Profile version 3.02 GSD file Information and files under: • www.endress.com GSD file version • www.profibus.org Set device address A0015686  19 Address switches in terminal compartment Endress+Hauser...
  • Page 60 (factory setting: 126). Set the required address via the operating menu: Setup → Device address A0015903  21 Example of software addressing; switch 8 is in position "ON"; the address is defined in the operating menu (Setup → Device address) Endress+Hauser...

  • Page 61: Commissioning

    Representation of a parameter (here: a parameter with selection list) 3.1 Header containing parameter name and error symbol (if an error is active) 3.2 Selection list;  marks the current parameter value. Input matrix for numbers Input matrix for alphanumeric and special characters Endress+Hauser...
  • Page 62 Reduces the contrast (brighter setting). A0013953 Plus/Enter key combination (press and hold down the keys simultaneously) Increases the contrast (darker setting). A0013954 Minus/Plus/Enter key combination (press and hold down the keys simultaneously) For measured value display A0013955 Enables or disables the keypad lock. Endress+Hauser...

  • Page 63: Operating Menu

    In case of operation via operating tools (e.g. FieldCare), the "Language" parameter is located at "Setup → Advanced Setup → Display" On entering the "Expert" menu, a access code is always requested. If a customer specific access code has not been defined, "0000" has to be entered. Endress+Hauser...

  • Page 64: Unlock The Device

    X X X X X X X 20.50 Main menu 0104-1 Language English Display/operat. Setup Language 0104-1 English à Deutsch Español Français Language 0104-1 à English Deutsch Español Français Hauptmenü 0104-1 Sprache Deutsch Anzeige/Betrieb Setup A0013996  23 Taking the example of the local display Endress+Hauser...

  • Page 65: Configuration Of A Level Measurement

    If, for example, the measuring range covers only an upper part of the tank (E << tank height), it is mandatory to enter the acutal tank height into the "Setup → Advanced Setup → Level → Tank/silo height" parameter. Endress+Hauser...
  • Page 66 12. Setup → Advanced setup →Level → Level unit  Select level unit: %, m, mm, ft, in (Factory setting: %) It is strongly recommended to adjust the maximum filling and draining speed to the actual process. Endress+Hauser...

  • Page 67: User-Specific Applications

    Micropilot FMR56, FMR57 Commissioning User-specific applications For details of setting the parameters of user-specific applications, see separate documentation: BA01048F (Operating Instructions, FMR56/FMR57, HART) For the Expert submenu refer to: GP01014F/00/EN (Description of Device Parameters, FMR5x, HART) Endress+Hauser...
  • Page 68 *71217592* 71217592 www.addresses.endress.com...

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