Teledyne PS200 Series Operation & Maintenance Manual
  1. Manuals
  2. Brands
  3. Teledyne Manuals
  4. Measuring Instruments
  5. PS200 Series
  6. Operation & maintenance manual

Teledyne PS200 Series Operation & Maintenance Manual

Portable gas monitor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PS200
PORTABLE GAS MONITOR
64171, Rev. 11
OPERATIONS & MAINTENANCE MANUAL
WARNING: ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR
USING, MAINTAINING, OR SERVICING THIS PRODUCT MUST READ
THIS ENTIRE MANUAL CAREFULLY. FAILURE TO USE THIS
EQUIPMENT PROPERLY COULD RESULT IN SERIOUS INJURY OR
DEATH.
64171, Rev. 11/December 2019

Advertisement

Table of Contents
loading

Related Manuals for Teledyne PS200 Series

Summary of Contents for Teledyne PS200 Series

  • Page 1 PS200 PORTABLE GAS MONITOR 64171, Rev. 11 OPERATIONS & MAINTENANCE MANUAL WARNING: ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR USING, MAINTAINING, OR SERVICING THIS PRODUCT MUST READ THIS ENTIRE MANUAL CAREFULLY. FAILURE TO USE THIS EQUIPMENT PROPERLY COULD RESULT IN SERIOUS INJURY OR DEATH.
  • Page 2 OPERATIONS & MAINTENANCE MANUAL REVISION HISTORY Rev. Revision Date Reason May 2019 Reformatted and revised entire manual. December 2019 Updated manual with Teledyne brand & logo throughout. Copyright © Teledyne Gas Measurement Instruments Ltd, December 2019 64171, Rev. 11/December 2019...
  • Page 3 LEGAL STATEMENT Teledyne, the Teledyne Logo, Gas Measurement Instruments, GMI, and PS200 are registered and/or unregistered marks of Teledyne Gas Measurement Instruments Ltd, also referred to as “the Company.” All rights reserved. No part of this documentation may be reproduced in any form or by any means or used to make any derivative work (such as translation, transformation, or adaptation) without written permission from the Company.
  • Page 4 PS200 PORTABLE GAS MONITOR SPECIAL CONDITIONS OF USE SPECIAL CONDITIONS OF USE The monitor is designed for use in harsh environments. The monitor is sealed to IP67 and, if not subjected to misuse or malicious damage, will provide many years of reliable service. The monitor may contain electrochemical sensors.

  • Page 5: Table Of Contents

    PS200 PORTABLE GAS MONITOR TABLE OF CONTENTS TABLE OF CONTENTS Sect. # Section Title Page # ABOUT THIS GUIDE ....................1-1 1.1. Guide Conventions......................1-1 1.2. Certifications and Approvals..................1-2 1.3. General Safety Information ................... 1-4 1.4. Additional Safety Details - CSA ONLY ................
  • Page 6 PS200 PORTABLE GAS MONITOR TABLE OF CONTENTS Sect. # Section Title Page # 6.4. Quick/Full Bump Test.....................6-3 6.5. Confirm Alarms ......................6-4 RECHARGING THE BATTERIES .................7-1 7.1. General..........................7-1 7.2. Recharge Monitor Using the Charging / Comms Clip............7-1 OPERATOR MAINTENANCE ..................8-1 8.1. Cleaning ........................8-1 8.2.
  • Page 7 PS200 PORTABLE GAS MONITOR LIST OF FIGURES LIST OF FIGURES Fig. # Figure Title Page # PS200 Portable Gas Detector..................2-1 Display Example (4-Gas) ....................2-2 Display Examples......................2-2 OK Display Example (4-Gas) ..................2-2 Function Buttons ......................3-1 Quick Configuration Display..................
  • Page 8 PS200 PORTABLE GAS MONITOR LIST OF FIGURES Fig. # Figure Title Page # 5-12 Calibration Required......................5-5 BUMP TEST Confirmation Screen ................6-1 Apply Gas Screen (4-Gas Model)..................6-2 Regulator Valve Choice ....................6-2 Bump Test Kit ........................6-3 Confirm Alarms ......................6-4 Bump Test Pass......................6-4 Confirm Alarms - Fail .....................6-4 Bump Test Fail - Switch Monitor...
  • Page 9 PS200 PORTABLE GAS MONITOR LIST OF TABLES LIST OF TABLES Table # Table Title Page # Certifications and Approvals..................1-2 10-1 Supplied Accessories ....................10-1 10-2 Optional Accessories....................10-1 10-3 Charging Accessories ....................10-1 10-4 Manual Bump & Field Calibration Kit ................
  • Page 10 PS200 PORTABLE GAS MONITOR LIST OF TABLES This page is intentionally left blank. 64171, Rev. 11/December 2019...

  • Page 11: About This Guide

    PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE 1. ABOUT THIS GUIDE This guide instructs gas detection personnel on the features and usage of the PS200 Portable Gas Monitor (or “the monitor”), including information on operation, configuration, maintenance, specifi- cations and troubleshooting. This user guide assumes the reader has a basic knowledge of gas detection procedures.

  • Page 12: Certifications And Approvals

    PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE 1.2. Certifications and Approvals The monitor has the following approvals available: Table 1-1: Certifications and Approvals Mark II 2G Ex ia d IIC T4 Gb (Ta = -20ºC to +50ºC) ATEX IECEx Ex ia d IIC T4 Gb (Ta = -20ºC to +50ºC) or II 1G Ex ia IIC T4 Ga (Ta = -20ºC to +50ºC) ATEX Ex ia IIC T4 Ga (Ta = -20ºC to +50ºC)
  • Page 13 PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE Table 1-1: Certifications and Approvals Mark TP TC 012/2011 TP TC 020/2 1.2.1. LABEL Always refer to the rear label for the actual certification of your monitor (see Figure 1-1: Identifica- tion Label). Figure 1-1: Identification Label The label also lists the monitor’s serial number, e.g.

  • Page 14: General Safety Information

    PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE 1.3. General Safety Information WARNING: ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR USING OR TESTING THIS PRODUCT MUST READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL. THE PRODUCT WILL PERFORM AS DESIGNED ONLY IF USED AND TESTED IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS.
  • Page 15 PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE ATTENTION: TOUT LECTURE DÈPASSANT RAPIDEMENT LE MAXIMUM DE L’ÊCHELLE ET SUIVIE PAR UNE DIMINUTION OU UNE LECTURE ERRONÉE, INDIQUE UNE CONCETRATION DE GAZ SUPÉRIEURE À LA VALEUR MAXIMALE DE CETTE ÉCHELLE. CETTE LECTURE N’EST PASSIGNIFICATIVE.
  • Page 16 PS200 PORTABLE GAS MONITOR ABOUT THIS GUIDE This page is intentionally left blank. 64171, Rev. 11/December 2019...

  • Page 17: Introduction

    PS200 PORTABLE GAS MONITOR INTRODUCTION 2. INTRODUCTION 2.1. General Description The PS200 Portable Gas Monitor series combines quality, ruggedness and advanced technology in a user friendly, portable gas detector. It is compact, lightweight, water resistant, extremely robust, and is suitably certified to recognized International Standards. The monitor is suitable for wide range of personal monitoring and confined space applications.
  • Page 18 PS200 PORTABLE GAS MONITOR INTRODUCTION • Hydrogen Sulphide (H All gases being monitored are displayed. A 4-gas monitor display is illustrated in Figure 2-2: Dis- play Example (4-Gas). Figure 2-2: Display Example (4-Gas) NOTE: Character size increases if fewer sensors are configured, as illustrated in Figure 2-3: Display Examples.

  • Page 19: Features

    PS200 PORTABLE GAS MONITOR INTRODUCTION 2.2. Features • Compact, lightweight and robust. • Measurement and display of up to 4 gases. • Simple 2 button operation. • Audible, visual (hi-viz) flashing LED’s and vibrating alarms. • Audible and visual confidence signal (configurable), confirming monitor operation to the user. •...
  • Page 20 PS200 PORTABLE GAS MONITOR INTRODUCTION This page is intentionally left blank. 64171, Rev. 11/December 2019...

  • Page 21: Operation

    PS200 PORTABLE GAS MONITOR OPERATION 3. OPERATION Figure 3-1: Function Buttons 3.1. Operating Procedure CAUTION: The monitor can be supplied with a flammable gas sensor. This sensor is designed for use in concentrations of gas not exceeding the Lower Explosive Limit (LEL). Exposing the sensor to concentrations of flammable gas above the LEL will not damage the sensor due to an inbuilt feature.

  • Page 22: Quick Configuration Display

    PS200 PORTABLE GAS MONITOR OPERATION • The oxygen sensor (if installed) operates correctly. The sensor responds to the user breathing on the front of the monitor by displaying a value below 20.9%. Additional: • Perform regular leak checks on pumped instruments by placing your thumb over the sample inlet nozzle and ensuring the monitor displays FLOW FAULT.
  • Page 23 PS200 PORTABLE GAS MONITOR OPERATION Figure 3-3: Flash Screen 3.3.1. MONITOR IDENTIFICATION During warm-up, the LCD identifies the serial number, software version, battery status, and calibra- tion gas information, as illustrated in Figure 3-4: Monitor Identification Display. Figure 3-4: Monitor Identification Display 3.3.2.
  • Page 24 PS200 PORTABLE GAS MONITOR OPERATION Figure 3-6: Date and Time 3.3.1. BUMP DUE DATE (OPTION) This configurable option is disabled by default but can be configured to: Figure 3-7: Bump Due Date; • indicate briefly that bump test is due, as illustrated in •...
  • Page 25 PS200 PORTABLE GAS MONITOR OPERATION 3.3.2. CALIBRATION DUE DATE Figure 3-9: Calibration Due Date) is configurable, The calibration due date feature (shown in including the factory-set option to display the number of days remaining until the next calibration is due. Figure 3-9: Calibration Due Date Refer to if calibration due date has expired.
  • Page 26 PS200 PORTABLE GAS MONITOR OPERATION Figure 3-11: Cal Gas Selection Figure 3-11: Cal Gas Selection), the original gas used to cali- When this option is displayed (see brate the monitor is identified between two arrowheads. NOTE: The calibration certificate also identifies the calibration gas type used. To select a different gas: 1.

  • Page 27: Switch The Display Backlight On/Off

    PS200 PORTABLE GAS MONITOR OPERATION Figure 3-13: 4-Gas Normal Operating Display 3.4. Switch the Display Backlight On/Off The display backlight can be manually switched ON when working in poor lighting conditions. Press the R button once to switch ON. After 20 seconds it will automatically switch OFF. 3.5.

  • Page 28: Manual Datalog

    PS200 PORTABLE GAS MONITOR OPERATION 6. MAX/MIN readings can be reset by pressing and holding the R button for 2 seconds when either of the MAX/MIN screens are displayed. After resetting, the monitor will return to the normal operating screen. MAX/MIN/STEL/LTEL will be automatically reset during warmup, if the monitor is configured for multi users.

  • Page 29: Sample Line Connection And Use

    PS200 PORTABLE GAS MONITOR OPERATION 3.8. Sample Line Connection and Use The monitor has an internal pump for remote sensing. Connect the sample line tubing to the sam- ple line connector, as shown in Figure 3-16: Sample Line Connection. The pump is OFF after start-up.

  • Page 30: Switch The Monitor Off

    PS200 PORTABLE GAS MONITOR OPERATION Figure 3-18: Self Test The current username, if configured, will appear at the top of the display. 3.10. Switch the monitor OFF Press and hold both the L and R buttons to switch the monitor OFF. The monitor display starts a countdown from 3 to OFF, as shown in Figure 3-19: Switch OFF).

  • Page 31: Alarms

    PS200 PORTABLE GAS MONITOR ALARMS 4. ALARMS 4.1. Gas Alarms When an alarm set-point has been reached, the audible, visual, and vibrating alarms will activate to alert the users. All gas alarms are configurable to meet the specific needs of users and only oper- ate once the monitor warm-up is complete.

  • Page 32: Acknowledge Gas Alarms

    PS200 PORTABLE GAS MONITOR ALARMS Figure 4-2: LEL HIHI Alarm 4.2. Acknowledge Gas Alarms After the gas readings have returned to a safe level, press and hold the R button to clear all alarms. 4.3. Mute Alarms If configured, muting the alarm will silence the audible alarm for 60 seconds, as follows: •...
  • Page 33 PS200 PORTABLE GAS MONITOR ALARMS Figure 4-3: Over Range Alarm 4.4.1. 10 SECOND SWITCH OFF The monitor must be returned to clean air. NOTE: To avoid accidental switch-off in this dangerous state, the off cycle is increased to 10 seconds. Switch OFF by pressing and holding both buttons.
  • Page 34 PS200 PORTABLE GAS MONITOR ALARMS This page is intentionally left blank. 64171, Rev. 11/December 2019...

  • Page 35: Warnings & Faults

    PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS 5. WARNINGS & FAULTS 5.1. Low Battery LOW BATTERY flashes when approximately 30 minutes of run time remains, as shown in Figure 5-1: LOW BATTERY Warning. The display turns red, the audible alarm sounds once every two seconds, and the red LED’s flash.
  • Page 36 PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS Figure 5-3: LEL ZERO Fail To acknowledge this fault, press the R button once. This will clear the audible/visual alarms. The wrench symbol will remain on and ZERO FAULT is displayed as shown in Figure 5-4: LEL ZERO FAULT.

  • Page 37: Sensor Faults

    PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS 5.3.2. ZERO FAULT – DURING OPERATION If ZERO FAULT is displayed during instrument operation, then: • Leave the monitor ON for 30-60 minutes • Switch OFF then ON • If ZERO FAULT persists, recalibrate the monitor •...

  • Page 38: Memory Fault

    PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS Check sample line, filter, or probe for blockage. Clear blockage, then restart pump by pressing and holding the R button. Figure 5-8: FLOW FAULT 5.6. Memory Fault During warm-up, if the ‘MEMORY FAULT’ screen is displayed, as illustrated in Figure 5-9: Memory Fault, the monitor has detected a memory fault.
  • Page 39 PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS Alternately, press the R button once to acknowledge the warning, cancel the audible/visual alarm and continue. Every 30 seconds, a CAL EXPIRED warning, will flash as shown in Figure 5-11: CAL EXPIRED. Figure 5-11: CAL EXPIRED If calibration is overdue, a configurable option only allows the user to switch the monitor off, as shown in Figure 5-12: Calibration...
  • Page 40 PS200 PORTABLE GAS MONITOR WARNINGS & FAULTS This page is intentionally left blank. 64171, Rev. 11/December 2019...

  • Page 41: Manual Bump Test Options

    PS200 PORTABLE GAS MONITOR MANUAL BUMP TEST OPTIONS 6. MANUAL BUMP TEST OPTIONS 6.1. Bump Testing A bump test verifies sensor response and alarm operation by exposing the monitor to a known con- centration of gas. The monitor has 2 manual bump test options: •...

  • Page 42: Applying Test Gas

    PS200 PORTABLE GAS MONITOR MANUAL BUMP TEST OPTIONS Figure 6-2: Apply Gas Screen (4-Gas Model) 6.1.1. PUMPED INSTRUMENTS - REGULATOR SELECTION If the monitor has a pump enabled, the user is asked if the pump will be used during the bump test, as illustrated in Figure 6-3: Regulator Valve Choice.

  • Page 43: Quick/Full Bump Test

    PS200 PORTABLE GAS MONITOR MANUAL BUMP TEST OPTIONS Figure 6-4: Bump Test Kit 6.3. Quick/Full Bump Test Operation now depends on whether QUICK or FULL bump is configured. 6.3.1. QUICK BUMP TEST As the alarm threshold for each range is exceeded, the audible/visual/vibration alarms will activate and a symbol will appear, otherwise a symbol will be displayed.
  • Page 44 PS200 PORTABLE GAS MONITOR MANUAL BUMP TEST OPTIONS 6.4.1. BUMP TEST – PASS After selecting YES, BUMP TEST PASS is displayed, as shown in Figure 6-6: Bump Test Pass. Figure 6-6: Bump Test Pass The bump test result including date and time is automatically datalogged. When the gas readings fall below their alarm set-points, or after 60 seconds, the bump test is com- plete, and the monitor will automatically return to normal operation.

  • Page 45: Recharging The Batteries

    PS200 PORTABLE GAS MONITOR RECHARGING THE BATTERIES 7. RECHARGING THE BATTERIES 7.1. General Use only approved chargers to recharge monitor. WARNING: CHARGING IS ONLY PERMITTED IN A NON-HAZARDOUS AREA. CAUTION: Switch the monitor off when charging. The battery should be recharged when: •...
  • Page 46 PS200 PORTABLE GAS MONITOR RECHARGING THE BATTERIES Charging/Comms Clip Mini-USB to USB Cable Figure 7-2: Connect Cable to Charging / Comms Clip 3. Connect the other end of the charging cable to the USB Power adapter (or suitable USB socket). Figure 7-3: Connect Cable to USB Power Adapter 4.

  • Page 47: Operator Maintenance

    PS200 PORTABLE GAS MONITOR OPERATOR MAINTENANCE 8. OPERATOR MAINTENANCE 8.1. Cleaning CAUTION: Do not use polishes that contain silicon or solvent to clean the monitor as these may damage any flammable gas sensor fitted. Do not use abrasive chemicals or strong, volatile chemical solutions as these could damage the casing.
  • Page 48 PS200 PORTABLE GAS MONITOR OPERATOR MAINTENANCE NOTE: Ensure that the locating pegs in the monitor filter recess align with the mating pin-holes in the hydrophobic filter. • Place the filter cover over the filter recess and slide it towards the display until the locating lugs engage in the locating slots.

  • Page 49: Calibration

    PS200 PORTABLE GAS MONITOR CALIBRATION 9. CALIBRATION 9.1. General Description The monitor has been calibrated for particular gases. Where any doubt exists, return the monitor to an authorized distributor for calibration. WARNING: ONLY AUTHORIZED PERSONNEL MAY CALIBRATE THE MONITOR. Various calibration options are available: 1.

  • Page 50: Quick Calibration

    PS200 PORTABLE GAS MONITOR CALIBRATION 9.2. Quick Calibration This feature, if enabled, allows calibration without using the monitor’s set-up menu and passcodes. Quick Calibration uses predefined calibration gas cylinder values saved in the monitor. The default values are: • 50% LEL •...
  • Page 51 PS200 PORTABLE GAS MONITOR CALIBRATION NOTE: The test gas must match the predefined cylinder values stored in the monitor. 5. Once gas is applied, press and hold the R button to start the calibration. The 60 second count- down will commence (refer to Figure 9-4: APPLY GAS Screen).

  • Page 52: Calibration Validity

    PS200 PORTABLE GAS MONITOR CALIBRATION A. UPDATE: The monitor saves the calibration data in the memory and automatically updates the cali- bration due date based on the option stored in the monitor set-up menu. B. SAVE ONLY: The monitor saves the calibration data in the memory but does not update the calibration due date.

  • Page 53: Accessories

    PS200 PORTABLE GAS MONITOR ACCESSORIES* 10. ACCESSORIES* Part Number Description 64136 3.0 meters (9’-9”) PVC Sample Line Tubing & Connector - Pumped monitors Only 64172 Quick Operating Instructions 64247 Power Adapter (c/w USB/mini-USB Cable) 64260 Charging/Comms Clip (mini-USB) 64171 Operation & Maintenance Manual (PDF) 64191 Quick Start Guide (PDF) Part Number...
  • Page 54 PS200 PORTABLE GAS MONITOR ACCESSORIES* This page is intentionally left blank. 10-2 64171, Rev. 11/December 2019...

  • Page 55: Operating Parameters & Sensor Types

    PS200 PORTABLE GAS MONITOR OPERATING PARAMETERS & SENSOR TYPES A. OPERATING PARAMETERS & SENSOR TYPES A.1. Typical Operating Parameters Range Resolution Response Time 0 to 100% 10 secs. (IEC 60079-26-1) Oxygen (O 0 to 25% 0.1% 12 secs. (BSEN 50104) Carbon Monoxide (CO) 0 to 1000 ppm 1 ppm...

  • Page 56: Lel Sensor Types

    PS200 PORTABLE GAS MONITOR OPERATING PARAMETERS & SENSOR TYPES A.2. LEL Sensor Types There are several LEL sensor types available for the monitor. The following table shows the bene- fits of each sensor and the combustible gases it will detect: Certification LEL Sensor Benefit...

  • Page 57: Technical Support

    TECHNICAL SUPPORT B. TECHNICAL SUPPORT This Teledyne Gas Measurement Instruments product is designed to provide you with reliable trou- ble-free service. Contact your regional Technical Support if you have technical questions, need support, or if you need to return a product. Details can be found at: www.teledynegasandflamedetection.com...
  • Page 58 PS200 PORTABLE GAS MONITOR TECHNICAL SUPPORT Teledyne Gas Measurement Instruments Ltd. Inchinnan Business Park Renfrew Scotland, UK PA4 9RG Phone: +44 (0) 141 812 3211 www.teledynegasandflamedetection.com 64171, Rev. 11/December 2019...

Table of Contents