Endress+Hauser Micropilot FMR56 Brief Operating Instructions
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Endress+Hauser Micropilot FMR56 Brief Operating Instructions

Endress+Hauser Micropilot FMR56 Brief Operating Instructions

Hart free space radar
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KA01102F/00/EN/05.18
71394715
2018-04-12
Products
Brief Operating Instructions
Micropilot FMR56, FMR57
HART
Free space radar
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information about the device can be found in the
Operating Instructions and the other documentation:
Available for all device versions via:
– Internet:
www.endress.com/deviceviewer
– Smart phone/tablet: Endress+Hauser Operations App
Solutions
Services

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Summary of Contents for Endress+Hauser Micropilot FMR56

  • Page 1 Operating Instructions pertaining to the device. Detailed information about the device can be found in the Operating Instructions and the other documentation: Available for all device versions via: – Internet: www.endress.com/deviceviewer – Smart phone/tablet: Endress+Hauser Operations App...
  • Page 2 Micropilot FMR56, FMR57 HART Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...

  • Page 3: Table Of Contents

    Micropilot FMR56, FMR57 HART Table of contents Table of contents Wichtige Hinweise zum Dokument ..........4 Symbols .

  • Page 4: Wichtige Hinweise Zum Dokument

    Wichtige Hinweise zum Dokument Micropilot FMR56, FMR57 HART Wichtige Hinweise zum Dokument Symbols 1.1.1 Safety symbols Symbol Meaning DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in DANGER serious or fatal injury.
  • Page 5 Micropilot FMR56, FMR57 HART Wichtige Hinweise zum Dokument 1.1.4 Symbols for certain types of information Symbol Meaning Symbol Meaning Permitted Preferred Procedures, processes or actions that Procedures, processes or actions that are permitted. are preferred. Forbidden Procedures, processes or actions that Indicates additional information.

  • Page 6: Terms And Abbreviations

    Time of Flight FieldCare Scalable software tool for device configuration and integrated plant asset management solutions DeviceCare Universal configuration software for Endress+Hauser HART, PROFIBUS, FOUNDATION Fieldbus and Ethernet field devices Device Type Manager Device Description for HART communication protocol ε...

  • Page 7: Registered Trademarks

    Registered trademark of the FieldComm Group, Austin, USA Bluetooth® The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks and trade names are those of their respective owners. Apple®...

  • Page 8: Basic Safety Instructions

    The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases: ‣ For special measured materials and cleaning agents, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

  • Page 9: Workplace Safety

    The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Endress+Hauser...
  • Page 10 The measuring system meets the legal requirements of the applicable EAC guidelines. These are listed in the corresponding EAC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the EAC mark. Endress+Hauser...

  • Page 11: Product Description

    Micropilot FMR56, FMR57 HART Product description Product description Product design 3.1.1 Micropilot FMR56 A0016791  1 Design of the Micropilot FMR56 (26 GHz) Electronics housing Horn 80mm/100 mm (3in/4in), PP cladded Flange Mounting bracket Endress+Hauser...

  • Page 12: Incoming Acceptance And Product Identification

    • Do the nameplate data match the ordering information on the delivery note? • Is the DVD with the operating tool present? If required (see nameplate): Are the Safety Instructions (XA) present? If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center. Endress+Hauser...

  • Page 13: Product Identification

    ): All information about the measuring device is displayed. • Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.

  • Page 14: Storage, Transport

    Storage, Transport Micropilot FMR56, FMR57 HART Storage, Transport Storage conditions • Permitted storage temperature: –40 to +80 °C (–40 to +176 °F) • Use the original packaging. Transport product to the measuring point NOTICE Housing or antenna horn may be damaged or break away.

  • Page 15: Installation

    Micropilot FMR56, FMR57 HART Installation Installation Installation conditions 6.1.1 Mounting position • Recommended distance A from wall to outer edge of nozzle: ~ 1/6 of vessel diameter. Nevertheless the device should not be installed closer than 20 cm (7.87 in) to the vessel wall.
  • Page 16 Installation Micropilot FMR56, FMR57 HART 6.1.2 Vessel installations Avoid any installations (limit switches, temperature sensors, braces etc.) inside the signal beam. Take into account the beam angle . A0018946 Endress+Hauser...
  • Page 17 If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves can also be reflected off interfering installations outside the vessel (e.g. metallic pipes (1), ladders (2), grates (3), ...). Therefore, there should be no such interfering installations in the signal beam. Please contact Endress+Hauser for further information. Endress+Hauser...
  • Page 18 Installation Micropilot FMR56, FMR57 HART A0017125 6.1.5 Optimization options • Antenna size The bigger the antenna, the smaller the beam angle α and the fewer interference echoes →  19. • Mapping The measurement can be optimized by means of electronic suppression of interference echoes.
  • Page 19 Micropilot FMR56, FMR57 HART Installation • Metallic screens mounted at a slope They spread the radar signals and can, therefore, reduce interference echoes. • Variable flange seal (FMR56) Using the variable flange seal, the device can be aligned in the direction of the product surface.
  • Page 20 Installation Micropilot FMR56, FMR57 HART Beam diameter W as a function of beam angle α and measuring distance D: FMR56 Antenna size 80 mm (3 in) 100 mm (4 in) Beam angle α 10° 8° Measuring distance (D) Beamwidth diameter (W) 3 m (9.8 ft)

  • Page 21: Measuring Conditions

    (high DC value, flat angle of repose) are met, shorter distances can be achieved. Dielectric constants of important media commonly used in various industries are summarized in the DC manual (CP01076F) and in the Endress+Hauser "DC Values App" (available for Android and iOS). Endress+Hauser...

  • Page 22: Installation In Vessel (Free Space)

    Installation Micropilot FMR56, FMR57 HART 100% A0016916 Device A [mm (in)] C [mm (in)] FMR56 400(15.7) 50 to 150(1.97 to 5.91) FMR57 Installation in vessel (free space) 6.3.1 Horn antenna with slip-on flange (FMR56) Alignment When using the Micropilot with a slip-on flange in explosion-hazardous areas, strictly observe all specifications in the relevant Safety Instructions (XA).
  • Page 23 Micropilot FMR56, FMR57 HART Installation ° ° ° A0019434 Depending on the device version the marking may be a circle or two short parallel lines. Nozzle mounting øD A0016868  5 Nozzle height and diameter for horn antenna with slip-on flange...
  • Page 24 Installation Micropilot FMR56, FMR57 HART 6.3.2 Horn antenna with mounting bracket (FMR56) A0016865  6 Installation of the horn antenna with mounting bracket Align the antenna vertically to the product surface using the mounting bracket. NOTICE The mounting bracket has no conductive connection to the transmitter housing.
  • Page 25 Micropilot FMR56, FMR57 HART Installation ° ° ° A0019434 Depending on the device version the marking may be a circle or two short parallel lines. Nozzle mounting The horn antenna should protrude from the nozzle. If this is not possible for mechanical reasons, larger nozzle heights can be accepted.
  • Page 26 480 mm (18.9 in) Feature 070 of the product structure valid for antennas without antenna extension Please contact Endress+Hauser for applications with higher nozzle. Threaded connection For devices with a threaded connection it may be necessary - depending on the antenna size - to unmount the horn before fastening the device and to mount it again afterwards.
  • Page 27 Micropilot FMR56, FMR57 HART Installation øD A0016827  8 Nozzle mounting of Micropilot FMR57 with parabolic antenna Antenna protrudes from the nozzle Antenna completely within the nozzle Antenna Antenna diameter D Nozzle height H for case 1 Maximum nozzle height H for case FA: Parabol 200mm/8"...
  • Page 28 Installation Micropilot FMR56, FMR57 HART Standard installation øD A0018874 Nozzle Antenna size D 200 mm (8 in) 173 mm (6.81 in) < 50 mm (1.96 in) 250 mm (10 in) 236 mm (9.29 in) < 50 mm (1.96 in) without antenna extension Installation with hinged flange At hinged flanges, the length of the antenna must be taken into account.
  • Page 29 Micropilot FMR56, FMR57 HART Installation A0018878 6.3.5 Alignment device for FMR57 Using the alignment device it is possible to tilt the antenna axis by up to 15° in all directions. The alignment device is used for the optimum alignment of the radar beam with the bulk solids surface.
  • Page 30 Installation Micropilot FMR56, FMR57 HART Align antenna axis: Loosen screws. Align antenna axis (up to. ± 15° in all directions). Tighten screws with 15 Nm (11 lbf ft). 6.3.6 Integrated air purge connection for FMR57 In extremely dusty applications, the integrated air purge connection can prevent clogging of the antenna.

  • Page 31: Container With Heat Insulation

    Micropilot FMR56, FMR57 HART Installation Container with heat insulation A0032207 If process temperatures are high, the device should be included in the usual container insulation system (2) to prevent the electronics from heating as a result of thermal radiation or convection. The insulation should not be higher than the neck of the device (1).

  • Page 32: Turning The Display

    Installation Micropilot FMR56, FMR57 HART Turning the display 6.6.1 Opening cover 3 mm A0021430 Loosen the screw of the securing clamp of the electronics compartment cover using an Allen key (3 mm) and turn the clamp 90 ° counterclockwise. Unscrew cover and check lid gasket, replace if necessary.

  • Page 33: Post-Installation Check

    Micropilot FMR56, FMR57 HART Installation 6.6.3 Closing electronics compartment cover 3 mm 2,5 Nm A0021451 Screw back firmly electronics compartment cover. Turning securing clamp 90 ° clockwise and tighten the clamp with 2.5 Nm using the Allen key (3 mm).

  • Page 34: Electrical Connection

    Electrical connection Micropilot FMR56, FMR57 HART Electrical connection Connection conditions 7.1.1 Terminal assignment Terminal assignment 2-wire: 4-20 mA HART A0036498  11 Terminal assignment 2-wire: 4-20 mA HART Without integrated overvoltage protection With integrated overvoltage protection Connection 4-20 mA HART passive: terminals 1 and 2, without integrated overvoltage protection...
  • Page 35 Micropilot FMR56, FMR57 HART Electrical connection Block diagram 2-wire: 4-20 mA HART A0036499  12 Block diagram 2-wire: 4-20 mA HART Active barrier with power supply (e.g. RN221N); observe terminal voltage HART communication resistor (≥ 250 Ω); observe maximum load Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) Analog display device;...
  • Page 36 Electrical connection Micropilot FMR56, FMR57 HART Terminal assignment 2-wire: 4-20 mA HART, switch output A0036500  13 Terminal assignment 2-wire: 4-20 mA HART, switch output Without integrated overvoltage protection With integrated overvoltage protection Connection 4-20 mA HART passive: terminals 1 and 2, without integrated overvoltage protection...
  • Page 37 Micropilot FMR56, FMR57 HART Electrical connection Block diagram 2-wire: 4-20 mA HART, switch output A0036501  14 Block diagram 2-wire: 4-20 mA HART, switch output Active barrier with power supply (e.g. RN221N); observe terminal voltage HART communication resistor (≥ 250 Ω); observe maximum load Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) Analog display device;...
  • Page 38 Electrical connection Micropilot FMR56, FMR57 HART Terminal assignment 2-wire: 4-20 mA HART, 4-20 mA A0036500  15 Terminal assignment 2-wire: 4-20 mA HART, 4-20 mA Without integrated overvoltage protection With integrated overvoltage protection Connection current output 1, 4-20 mA HART passive: terminals 1 and 2, without integrated...
  • Page 39 Micropilot FMR56, FMR57 HART Electrical connection Block diagram 2-wire: 4-20 mA HART, 4-20 mA A0036502  16 Block diagram 2-wire: 4-20 mA HART, 4-20 mA Active barrier with power supply (e.g. RN221N); observe terminal voltage HART communication resistor (≥ 250 Ω); observe maximum load Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) Analog display device;...
  • Page 40 Electrical connection Micropilot FMR56, FMR57 HART Terminal assignment 4-wire: 4-20 mA HART (10.4 to 48 V A0036516  17 Terminal assignment 4-wire: 4-20 mA HART (10.4 to 48 V Connection 4-20 mA HART (active): terminals 3 and 4 Connection supply voltage: terminals 1 and 2...
  • Page 41 Micropilot FMR56, FMR57 HART Electrical connection Block diagram 4-wire: 4-20 mA HART (10.4 to 48 V A0036526  18 Block diagram 4-wire: 4-20 mA HART (10.4 to 48 V Evaluation unit, e.g. PLC HART communication resistor (≥ 250 Ω); observe maximum load Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) Analog display device;...
  • Page 42 Electrical connection Micropilot FMR56, FMR57 HART Terminal assignment 4-wire: 4-20 mA HART (90 to 253 V A0036519  19 Terminal assignment 4-wire: 4-20 mA HART (90 to 253 V Connection 4-20 mA HART (active): terminals 3 and 4 Connection supply voltage: terminals 1 and 2...
  • Page 43 Micropilot FMR56, FMR57 HART Electrical connection Block diagram 4-wire: 4-20 mA HART (90 to 253 V A0036527  20 Block diagram 4-wire: 4-20 mA HART (90 to 253 V Evaluation unit, e.g. PLC HART communication resistor (≥ 250 Ω); observe maximum load Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) Analog display device;...
  • Page 44 Electrical connection Micropilot FMR56, FMR57 HART 7.1.2 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector Meaning Signal +...
  • Page 45 Micropilot FMR56, FMR57 HART Electrical connection 7.1.3 Supply voltage 2-wire, 4-20mA HART, passive "Power "Approval" Terminal voltage Maximum load R, depending on the supply voltage U at the supply Supply, U at the device unit Output" 3) 4) 5) A: 2-wire;...
  • Page 46 Electrical connection Micropilot FMR56, FMR57 HART "Power "Approval" Terminal Maximum load R, depending on the supply voltage U at the supply Supply, voltage U at unit Output" the device 3) 4) B: 2-wire; • Non-Ex 13 to 35 V R [ ] 4-20 mA •...
  • Page 47 Micropilot FMR56, FMR57 HART Electrical connection Polarity reversal protection Admissible residual ripple at < 1 V f = 0 to 100 Hz Admissible residual ripple at < 10 mV f = 100 to 10000 Hz Endress+Hauser...

  • Page 48: Connecting The Measuring Device

    Capacitance at 1 MHz < 1.5 pF Nominal arrest impulse voltage (8/20 μs) 10 kA External overvoltage protection module HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection. Connecting the measuring device WARNING Risk of explosion! ‣ Observe applicable national standards.
  • Page 49 Micropilot FMR56, FMR57 HART Electrical connection Required tools/accessories: • For devices with a cover lock: Allen key AF3 • Wire stripper • When using stranded cables: One ferrule for every wire to be connected. 7.2.1 Opening connection compartment cover 3 mm...
  • Page 50 Electrical connection Micropilot FMR56, FMR57 HART 7.2.2 Connecting A0036418  21 Dimensions: mm (in) Push the cable through the cable entry . To ensure tight sealing, do not remove the sealing ring from the cable entry. Remove the cable sheath.
  • Page 51 Micropilot FMR56, FMR57 HART Electrical connection 7.2.3 Plug-in spring-force terminals In the case of devices without integrated overvoltage protection, electrical connection is via plug-in spring-force terminals. Rigid conductors or flexible conductors with ferrules can be inserted directly into the terminal without using the lever, and create a contact automatically.

  • Page 52: Post-Connection Check

    Commissioning via SmartBlue (app) Micropilot FMR56, FMR57 HART Turning securing clamp 90 ° counterclockwise and tighten the clamp with 2.5 Nm (1.84 lbf ft) again using the Allen key (3 mm). Post-connection check  Is the device or cable undamaged (visual check)? ...

  • Page 53: Commissioning

    Micropilot FMR56, FMR57 HART Commissioning via SmartBlue (app) A0036790  23 Device with Bluetooth module Electronics housing of the device Nameplate of the Bluetooth module; the ID on this nameplate serves as initial password. All login data (including the password changed by the user) are not stored in the device but in the Bluetooth module.
  • Page 54 Commissioning via SmartBlue (app) Micropilot FMR56, FMR57 HART Select device from displayed livelist (available devices only)  A0029502  26 Livelist Only one point-to-point connection can be established between one sensor and one smartphone or tablet. Perform login  admin A0029503 ...
  • Page 55 Micropilot FMR56, FMR57 HART Commissioning via SmartBlue (app) By wiping from the side, additional information (e.g. main menu) can be dragged into the image  A0029504  28 Main menu Envelope curves can be displayed and recorded Additionally to the envelope curve, the following values are displayed: •...
  • Page 56 Commissioning via SmartBlue (app) Micropilot FMR56, FMR57 HART A0029486  29 Envelope curve display (example) in SmartBlue; Android view Record video Create screenshot Navigation to mapping menu Start / stop video recording Move time on time axis A0029487  30 Envelope curve display (example) in SmartBlue;...

  • Page 57: Commissioning Via Wizard

    If the wizard is cancelled before all necessary parameters have been set, the device may be in an undefined state. A reset to the default settings is recommended in this case. DeviceCare is available for download at www.software-products.endress.com. The download requires a registration in the Endress+Hauser software portal. Endress+Hauser...

  • Page 58: Commissioning (Via Operating Menu)

    Commissioning (via operating menu) Micropilot FMR56, FMR57 HART Commissioning (via operating menu) 10.1 Display and operating module 10.1.1 Display appearance User ABC_ DEFG HIJK LMNO PQRS TUVW A0012635  31 Appearance of the display and operation module for on-site operation Measured value display (1 value max.
  • Page 59 Micropilot FMR56, FMR57 HART Commissioning (via operating menu) 10.1.2 Operating elements Meaning Minus key For menu, submenu Moves the selection bar upwards in a picklist. A0018330 For text and numeric editor In the input mask, moves the selection bar to the left (backwards).
  • Page 60 Commissioning (via operating menu) Micropilot FMR56, FMR57 HART 10.1.3 Opening the context menu Using the context menu, the user can call up the following menus quickly and directly from the operational display: • Setup • Conf. backup disp. • Env.curve •...

  • Page 61: Operating Menu

    Micropilot FMR56, FMR57 HART Commissioning (via operating menu) 10.2 Operating menu Parameter/Submenu Meaning Description Language Defines the operating language of the on-site display. Setup When appropriate values have been assigned toall setup parameters, the measured should be completely configured in a standard application.

  • Page 62: Unlock The Device

    Commissioning (via operating menu) Micropilot FMR56, FMR57 HART 10.3 Unlock the device If the device has been locked, it must be unlocked before the measurement can be configured. For details refer to the Operating Instructions of the device: BA01048F (FMR56/FMR57, HART) 10.4...

  • Page 63: Configuration Of A Level Measurement

    Micropilot FMR56, FMR57 HART Commissioning (via operating menu) 10.5 Configuration of a level measurement 100% A0016934 Setup → Device tag  Enter device tag. Setup → Distance unit  Select distance unit. Setup → Bin type  Select bin type.

  • Page 64: User-Specific Applications

    Commissioning (via operating menu) Micropilot FMR56, FMR57 HART Setup → Full calibration  Enter full distance F (Distance from the 0% to the 100% level). Setup → Level  Indicates the measrued level L. Setup → Distance  Indicates the measured distance from the reference point R to the level L.
  • Page 68 *71394715* 71394715 www.addresses.endress.com...

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