Page 1 T200U-NOy addendum, PN 07303 T200UP Photolytic Analyzer T200UP addendum, PN 07450 Model T201 Analyzer T201 addendum, PN 07271 Model T265 Analyzer T265 addendum, PN 07337 © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9970 CARROLL CANYON ROAD SAN DIEGO, CA 92131-1106 Toll-free Phone: 800-324-5190...
Page 3 OTICE OF OPYRIGHT © 2010-2015 Teledyne Advanced Pollution Instrumentation. All rights reserved. RADEMARKS All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.
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Page 5: Safety Messages
GENERAL SAFETY HAZARD The T200 Analyzer should only be used for the purpose and in the manner described in this manual. If you use the T200 in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.
Page 6 CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d‟éviter des blessures corporelles ou d‟endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d‟alerte de sécurité;...
Page 7: Warranty
PRODUCT RETURN All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
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Page 9: Conventions Used In This Manual
Pertinent information associated with the proper care, operation or maintenance Note of the analyzer or its parts. REVISION HISTORY This section provides information regarding changes to this manual. T200 User Manual, PN 06858 Date Change Summary 2015 August 4 7057...
Page 10: Table Of Contents
5.3. SETUP DAS: Internal Data Acquisition System ..................82 5.4. SETUP RNGE: Analog Output Reporting Range Configuration ...............82 5.4.1. T200 Physical Ranges ...........................82 5.4.2. T200 Analog Output Reporting Ranges ....................82 5.4.3. SETUP  RNGE  MODE ........................84 5.5. SETUP  PASS: Password Protection ......................93 5.6.
Page 11 9.1.3. Data Recording Devices ........................181 9.1.4. NO Conversion Efficiency (CE) ......................181 9.2. Manual Calibration Checks and Calibration of the T200 Analyzer in its Base Configuration .....181 9.2.1. Setup for Basic Calibration Checks and Calibration ................182 9.2.2. Performing a Basic Manual Calibration Check ..................183 9.2.3.
Page 12 Teledyne API – T200 NO/NO Table of Contents Analyzer Operation Manual 9.3.4. Performing a Manual Calibration Check with the Internal Span Gas Generator .........189 9.3.5. Performing a Manual Calibration with the Internal Span Gas Generator ..........190 9.4. Manual Calibration and Cal Checks with the Valve Options Installed ............193 9.4.1.
Page 13 12.9. Frequently Asked Questions ........................280 12.10. Technical Assistance ..........................282 13. PRINCIPLES OF OPERATION ..................283 13.1. Measurement Principle ..........................283 13.1.1. Chemiluminescence Creation in the T200 Reaction Cell ..............283 13.1.2. Chemiluminescence Detection in the T200 Reaction Cell ..............285 13.1.3. NO and NO Determination ......................286...
Page 14 Figure 8-1: Remote Access by Modem ......................173 Figure 9-1: Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ a Gas Dilution Calibrator............................182 Figure 9-2: Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ Bottled Gas ..182 Figure 9-3: Pneumatic Connections for T200 Precision Calibration when IZS Generator Present .....186...
Page 15 Typical Set Up of Status Output Test ..................253 Figure 12-6: Pressure / Flow Sensor Assembly .....................255 Figure 12-7: Setup for determining NO  NO Efficiency – T200 Base Configuration .........259 Figure 12-8: Pre-Amplifier Board Layout ......................275 Figure 12-9: T200 Sensor Assembly ......................277 Figure 12-10: Relay PCA with AC Relay Retainer In Place ................279...
Page 16 Analog Output Test Function - Nominal Values Voltage Outputs ..........251 Table 12-10: Status Outputs Check ........................253 Table 12-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions ......254 Table 13-1: List of Interferents ........................290 Table 13-2: T200 Valve Cycle Phases ......................293 Table 13-3: T200 Gas Flow Rates ........................295...
Page 17: Introduction
1.1. FEATURES Some of the other exceptional features of your T200 Nitrogen Oxides Analyzer are:  Ranges, 0-50 ppb to 0-20 ppm, user selectable ...
Page 18: Support Documentation
Fundamentals of ESD (Electro-Static Discharge), part number 04786 1.3. OPTIONS The options available for your analyzer are presented in Table 1-1. To order these options or to learn more about them, please contact the Sales Department of Teledyne Advanced Pollution Instrumentation at: TOLL-FREE:...
Page 19 Cannot be used with rack mount slides. CAUTION – GENERAL SAFETY HAZARD THE T200 ANALYZER WEIGHS ABOUT 18 KG (40 POUNDS). TO AVOID PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY THE ANALYZER. DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.
Page 20 Teledyne API – T200 NO/NO Introduction Analyzer Operation Manual Option Option Description/Notes Reference Number minute, calibration performed at a tube temperature of 50°C. Communication Cables For remote serial, network and Internet communication with the analyzer. Type Description Shielded, straight-through DB-9F to DB-25M cable, about RS-232 1.8 m long.
Page 21: Specifications, Approvals, & Compliance
SPECIFICATIONS, APPROVALS, & COMPLIANCE This section presents specifications for the T200, Agency approvals, EPA designation, and CE mark and safety compliance. 2.1. SPECIFICATIONS Table 2-1 presents the instrument‟s parameters and the specifications that each meets. Table 2-1: T200 Basic Unit Specifications...
Page 22: Epa Reference Designation
As defined by the US EPA. Defined as twice the zero noise level by the US EPA. 2.2. EPA REFERENCE DESIGNATION Teledyne API‟s T200 nitrogen oxides analyzer is designated as an automated reference method (Number RFNA-1194-099) for NO measurement, as defined in 40 CFR Part 53, when operated under the following conditions: ...
Page 23: Approvals And Certifications
Teledyne API – T200 NO/NO Analyzer Operation Manual Specifications, Approvals, & Compliance Under the designation, the T200 analyzer may be operated with or without the following:  Rack mount with or without slides option  Rack mount for external pump option ...
Page 24: Other Type Certifications
Teledyne API – T200 NO/NO Specifications, Approvals, & Compliance Analyzer Operation Manual 2.3.3. OTHER TYPE CERTIFICATIONS MCERTS: Sira MC 050068/05 EN 14211 – Ambient Air Measurement for NO EN 15267 – Air Quality – Ambient Air Automated Measuring Systems For additional certifications, please contact Technical Support:...
Page 25: Getting Started
CAUTION ENERAL AFETY AZARD To avoid personal injury, always use two persons to lift and carry the T200. COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use Electro-Static Discharge (ESD) protection when working with electronic assemblies will void the instrument warranty.
Page 26: Ventilation Clearance
Analyzer Operation Manual Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory.
Page 27: Instrument Layout
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.2. INSTRUMENT LAYOUT Instrument layout shows front and rear panels and internal chassis. 3.2.1. FRONT PANEL Figure 3-1 shows the analyzer‟s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-2.
Page 28: Figure 3-2: Display Screen And Touch Control
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Figure 3-2: Display Screen and Touch Control The front panel interface shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above. The LEDs on the display screen indicate the Sample, Calibration and Fault states;...
Page 29 Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started Table 3-2: Display Screen and Touch Control Description Field Description/Function Status LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
Page 30: Figure 3-3: Display/Touch Control Screen Mapped To Menu Charts
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts Note The menu charts in this manual contain condensed representations of the analyzer’s display during the various operations being described. These menu charts are not intended to be exact visual representations of the actual display.
Page 31: Rear Panel
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.2.2. REAR PANEL Rear Panel Layout – Base Unit Figure 3-4: Table 3-3 provides a description of each component on the rear panel. 06858E DCN7057...
Page 32 Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Table 3-3: Rear Panel Description Component Function Pulls ambient air into chassis through side vents and exhausts through rear. cooling fan Connector for three-prong cord to apply AC power to the analyzer.
Page 33: Internal Chassis Layout
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.2.3. INTERNAL CHASSIS LAYOUT Figure 3-5 and Figure 3-6 show internal chassis configurations with different options. Internal Layout – Top View with IZS Option Figure 3-5: 06858E DCN7057...
Page 34: Figure 3-6: Internal Layout - Top View Showing Other Options
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Figure 3-6: Internal Layout - Top View Showing Other Options 06858E DCN7057...
Page 35: Connections And Setup
Do not operate with cover off. CAUTION ENERAL AFETY AZARD To avoid damage to your analyzer, ensure that the AC power voltage matches the voltage indicated on the analyzer’s model/specs label (Figure 3-4) before plugging the T200 into line power. 06858E DCN7057...
Page 36: Figure 3-7: Analog In Connector
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual 3.3.1.2. CONNECTING ANALOG INPUTS (OPTION) The Analog In connector is used for connecting external voltage signals from other instrumentation (such as meteorological instruments) and for logging these signals in the analyzer‟s internal DAS.
Page 37: Figure 3-8: Analog Output Connector
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started ANALOG OUT Figure 3-8: Analog Output Connector Table 3-5: Analog Output Pin Assignments STANDARD CURRENT ANALOG OUTPUT SIGNAL VOLTAGE OUTPUT LOOP OPTION V Out I Out + Concentration Ground I Out -...
Page 38: Figure 3-9: Current Loop Option Installed On The Motherboard
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Figure 3-9: Current Loop Option Installed on the Motherboard ONVERTING URRENT NALOG UTPUTS TO TANDARD OLTAGE UTPUTS To convert an output configured for current loop operation to the standard 0 to 5 VDC output operation: 1.
Page 39: Figure 3-10: Status Output Connector
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.3.1.5. CONNECTING THE STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors that sink up to 50 mA of DC current. These outputs can be used to interface with devices that accept logic-level digital inputs, such as Programmable Logic Controllers (PLCs).
Page 40: Figure 3-11: Energizing The T200 Control Inputs
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual 3.3.1.6. CONNECTING THE CONTROL INPUTS Three digital control inputs, through the rear panel CONTROL IN connector, can be used to remotely activate the zero and span calibration modes (see Section 9.1.2.4).
Page 41: Figure 3-12: Concentration Alarm Relay
CLR menu button or going through the serial port. In instruments that sample more than one gas type, there could be more than one gas type triggering the Concentration 1 Alarm (“Alarm 2” Relay). For example, the T200 instrument can monitor both NO & NO gas.
Page 42 Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Alarm 1 = 20 PPM Alarm 2 = 100 PPM Alarm 1 will both be associated with the “Alarm 2” In this example, NO Alarm 1 & NO relay on the rear panel, allowing multiple alarm levels for individual gases.
Page 43 MPACT ON EADINGS OR Cables that appear to be compatible because of matching connectors may incorporate internal wiring that makes the link inoperable. Check cables acquired from sources other than Teledyne API for pin assignments (Figure 3-13) before using. 06858E DCN7057...
Page 44: Figure 3-13 Rear Panel Connector Pin-Outs For Rs-232 Mode
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Figure 3-13 Rear Panel Connector Pin-Outs for RS-232 Mode The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12 (Figure 3-14).
Page 45: Figure 3-14: Default Pin Assignments For Cpu Com Port Connector (Rs-232)
Figure 3-14: Default Pin Assignments for CPU COM Port Connector (RS-232). Teledyne API offers two mating cables, one of which should be applicable for your use.  P/N WR000077, a DB-9 female to DB-9 female cable, 6 feet long. Allows connection of the serial ports of most personal computers.
Page 46 Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual RS-232 (COM1): RS-232 (fixed) DB-9 male connector  Baud rate: 115200 bits per second (baud)  Data Bits: 8 data bits with 1 stop bit  Parity: None COM2: RS-232 (configurable to RS 485), DB-9 female connector ...
Page 47: Figure 3-15: Jumper And Cables For Multidrop Mode
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started Figure 3-15: Jumper and Cables for Multidrop Mode (Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21  22 of JP2 on the Multidrop/LVDS PCA in the instrument that was previously the last instrument in the chain.)
Page 48: Figure 3-16: Rs-232-Multidrop Pca Host/Analyzer Interconnect Diagram
The (communication) Host instrument can address only one instrument at a time, each by its unique ID (see step 7 above). Teledyne API recommends setting up the first link, between the Host and the Note first analyzer, and testing it before setting up the rest of the chain.
Page 49: Pneumatic Connections
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started RS-485 (O PTION ONNECTION As delivered from the factory, COM2 is configured for RS-232 communications. This port can be reconfigured for operation as a non-isolated, half-duplex RS-485 port. Using COM2 for RS-485 communication will disable the USB port. To reconfigure this port for RS-485 communication, please contact the factory.
Page 50 Zero air and span gases must be supplied at twice the instrument’s specified Note gas flow rate. Therefore, the T200 zero and span gases should be supplied to their respective inlets in excess of 1000 cc3/min (500 cc3/min x 2).
Page 51 Calibration gas is specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired reporting range. To measure NO with the T200, it is recommended that the span gas have an NO concentration equal to 80% of the measurement range for your application.
Page 52: Figure 3-17: Gas Line Connections From Calibrator - Basic T200 Configuration
Source of VENT here if input SAMPLE GAS Removed during is pressurized calibration MODEL T700 Gas Dilution Calibrator SAMPLE MODEL 701 EXHAUST Zero Gas Chassis Generator PUMP Gas Line Connections from Calibrator – Basic T200 Configuration Figure 3-17: 06858E DCN7057...
Page 53: Figure 3-18: Gas Line Connections From Bottled Span Gas - Basic T200 Configuration
In applications where the sample gas is received from a pressurized manifold and the analyzer is not equipped with one of the T200’s pressurized span options, a vent must be placed on the sample gas line. This vent line must be: ...
Page 54 PTFE tubing; minimum OD ¼”  maximum of 10 meters long  vented outside the T200 analyzer’s enclosure Once the appropriate pneumatic connections have been made, check all Note pneumatic fittings for leaks using the procedures defined in Sections 11.3.12 (or 11.3.12.2 for detailed check if leak suspected).
Page 55: Figure 3-19: Pneumatics, Basic Configuration
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started NEUMATIC AYOUT FOR ASIC ONFIGURATION NO/NO VALVE FLOW PRESSURE SAMPLE SENSOR PCA GAS INLET SAMPLE VACUUM PRESSURE PRESSURE SENSOR SENSOR FLOW SENSOR Converter EXHAUST GAS OUTLET AUTOZERO VALVE Cleanser GENERATOR Orifice Dia.
Page 56: Figure 3-20: Rear Panel Layout With Z/S Valve Options (Opt 50A)
SPAN1 ZERO AIR MODEL 701 Zero Gas Generator Figure 3-21: Gas Line Connections for T200 with Z/S Valves Option (OPT 50A) AMPLE OURCE Attach a sample inlet line to the SAMPLE inlet fitting.  Use PTFE tubing; minimum O.D ¼”.
Page 57 API's T700 Dynamic Dilution Calibrator) to the SPAN1 inlet (see Figure 3-20). Use PTFE tubing; minimum O.D ¼”. Zero air is supplied by the zero air generator such as a Teledyne API's ZERO AIR M701. Attach a gas line from the source of zero air to the ZERO AIR inlet.
Page 58: Figure 3-22: Pneumatics With Zero/Span Valves Opt 50A
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual (OPT 50A) NEUMATIC AYOUT FOR MBIENT MBIENT ALVES INSTRUMENT CHASSIS SAMPLE INLET SAMPLE/ CAL NO/NO VALVE VALVE FLOW PRESSURE SENSOR PCA SPAN SAMPLE VACUUM INLET PRESSURE PRESSURE SENSOR SENSOR FLOW...
Page 59: Figure 3-23: Rear Panel Layout With Ambient Zero/Pressurized Span Valves Opt 50B
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.3.2.4. CONNECTIONS W/AMBIENT ZERO/PRESSURIZED SPAN VALVES (OPT 50B) This calibration valve package is appropriate for applications where Span Gas is being supplied from a pressurized source such as bottled NIST SRM gases. This option includes: ...
Page 60: Figure 3-24: Gas Line Connection W/Ambient Zero/Pressurized Span Valves (Opt 50B)
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual VENT here if input SAMPLE Gas Source is pressurized SAMPLE PUMP EXHAUST Chassis SPAN1 VENT SPAN2/ ZERO AIR Zero Air Scrubber Figure 3-24: Gas Line Connection w/Ambient Zero/Pressurized Span Valves (OPT 50B)
Page 61: Figure 3-25: Pneumatics With Ambient Zero/Pressurized Span Valves (Opt 50B)
Attach an exhaust line to the EXHAUST outlet fitting. The exhaust line should be:  ¼” PTFE tubing  a maximum of 10 meters long  vented outside the T200 analyzer’s enclosure (OPT 50B) NEUMATIC AYOUT FOR MBIENT RESSURIZED NO/NO...
Page 62: Table 3-9: Valve Operating States Opt 50B Installed
Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual Table 3-9: Valve Operating States OPT 50B installed VALVE PORT MODE VALVE CONDITION STATUS Sample/Cal Open to SAMPLE inlet NO  COM Zero/Span Open to ZERO AIR inlet NO  COM...
Page 63: Figure 3-26: Rear Panel Layout With Internal Span Source (Izs) Opt 50G
NO In the Model T200 the permeation tube enclosure is heated to a constant 50° C (10° above the maximum operating temperature of the instrument) in order to keep the permeation rate constant.
Page 64: Figure 3-27: Pneumatics With The Internal Span Gas Generator (Opt 50G)
NO concentration by 8% to 12%. This is particularly bothersome when the T200 is attempting to measure a zero point, such as during calibration, since the NO concentration will only reach a true zero point once the...
Page 65: Figure 3-28: Pneumatics For Sample Conditioner Opt 86A
-20° C (~600 ppm H O) and effectively remove concentrations of ammonia (NH ) up to about 1 ppm. An additional sample conditioner can be added to the T200‟s sample gas stream. SAMPLE CONDITIONER OPTION NO/NO...
Page 66: Startup, Functional Checks, And Initial Calibration
Teledyne API Technical Support as soon as possible: 800-324-5190 or email: sda_techsupport@teledyne.com We recommend that you read Section 13 to become familiar with the T200 principles of operation. For information on navigating the analyzer‟s software menus, see Appendix 3.4.1. START UP After making the electrical and pneumatic connections, run an initial functional check.
Page 67 Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started NOTE: If a warning message persists after several attempts to clear it, the message may indicate a real problem and not an SAMPLE SYSTEM RESET artifact of the warm-up period...
Page 68: Table 3-11: Possible Warning Messages At Start-Up
The A/D or at least one D/A channel have not been calibrated. ANALOG CAL WARNING The temperature inside the T200 chassis is outside the specified limits. BOX TEMP WARNING Contact closure span calibration failed while DYN_SPAN was set to ON.
Page 69: Functional Checks
Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started 3.4.3. FUNCTIONAL CHECKS After the analyzer‟s components have warmed up for at least 60 minutes, verify that the software properly supports any hardware options that are installed. For information on navigating through the analyzer‟s software menus, see the menu trees illustrated in Appendix A.1.
Page 70: Initial Calibration
See Section 9.4 for information regarding setup and calibration of T200 analyzers with Z/S Valve options.  If you are using the T200 analyzer for EPA monitoring, refer to Section 10 for references and use only the EPA calibration method. Interferents for NO...
Page 71  Reporting Range: 500 ppb  Mode Setting: SNGL While these are the default settings for the T200 analyzer, it is recommended that you verify them before starting the calibration procedure, by pressing the following menu button sequence: 06858E DCN7057...
Page 72 Teledyne API – T200 NO/NO Getting Started Analyzer Operation Manual SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS PASS CLK MORE RNGE EXIT SETUP X.X RANGE CONTROL MENU SET UNIT MODE EXIT Verify that the MODE SETUP X.X...
Page 73 Teledyne API – T200 NO/NO Analyzer Operation Manual Getting Started To verify that the analyzer span setting is set for 400 PPB, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> SETUP NOX=XXXX M-P CAL RANGE=500.0 PPB <TST TST> ZERO SPAN...
Page 74 Once you have completed the above set-up procedures, please fill out the Note Quality Questionnaire that was shipped with your unit and return it to Teledyne API. This information is vital to our efforts in continuously improving our service and our products. THANK YOU.
Page 75: Overview Of Operating Modes
OVERVIEW OF OPERATING MODES To assist in navigating the analyzer‟s software, a series of menu trees is available for reference in Appendix A of this manual. Note Some control buttons on the touch screen do not appear if they are not applicable to the menu that you’re in, the task that you are performing, the command you are attempting to send, or to incorrect settings input by the user.
Page 76: Sample Mode
MENU, to provide information about the various parameters related to the analyzer‟s operation and its measurement of gas concentrations. This information is particularly useful when troubleshooting a performance problem with the T200 (see Section 13). See Error! Reference source not found. and Table 4-2 for the available TEST functions and their descriptions.
Page 77: Figure 4-2: Viewing T200 Test Functions
Teledyne API – T200 NO/NO Analyzer Operation Manual Overview of Operating Modes  NO=[Value]PPB  NOX=[Value]PPB  RANGE=[Value]PPB  RANGE1=[Value]PPB SAMPLE RANGE=500.0 PPB NOX= XXXX  RANGE2=[Value]PPB  <TST TST> CAL SETUP NOX STB=[Value]PPB  SAMP FLW=[Value]CC/M  OZONE FL=[Value]CC/M ...
Page 78 Teledyne API – T200 NO/NO Overview of Operating Modes Analyzer Operation Manual DISPLAY PARAMETER UNITS DESCRIPTION HVPS The output power level of the high voltage power supply. HVPS RCELLTEMP The temperature of the gas inside the reaction cell temperature. RCELL TEMP BOXTEMP The temperature inside the analyzer chassis.
Page 79: Warning Messages
Auto-zero reading above set limit. Value shown in message indicates auto-zero AZERO WARN reading at time warning was displayed. The temperature inside the T200 chassis is outside the specified limits. BOX TEMP WARNING Contact closure span calibration failed while DYN_SPAN was set to ON.
Page 80: Calibration Mode
Teledyne API – T200 NO/NO Overview of Operating Modes Analyzer Operation Manual 4.2. CALIBRATION MODE The CAL button switches the analyzer into calibration mode. In conjunction with introducing zero or span gases of known concentrations into the analyzer, the user can adjust and recalculate the slope (gain) and offset of the measurement range.
Page 81: Setup Mode
Teledyne API – T200 NO/NO Analyzer Operation Manual Overview of Operating Modes 4.3. SETUP MODE Use SETUP Mode to configure the analyzer‟s hardware and software features, perform diagnostic procedures, gather information on the instrument‟s performance and configure or access data from the internal data acquisition system (DAS). For a visual representation of the software menu trees, refer to Appendix A.
Page 82: Secondary Setup Menu (Setup More)
Teledyne API – T200 NO/NO Overview of Operating Modes Analyzer Operation Manual 4.3.3. SECONDARY SETUP MENU (SETUP MORE) The areas accessed and configured under the secondary SETUP Mode menu are shown in Table 4-5. Table 4-5: Secondary Setup Mode Features and Functions...
Page 83: Setup Mode Menus
EXIT Press exit at any time to return to the Sample display. SETUP T200 NOX-O2 Analyzer Press NEXT of PREV to move back and Press exit at any forth through the following list of time to return to Configuration information:...
Page 84: Setup Acal: Automatic Calibration Option
, NO and NO concentrations from 2 to 20,000 ppb. Electronically the T200 analyzer converts the 0-5 volt analog signal output by the PMT to a digital signal with 4096 counts of resolution. Since its measurement range is 0 ppb to 20,000 ppb, this only allows about 3 ppb per count.
Page 85: Figure 5-1: Analog Output Connector Pin Out
Analyzer Operation Manual Setup Mode Menus The T200 solves this problem by allowing the user to select a reporting range for the analog outputs that only includes that portion of the physical range that covers the specific application. This increases the reliability and accuracy of the analyzer by avoiding additional gain-amplification circuitry.
Page 86: Setup  Rnge  Mode
(see Section 5.4.3.3). These are not the same as the analyzer‟s low and high physical ranges (Section 5.4.1). 5.4.3.1. SETUP  RNGE  MODE  SNGL: CONFIGURING THE T200 ANALYZER FOR SINGLE RANGE MODE Single Range is the default reporting range mode for the analyzer.
Page 87 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus Although all three NO outputs share the same concentration reporting range, the electronic signal ranges of the analog outputs may still be configured for different values (e.g. 0-5 VDC, 0-10 VDC, etc; see Section 5.9.3.1).
Page 88: Table 5-1: Ind Mode Analog Output Assignments
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.4.3.2. SETUP  RNGE  MODE  IND: CONFIGURING THE T200 ANALYZER FOR INDEPENDENT RANGE MODE The independent range mode (IND) assigns the three NO , NO and NO concentrations to individual analog output channels.
Page 89 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus To select the IND range mode, press the following buttons: SAMPLE RANGE=500.0 PPM NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 90 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To set the upper range limit for each independent reporting range, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 91 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.4.3.3. SETUP  RNGE  MODE  AUTO: CONFIGURING THE T200 ANALYZER FOR AUTO RANGE MODE In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (LOW and HIGH). The same low and high span settings are...
Page 92 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To set individual ranges press the following menu sequence: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU NOTE:...
Page 93 The dilution ratio feature is a software utility option designed for applications where the sample gas is diluted before being analyzed by the T200. Typically this occurs in continuous emission monitoring (CEM) applications where the quality of gas in a smoke stack is being tested and the sampling method used to remove the gas from the stack dilutes the gas.
Page 94 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual an appropriate scaling factor to the analyzer‟s NO, NO and NO concentration calculations so that the measurement range and concentration values shown on the instrument‟s front panel display and reported via the instruments various outputs reflect the undiluted values.
Page 95: Setup  Pass: Password Protection
Setup Mode Menus 5.5. SETUP  PASS: PASSWORD PROTECTION The T200 provides password protection against accidental or unauthorized adjustments to the calibration and setup functions. When the passwords have been enabled in the PASS menu, the system prompts the user for a password anytime a password-protected function is selected.
Page 96 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To enable passwords, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE CLK MORE EXIT PASS SYSTEM PASSWORD ENABLE: OFF...
Page 97 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK EXIT MORE SETUP X.X SECONDARY SETUP MENU COMM EXIT VARS DIAG...
Page 98: Setup  Clk: Setting The Internal Time-Of-Day Clock
5.6. SETUP  CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T200 has an internal clock for setting the time and day and adjusting its speed to compensate for faster or slower CPU clocks. Press SETUP>CLK to access the clock. 5.6.1. SETTING THE TIME OF DAY...
Page 99: Adjusting The Internal Clock's Speed
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.6.2. ADJUSTING THE INTERNAL CLOCK’S SPEED In order to compensate for CPU clocks that run fast or slow, adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day.
Page 100: Setup  Comm: Communications Ports
The default ID is typically the same as the model number, e.g., 0200 for the Model T200; it may also be 0. Press any button(s) in the MACHINE ID menu (Figure 5-3) until the Machine ID in the Parameter field displays the desired identifier.
Page 101: Inet (Ethernet)
VARS menu. Table 5-3 lists all variables that are available within the 818 password protected level. See Appendix A2 for the T200 variables that are accessible through the remote interface. 06858E DCN7057...
Page 102: Table 5-3: Variable Names (Vars)
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual Table 5-3: Variable Names (VARS) VARS ALLOWED VARIABLE DESCRIPTION DEFAULT VALUES VALUES Changes the Internal Data Acquisition System (DAS) May be set for HOLDOFF timer: intervals No data is stored in the DAS channels during situations when the...
Page 103 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus To access and navigate the VARS menu, use the following button sequence: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 104: Setup  Diag: Diagnostics Functions
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.9. SETUP  DIAG: DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUPMOREDIAG menu. The parameters are dependent on firmware revision (see Appendix A). These tools can be used for troubleshooting and diagnostic procedures and are referred to in many places of the maintenance and troubleshooting sections of this manual.
Page 105: Figure 5-4: Accessing The Diag Submenus
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus To access the various DIAG submenus, press the following buttons: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 106: Signal I/O
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.9.1. SIGNAL I/O Use the signal I/O diagnostic mode to review and change the digital and analog input/output functions of the analyzer. Refer to Appendix A for a list of the parameters available for review under this menu.
Page 107: Analog Output (Diag Aout)
(see Section 5.4.2.1). The fourth output (A4) outputs a signal that can be set to represent the current value of one of several test functions (see Table 5-9). The following table lists the analog I/O functions that are available in the T200 analyzer. Table 5-5: DIAG - Analog I/O Functions...
Page 108: Figure 5-5: Accessing The Analog I/O Configuration Submenus
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To access the ANALOG I/O CONFIGURATION sub menu, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK...
Page 109: Table 5-6: Analog Output Voltage Range Min/Max
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.9.3.1. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs is set to output a 0 – 5 VDC signals. Several other output ranges are available (see Table 5-6). Each range is usable from - 5% to +5% of the rated span.
Page 110 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.9.3.2. CALIBRATION OF THE ANALOG OUTPUTS In its default mode, the instrument is configured for automatic calibration of all channels, which is useful for clearing any analog calibration warnings associated with channels that will not be used or connected to any input or recording device, e.g., data...
Page 111 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.9.3.4. AUTOMATIC GROUP CALIBRATION OF THE ANALOG OUTPUTS MPORTANT MPACT ON EADINGS OR Manual calibration should be used for any analog output set for a 0.1V output range or in cases where the outputs must be closely matched to the characteristics of the recording device.
Page 112 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.9.3.5. AUTOMATIC INDIVIDUAL CALIBRATION OF THE ANALOG OUTPUTS Use the AUTO CAL feature to initiate an automatic calibration for an individual analog output; access ANALOG CONFIGURATION submenu (SETUP>MORE>DIAG>PASSWORD>NEXT . . . or see Figure 5-5) then press:...
Page 113: Figure 5-6: Setup For Checking / Calibrating Dcv Analog Output Signal Levels
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.9.3.6. MANUAL CALIBRATION OF THE ANALOG OUTPUTS CONFIGURED FOR VOLTAGE RANGES For highest accuracy, the voltages of the analog outputs can be manually calibrated. The menu for manually adjusting the analog output signal level will only appear...
Page 114 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To adjust the signal levels of an analog output channel manually, select the ANALOG I/O CONFIGURATION submenu (see Figure 5-5) then press: From the AIO CONFIGURATION SUBMENU DIAG ANALOG I/O CONFIGURATION...
Page 115: Figure 5-7: Setup For Checking / Calibration Current Output Signal Levels Using An Ammeter
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.9.3.7. MANUAL ADJUSTMENT OF CURRENT LOOP OUTPUT SPAN AND OFFSET A current loop option may be purchased for the A1, A2 and A3 Analog outputs of the analyzer. This option places circuitry in series with the output of the D-to-A converter on the motherboard that changes the normal DC voltage output to a 0-20 milliamp signal (See Section 3.3.1.4).
Page 116 Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual To adjust the zero and span signal levels of the current outputs, select the ANALOG I/O CONFIGURATION submenu (see Figure 5-5) then press: From the AIO CONFIGURATION SUBMENU DIAG...
Page 117: Figure 5-8: Alternative Setup Using 250Ω Resistor For Checking Current Output Signal Levels
Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus An alternate method for measuring the output of the Current Loop converter is to connect a 250 ohm 1% resistor across the current loop output in lieu of the current meter (see Figure 3-8 for pin assignments and diagram of the analog output connector).
Page 118 Analyzer Operation Manual 5.9.3.8. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T200‟s analog outputs. This over-range can be disabled if your recording device is sensitive to excess voltage or current.
Page 119 Some analog signal recorders require that the zero signal be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around the zero point. This can be achieved in the T200 by defining a zero offset, a small voltage (e.g., 10% of span).
Page 120 Setup Mode Menus Analyzer Operation Manual 5.9.3.10. AIN CALIBRATION This is the submenu to conduct a calibration of the T200 analyzer‟s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
Page 121 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus 5.9.3.11. EXTERNAL ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer‟s optional external analog inputs, define for each channel:  gain (number of units represented by 1 volt) ...
Page 122: Test Chan Output (Selecting A Test Channel Function For Output A4)
Analyzer Operation Manual 5.9.4. TEST CHAN OUTPUT (SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4) The test functions available to be reported are listed in Table 5-9: Table 5-9: Test Channels Functions available on the T200’s Analog Output TEST CHANNEL DESCRIPTION ZERO...
Page 123 Teledyne API – T200 NO/NO Analyzer Operation Manual Setup Mode Menus To activate the TEST Channel and select a function, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 124: Optic Test
Teledyne API – T200 NO/NO Setup Mode Menus Analyzer Operation Manual 5.9.5. OPTIC TEST The OPTIC TEST function tests the response of the PMT sensor by turning on an LED located in the cooling block of the PMT. The analyzer uses the light emitted from the LED to test its photo-electronic subsystem, including the PMT and the current to voltage converter on the pre-amplifier board.
Page 125: Communications Setup And Operation
COMMUNICATIONS SETUP AND OPERATION This instrument‟s rear panel connections include an Ethernet port, a USB port (option) and two serial communications ports labeled RS232, which is the COM1 port, and COM2 (refer to Figure 3-4). These ports give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal.
Page 126: Communication Modes
Modes are listed in the order in which they appear in the SETUP  MORE  COM  COM[1 OR 2]  MODE menu The default setting for this feature is ON. Do not disable unless so instructed by Teledyne API's Customer Service personnel.
Page 127: Figure 6-1. Com - Communication Modes Setup
Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation Communication Modes for each COM port must be configured independently. To turn on or off the communication modes for either COM1 or COM2, access the SETUP>MORE.[COM1 OR COM2] menu, and at the COM1 [2] Mode menu press EDIT.
Page 128: Com Port Baud Rate
Teledyne API – T200 NO/NO Communications Setup and Operation Analyzer Operation Manual 6.2.2. COM PORT BAUD RATE To select the baud rate of either COM Port, go to SETUP>MORE>COM and select either COM1 or COM2 as follows (use COM2 to view/match your personal computer baud rate when using the USB port, Section 6.6):...
Page 129: Figure 6-3. Com - Com1 Test Port
Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation To initiate the test press the following button sequence: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 130: 128
A code-activated switch (CAS), can also be used on either port to connect typically between 2 and 16 send/receive instruments (host computer(s) printers, data loggers, analyzers, monitors, calibrators, etc.) into one communications hub. Contact Teledyne API Sales for more information on CAS systems.
Page 131: Ethernet
Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation 6.5. ETHERNET When using the Ethernet interface, the analyzer can be connected to any standard 10BaseT or 100BaseT Ethernet network via low-cost network hubs, switches or routers. The interface operates as a standard TCP/IP device on port 3000. This allows a remote computer to connect through the network to the analyzer using APICOM, terminal emulators or other programs.
Page 132: Figure 6-4. Com - Lan /Internet Manual Configuration
Teledyne API – T200 NO/NO Communications Setup and Operation Analyzer Operation Manual Internet Configuration Button Functions SETUP X.X COMMUNICATIONS MENU BUTTON FUNCTION COM1 COM2 EXIT INET Location of cursor. Press to cycle through the range of numerals and available characters (“0 – 9‖ & ― . ‖) <CH CH>...
Page 133: Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (Dhcp)
LAN or via the Internet. To assign HOST NAME or change, see Section 6.5.2.1. Do not change the setting for this property unless instructed to by Teledyne API’s Customer Service personnel. 6.5.2. CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC HOST CONFIGURATION PROTOCOL (DHCP) The default Ethernet setting is DHCP.
Page 134: Figure 6-5. Com - Lan / Internet Automatic Configuration (Dhcp)
Teledyne API – T200 NO/NO Communications Setup and Operation Analyzer Operation Manual COMMUNICATIONS MENU SETUP X.X From this point on, COM1 COM2 EXIT INET EXIT returns to COMMUNICATIONS MENU SAMPLE ENTER SETUP PASS : 818 EXIT ENTR DHCP: ON is SETUP X.X...
Page 135: Figure 6-6. Com - Change Hostname
Hostname is blank. To assign or change this name (particularly if you have more than one T200 analyzer on your network, where each must have a different Hostname), enter the SETUP>COMM>INET men and scroll to the HOSTNAME menu as in Figure 6-5;...
Page 136: Usb Port For Remote Access
The analyzer can be operated through a personal computer by downloading the TAPI USB driver and directly connecting their respective USB ports. 1. Install the Teledyne T-Series USB driver on your computer, downloadable from the Teledyne API website under Help Center>Software Downloads (www.teledyne- api.com/software).
Page 137 Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation Baud Rate: 115200 COM2 Mode Settings: Quiet Mode Computer Mode MODBUS RTU MODBUS ASCII E,8,1 MODE E,7,1 MODE RS-485 MODE SECURITY MODE MULTIDROP MODE ENABLE MODEM ERROR CHECKING...
Page 138: Communications Protocols
The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols.
Page 139 Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation Example Read/Write Definition window: Example Connection Setup window: Example MODBUS Poll window: 06858E DCN7057...
Page 140: Hessen
6.7.2.1. HESSEN COM PORT CONFIGURATION Hessen protocol requires the communication parameters of the T200‟s COM ports to be set differently than the standard configuration as shown in the table below. Table 6-4: RS-232 Communication Parameters for Hessen Protocol...
Page 141 Communications Setup and Operation 6.7.2.2. ACTIVATING HESSEN PROTOCOL Once the COM port has been properly configured, the next step in configuring the T200 in order to operate over a Hessen protocol network is to activate the Hessen mode for COM ports and configure the communication parameters for the port(s) appropriately.
Page 142 For more specific information about the difference between TYPE 1 and TYPE 2 download the Manual Addendum for Hessen Protocol from the Teledyne API's web site: http://www.teledyne-api.com/manuals/.
Page 143: Table 6-5: Teledyne Api's Hessen Protocol Response Modes
Communications Setup and Operation 6.7.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API's implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-5: Teledyne API's Hessen Protocol Response Modes...
Page 144 Communications Setup and Operation Analyzer Operation Manual 6.7.2.5. HESSEN PROTOCOL GAS LIST ENTRY FORMAT AND DEFINITIONS The T200 analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REPORTED] WHERE: The type of gas to be reported (e.g.
Page 145 Teledyne API – T200 NO/NO Analyzer Operation Manual Communications Setup and Operation HESSEN G DITING OR DDING NTRIES To add or edit an entry to the Hessen Gas List, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases.
Page 146 Teledyne API – T200 NO/NO Communications Setup and Operation Analyzer Operation Manual HESSEN G ELETING NTRIES To delete an entry from the Hessen Gas list, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases.
Page 147: Table 6-6: Default Hessen Status Flag Assignments
Communications Setup and Operation 6.7.2.6. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API's‟ implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit can be assigned to one operational and warning message flag. The default settings for...
Page 148 Teledyne API – T200 NO/NO Communications Setup and Operation Analyzer Operation Manual To assign or reset the status flag bit assignments, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU...
Page 149: Data Acquisition System (Das) And Apicom
(DAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters. The DAS feature of the T200 can store a large number of data points, which can, depending on individual configurations, cover days, weeks or months of valuable measurements.
Page 150: Das Structure
Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual MPORTANT MPACT ON EADINGS OR DAS operation is suspended whenever its configuration is edited using the analyzer’s front panel and therefore data may be lost. To prevent such data loss, it is recommended to use the APICOM graphical user interface for DAS changes (Section 7.2.1).
Page 151: Table 7-2: Das Data Channel Properties
Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM Table 7-2: DAS Data Channel Properties DEFAULT PROPERTY DESCRIPTION SETTING RANGE SETTING Up to 6 letters or digits The name of the data channel. ―NONE‖ NAME...
Page 152 , NO and NO concentrations as well as certain predictive diagnostic data. For the software revision being shipped with the T200 at the time of this writing, these default channels are: CONC: Samples NOx concentration at one minute intervals and stores an average every hour with a time and date stamp.
Page 153 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM Appendix A lists the firmware-specific DAS configuration in plain-text format. This text file can either be loaded into APICOM and then modified and uploaded to the instrument or can be copied and pasted into a terminal program to be sent to the analyzer.
Page 154: Figure 7-1: Default Das Channels Setup
Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual List of Channels List of Parameters STORE NUM PARAMETER MODE PRECISION SAMPLES Name: CONC NOXCNC1 Event: ATIMER NOCNC1 Parameters: 5 N2CNC1 O2CONC Report Period: 000:01:00 STABIL No.
Page 155: Viewing Das Data And Settings
DAS manual downloadable from the TAPI website at http://www.teledyne-api.com/manuals/ under Special Manuals. 7.1.2. VIEWING DAS DATA AND SETTINGS DAS data and settings can be viewed on the front panel through the following menu sequence.
Page 156: Editing Das Data Channels
Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual 7.1.3. EDITING DAS DATA CHANNELS DAS configuration is most conveniently done through the APICOM remote control program. The following list of button strokes shows how to edit using the front panel.
Page 157 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM 7.1.3.1. EDITING DAS DATA CHANNEL NAMES To edit the name of a DAS data channel, follow the instruction shown in Section 7.1.3 then press: Starting at the EDIT CHANNEL MENU SETUP X.X...
Page 158 Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual 7.1.3.2. EDITING DAS TRIGGERING EVENTS Triggering events define when and how the DAS records a measurement of any given data channel. Triggering events are firmware-specific and a complete list of Triggers for this model analyzer can be found in Appendix A-5.
Page 159: Table 7-3: Das Data Parameter Functions
Users can specify up to 50 parameters per data channel (the T200 provides about 40 parameters). However, the number of parameters and channels is ultimately limited by available memory.
Page 160 Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual To modify, add or delete a parameter, follow the instruction shown in Section 7.1.3 then press: Starting at the EDIT CHANNEL MENU DAS EDIT – Touchscreen Functions...
Page 161 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM 7.1.3.4. EDITING SAMPLE PERIOD AND REPORT PERIOD The DAS defines two principal time periods by which sample readings are taken and permanently recorded:  SAMPLE PERIOD: Determines how often DAS temporarily records a sample reading of the parameter in volatile memory.
Page 162 Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual To define the REPORT PERIOD, follow the instruction shown in Section 7.1.3 then press: Starting at the EDIT CHANNEL MENU SETUP X.X 0) CONC: ATIMER 5, 800...
Page 163 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM 7.1.3.5. REPORT PERIODS IN PROGRESS WHEN INSTRUMENT IS POWERED OFF If the instrument is powered off in the middle of a REPORT PERIOD, the samples accumulated during that period are lost. Once the instrument is turned back on, the DAS restarts taking samples and temporarily stores them in volatile memory as part of the REPORT PERIOD currently active at the time of restart.
Page 164 Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual To set the NUMBER OF RECORDS, follow the instruction shown in Section 7.1.3 then press: Starting at the EDIT CHANNEL MENU SETUP X.X 0) CONC: ATIMER 5, 800...
Page 165 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM 7.1.3.7. RS-232 REPORT FUNCTION The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APICOM software.
Page 166 Teledyne API – T200 NO/NO Data Acquisition System (DAS) and APICOM Analyzer Operation Manual 7.1.3.8. HOLDOFF FEATURE The DAS HOLDOFF feature prevents data collection during calibration operations. To enable or disable the HOLDOFF, follow the instruction shown in Section 7.1.3 then...
Page 167 Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM 7.1.3.9. THE COMPACT REPORT FEATURE When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are reported in one line.
Page 168: Remote Das Configuration
Figure 7-3 shows an example of APICOM being used to remotely configure the DAS feature. The APICOM user manual (Teledyne API‟s P/N 039450000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne- api.com/software/apicom/.
Page 169: Figure 7-3: Sample Apicom User Interface For Configuring The Das
Teledyne API – T200 NO/NO Analyzer Operation Manual Data Acquisition System (DAS) and APICOM Figure 7-3: Sample APICOM User Interface for Configuring the DAS 06858E DCN7057...
Page 170: Das Configuration Via Terminal Emulation Programs
Analyzer Operation Manual 7.2.2. DAS CONFIGURATION VIA TERMINAL EMULATION PROGRAMS Although Teledyne API recommends the use of APICOM, the DAS can also be accessed and configured through a terminal emulation program such as HyperTerminal (see Figure 7-4 for example). It is best to start by downloading the default DAS configuration, getting familiar with its command structure and syntax conventions, and then altering a copy of the original file offline before uploading the new configuration.
Page 171: Remote Operation
It assumes that the electrical connections have been made as described in Section 3.3.1. The T200 can be remotely configured, calibrated or queried for stored data through the serial ports, via either Computer mode (using a personal computer) or Interactive mode (using a terminal emulation program).
Page 172: Interactive Mode
Teledyne API – T200 NO/NO Remote Operation Analyzer Operation Manual 8.2. INTERACTIVE MODE Interactive mode is used with a terminal emulation programs or a “dumb” computer terminal. 8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM Start a terminal emulation programs such as HyperTerminal. All configuration commands must be created following a strict syntax or be pasted in from a text file, which was edited offline and then uploaded through a specific transfer procedure.
Page 173: Table 8-2: Teledyne Api's Serial I/O Command Types
Teledyne API – T200 NO/NO Analyzer Operation Manual Remote Operation COMMAND is the command designator: This string is the name of the command being issued (LIST, ABORT, NAME, EXIT, etc.). Some commands may have additional arguments that define how the command is to be executed.
Page 174: Remote Access By Modem
The DTE-DCE is in the DCE position.  The T200 COM port is set for a baud rate that is compatible with the modem,  The Modem is designed to operate with an 8-bit word length with one stop bit.
Page 175: Figure 8-1: Remote Access By Modem
Teledyne API – T200 NO/NO Analyzer Operation Manual Remote Operation Once this is completed, the appropriate setup command line for your modem can be entered into the analyzer. The default setting for this feature is: AT Y0 D0 H0 I0 S0=0 This string can be altered to match your modem‟s initialization and can be up to 100...
Page 176 Teledyne API – T200 NO/NO Remote Operation Analyzer Operation Manual To initialize the modem press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK EXIT MORE SETUP X.X...
Page 177: Password Security For Serial Remote Communications
8.4. PASSWORD SECURITY FOR SERIAL REMOTE COMMUNICATIONS In order to provide security for remote access of the T200, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (refer to Section 5.5). Once the SECURITY MODE is enabled, the following items apply.
Page 178 Teledyne API – T200 NO/NO Remote Operation Analyzer Operation Manual This page intentionally left blank. 06858E DCN7057...
Page 179: Calibration Procedures
This section is organized as follows: SECTION 9.1 – Before Calibration This section contains general information you should know before about calibrating the analyzer. SECTION 9.2 – Manual Calibration Checks and Calibration of the T200 Analyzer in its Base Configuration This section describes: ...
Page 180: Before Calibration
Note Throughout this Section are various diagrams showing pneumatic connections between the T200 and various other pieces of equipment such as calibrators and zero air sources. These diagrams are only intended to be schematic representations of these connections and do not reflect actual physical locations of equipment and fitting location or orientation.
Page 181: Calibration Gases
To measure NO with the T200, it is recommended that you use a span gas with an NO concentration equal to 80% of the measurement range for your application EXAMPLE: ...
Page 182 Some applications, such as EPA monitoring, require a multipoint calibration where span gases of different concentrations are needed. We recommend using an NO gas of higher concentration combined with a gas dilution calibrator such as a Teledyne API's Model T700. For more information see Section 3.3.2.1 and Section 10.
Page 183: Data Recording Devices
In order for the NO converter to function properly, oxygen must be present in the sample stream. In addition, to ensure accurate operation of the T200, it is important to check the NO conversion efficiency (CE) periodically and to update this value as necessary.
Page 184: Setup For Basic Calibration Checks And Calibration
Zero Gas Chassis Generator Vent here if output of calibrator is not already vented. PUMP Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ a Gas Dilution Figure 9-1: Calibrator Source of VENT here if input SAMPLE GAS...
Page 185: Performing A Basic Manual Calibration Check
Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures 9.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST SETUP TST> the NOX STB test function. Concentration field This function calculates...
Page 186: Performing A Basic Manual Calibration
Analyzer Operation Manual 9.2.3. PERFORMING A BASIC MANUAL CALIBRATION The following section describes the basic method for manually calibrating the T200. If the analyzer‟s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH). Each of these two ranges MUST be calibrated separately.
Page 187 Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures 9.2.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE SAMPLE RANGE=500.0 PPB NOX= XXXX SETUP <TST TST> Set the Display to show the STABIL test function. This function calculates Toggle TST> button until ...
Page 188: Manual Calibration With The Internal Span Gas Generator
It is necessary to perform a precision calibration using more accurate zero and span gas standards prior to IZS span calibration or cal check. To perform a precision calibration of the T200, connect external sources of zero air and calibrated span gas (Section 9.1.2) and temporarily disconnect the sample gas source as shown below;...
Page 189: Setup For Calibration With The Internal Span Gas Generator
Generator 9.3.3. CAL ON NO FEATURE When using the IZS option to calibrate the T200, the analyzer‟s CAL_ON_NO feature must be turned on. This feature enables a continuous zero gas flow across the IZS permeation tube and through the NO converter.
Page 190 Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual TO turn the CAL_ON_NO feature ON/OFF, press: SAMPLE RANGE=500.0 PPB NO=XXXX <TST TST> SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK EXIT MORE SETUP X.X SECONDARY SETUP MENU...
Page 191: Performing A Manual Calibration Check With The Internal Span Gas Generator
Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures 9.3.4. PERFORMING A MANUAL CALIBRATION CHECK WITH THE INTERNAL SPAN GAS GENERATOR SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST TST> CAL CALZ CALS SETUP the NOX STB test function.
Page 192: Performing A Manual Calibration With The Internal Span Gas Generator
Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual 9.3.5. PERFORMING A MANUAL CALIBRATION WITH THE INTERNAL SPAN GAS GENERATOR If the analyzer‟s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH). Each of these two ranges MUST be calibrated separately.
Page 193 Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures To set the span gas concentration, press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL CALZ SETUP CALS SAMPLE RANGE TO CAL:LOW Only appears if the AUTO HIGH ENTR EXIT range mode is selected.
Page 194 Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual 9.3.5.2. ZERO/SPAN POINT CALIBRATION PROCEDURE WITH INTERNAL SPAN GAS GENERATOR SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST TST> CAL CALZ CALS SETUP the NOX STB test Analyzer continues to function.
Page 195: Manual Calibration And Cal Checks With The Valve Options Installed
9.4. MANUAL CALIBRATION AND CAL CHECKS WITH THE VALVE OPTIONS INSTALLED There are a variety of valve options available on the T200 for handling calibration gases (see Section 1.3 for descriptions of each). Generally performing calibration checks and zero/span point calibrations on analyzers with these options installed is similar to the methods discussed in the previous sections.
Page 196: Manual Calibration Checks With Valve Options Installed
Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual 9.4.2. MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST TST> CAL CALZ CALS SETUP the NOX STB test function. Analyzer display...
Page 197: Manual Calibration Using Valve Options
Analyzer Operation Manual Calibration Procedures 9.4.3. MANUAL CALIBRATION USING VALVE OPTIONS The following section describes the basic method for manually calibrating the T200 analyzer. If the analyzer‟s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH).
Page 198 Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual 9.4.3.2. ZERO/SPAN POINT CALIBRATION PROCEDURE SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST TST> CAL CALZ CALS SETUP the NOX STB test Analyzer continues to function. cycle through NO...
Page 199: Automatic Zero/Span Cal/Check (Autocal)
9.5. AUTOMATIC ZERO/SPAN CAL/CHECK (AUTOCAL) The AutoCal system allows unattended periodic operation of the ZERO/SPAN valve options by using the T200‟s internal time of day clock. AutoCal operates by executing SEQUENCES programmed by the user to initiate the various calibration modes of the analyzer and open and close valves appropriately.
Page 200: Table 9-3: Autocal Attribute Setup Parameters
Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual For each mode, there are seven parameters that control operational details of the SEQUENCE. They are: Table 9-3: AutoCal Attribute Setup Parameters ATTRIBUTE ACTION TIMER Turns on the Sequence timer.
Page 201: Table 9-4: Example Autocal Sequence
Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures The following example sets sequence #2 to do a zero-span calibration every other day starting at 1:00 AM on September 4, 2011, lasting 15 minutes, without calibration. This will start ½ hour later each iteration.
Page 202: Setup  Acal: Programming And Auto Cal Sequence
Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual 9.5.1. SETUP  ACAL: PROGRAMMING AND AUTO CAL SEQUENCE To program the example sequence shown in Table 9-4, press: SAMPLE RANGE = 500.0 PPB NOX=XXX.X < TST TST > CAL CALZ CZLS SETUP SETUP X.X...
Page 203 Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures CONTINUED FROM PREVIOUS PAGE - STARTING DATE SETUP X.X STARTING DATE: 04–SEP–03 <SET EDIT EXIT SET> SETUP X.X STARTING TIME:00:00 <SET SET> EXIT EDIT Toggle buttons to set time: SETUP X.X...
Page 204 Teledyne API – T200 NO/NO Calibration Procedures Analyzer Operation Manual CONTINUED FROM PREVIOUS PAGE DELTA TIME SETUP DURATION:15.0 MINUTES <SET SET> EXIT EDIT Toggle buttons to set SETUP DURATION 15.0MINUTES duration for each iteration of the sequence: EXIT ENTR Set in Decimal minutes from 0.1 –...
Page 205: Calibration Quality Analysis
Teledyne API – T200 NO/NO Analyzer Operation Manual Calibration Procedures 9.6. CALIBRATION QUALITY ANALYSIS After completing one of the calibration procedures described above, it is important to evaluate the analyzer‟s calibration SLOPE and OFFSET parameters. These values describe the linear response curve of the analyzer, separately for NO and NO .
Page 206: Gas Flow Calibration
Analyzer Operation Manual 9.7. GAS FLOW CALIBRATION Rate of sample gas and O flow through the T200 is a key part of the NO , NO and NO concentration calculations. The FLOW CALIBRATION submenu located under the DIAG menu allows the calibration/ adjustment of these calculations.
Page 207: Epa Protocol Calibration
EPA PROTOCOL CALIBRATION For U.S. EPA compliance always calibrate this instrument prior to use, adhering to the EPA designation conditions for operating this instrument (Section 2.2). Pay strict attention to the built-in warning features, periodic inspection, regular zero/span checks, regular test parameter evaluation for predictive diagnostics and data analysis, and routine maintenance.
Page 208 Teledyne API – T200 NO/NO EPA Protocol Calibration Analyzer Operation Manual This page intentionally left blank 06858E DCN7057...
Page 209: Instrument Maintenance
Service and troubleshooting are covered in Section Troubleshooting & Service. 11.1. MAINTENANCE SCHEDULE Table 11-1 shows a typical maintenance schedule for the T200. Please note that in certain environments (i.e. dusty, very high ambient pollutant levels) some maintenance procedures may need to be performed more often than shown.
Page 210: Table 11-1: T200 Maintenance Schedule
Teledyne API – T200 NO/NO Instrument Maintenance Analyzer Operation Manual Table 11-1: T200 Maintenance Schedule DATE PERFORMED CHECK ITEM ACTION FREQ REQ’D TEST Review and Weekly functions evaluate Particulate Change Weekly (if in filter particle filter stack system: As Needed)
Page 211: Predictive Diagnostics
Teledyne API – T200 NO/NO Analyzer Operation Manual Instrument Maintenance 11.2. PREDICTIVE DIAGNOSTICS Predictive diagnostic functions, including failure warnings and alarms built into the analyzer‟s firmware, aid in determining whether and when repairs are necessary. The Test Functions can also be used to predict failures by looking at how their values change over time, compared to the values recorded on the printed record of the Final Test and Validation Data Sheet, P/N 04490.
Page 212: Maintenance Procedures
To change the filter: 1. Turn OFF the analyzer to prevent drawing debris into the instrument. 2. Open the T200’s hinged front panel and unscrew the retaining ring on the filter assembly. RETAINING RING...
Page 213: Changing The Odryer Particulate Filter
Performing this procedure improperly or with incorrect tools creates a risk of causing a significant leak. 4. Take off the old filter element and replace it with a suitable equivalent (Teledyne API P/N FL-3). Figure 11-2: Particle Filter on O Supply Air Dryer 5.
Page 214: Changing The Ozone Cleanser Chemical
Teledyne API – T200 NO/NO Instrument Maintenance Analyzer Operation Manual 7. Check the O flow rate; it should be around 80 cm³/min ± 15. 8. Check the RCEL pressure.  It should be the same value as before. 9. Refer to Section 11.3.12to leak check after installing the new DFU particle filter.
Page 215 Immediately wash your hands after contact with the silica gel disiccant. 8. Using a small powder funnel, fill the cartridge with about 10 g new silica gel desiccant (Teledyne API P/N CH43) so that it is level on both legs of the cartridge. ...
Page 216: Maintaining The External Sample Pump (Pump Pack)
Teledyne API – T200 NO/NO Instrument Maintenance Analyzer Operation Manual  Do not over-tighten the fittings. 15. If the service interval for this item has been exceeded, it may also be necessary to clean the reaction cell as described in Section 11.3.9.
Page 217: Changing The Pump Dfu Filter
Teledyne API – T200 NO/NO Analyzer Operation Manual Instrument Maintenance 11.3.5. CHANGING THE PUMP DFU FILTER The exhaust air from the analyzer passes through a small particle filter (Dry Filter Unit (DFU - filter), P/N FL3) before entering the pump. It should be replaced when: ...
Page 218: Changing The Internal Span Gas Generator Permeation Tube
The tube continues to emit NO2, even at room temperature and will contaminate the entire instrument. 11.3.7. CHANGING THE EXTERNAL ZERO AIR SCRUBBER (OPT 86C) The external zero air scrubber that is included with several of the T200‟s optional calibration valve packages contains two chemicals: ©...
Page 219 Hand tighten insert to barrel. 6. It is not necessary to remove the nylon tube fitting from the insert, but if removed, apply Teflon tape (Teledyne API P/N HW36) to the threads of the nylon tube fitting before installing on the insert.
Page 220 Teledyne API – T200 NO/NO Instrument Maintenance Analyzer Operation Manual Figure 11-4: Zero Air Scrubber Assembly 11.3.7.1. CHANGING THE EXTERNAL SCRUBBER’S DFU FILTER There is also a DFU filter on the inlet of the external zero air scrubber that is included in several of the optional calibration valve packages.
Page 221: Changing The No Converter
Teledyne API – T200 NO/NO Analyzer Operation Manual Instrument Maintenance 11.3.8. CHANGING THE NO CONVERTER The NO converter is located in the center of the instrument, Figure 3-5 for the location, and Figure 11-5 for the assembly. The converter is designed for replacement of the cartridge only; the heater with built-in thermocouple is to be reused.
Page 222 Figure 11-5: Converter Assembly 10. Wrap the band heater around the new replacement converter cartridge and tighten the screws using a high-temperature anti-seize agent (Teledyne API P/N CH42) such as copper paste.  Ensure to use proper alignment of the heater with respect to the converter tubes.
Page 223: Cleaning The Reaction Cell
2. Disconnect the black 1/4" exhaust tube and the 1/8” sample and ozone air tubes from the reaction cell. Disconnect the heater/thermistor cable. 3. Remove two screws (Teledyne API P/N SN144) and two washers holding the reaction cell to the PMT housing and lift the cell and manifold out.
Page 224 Instrument Maintenance Analyzer Operation Manual 4. Remove two screws (Teledyne API P/N SN150) and two washers. 5. The reaction cell will separate into two halves, the stainless steel manifold assembly and the black plastic reaction cell with window gasket, stainless steel reaction cell sleeve, optical filter and O-rings.
Page 225: Replacing Critical Flow Orifices
Instrument Maintenance 11.3.10. REPLACING CRITICAL FLOW ORIFICES There are several critical flow orifices installed in the T200 (see Figure 13-7 for a pneumatic location of each orifice). Despite the fact that these flow restrictors are protected by sintered stainless steel filters, they can, on occasion, clog up, particularly if the instrument is operated without sample filter or in an environment with very fine, sub-micron particle-size dust.
Page 226: Checking For Light Leaks
30 minutes, carry out a leak test as described in Section 13.3.12. 11.3.11. CHECKING FOR LIGHT LEAKS When re-assembled or operated improperly, the T200 can develop small gaps around the PMT, which let stray light from the analyzer surrounding into the PMT housing. To find such light leaks, follow the procedures below.
Page 227: Checking For Pneumatic Leaks
Teledyne API – T200 NO/NO Analyzer Operation Manual Instrument Maintenance 11.3.12. CHECKING FOR PNEUMATIC LEAKS AUTION ECHNICAL NFORMATION Do not exceed 15 psi when pressurizing the system during either Simple or Detailed checks. 11.3.12.1. SIMPLE VACUUM LEAK AND PUMP CHECK Leaks are the most common cause of analyzer malfunction.
Page 228 Teledyne API – T200 NO/NO Instrument Maintenance Analyzer Operation Manual  Once the fittings have been wetted with soap solution, do not reapply vacuum as it will draw soap solution into the instrument and contaminate it.  Do not exceed 15 psi pressure.
Page 229: Troubleshooting & Service
TROUBLESHOOTING & SERVICE This section contains a variety of methods for identifying the source of performance problems with the analyzer. Also included in this section are procedures that are used in repairing the instrument. Note: To support your understanding of the technical details of maintenance, Section 13, Principles of Operation, provides information about how the instrument works.
Page 230: General Troubleshooting
Troubleshooting & Service 12.1. GENERAL TROUBLESHOOTING The T200 has been designed so that problems can be rapidly detected, evaluated and repaired. During operation, it continuously performs diagnostic tests and provides the ability to evaluate its key operating parameters without disturbing monitoring operations.
Page 231 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service The following display/touch screen examples provide an illustration of each: The analyzer will also alert the user via the Serial I/O COM port(s). To view or clear the various warning messages press:...
Page 232: Table 12-1: Front Panel Warning Messages
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service Table 12-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES AZERO valve not working Valve control driver failed Auto-zero reading above 200 mV. Bad Relay PCA AZERO WARN...
Page 233 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service WARNING FAULT CONDITION POSSIBLE CAUSES If Sample Pressure is < 15 in-HG:  Blocked Particulate Filter Sample Pressure is <15 in-Hg or > 35 in-Hg  Blocked Sample Inlet/Gas Line Normally 29.92 in-Hg at sea level...
Page 234: Fault Diagnosis With Test Functions
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS In addition to being useful as predictive diagnostic tools, the test functions viewable from the analyzers front panel can be used to isolate and identify many operational problems when combined with a thorough understanding of the analyzer‟s principles of...
Page 235: Diag  Signal I/O: Using The Diagnostic Signal I/Ofunction
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service TEST FUNCTION INDICATED FAILURE(S) overpressure HVPS out of range; low-level (hardware) calibration needs adjustment; span gas NOX SLOPE concentration incorrect; leaks Incorrect span gas concentration; low-level calibration off NOX OFFset HVPS out of range;...
Page 236: Figure 12-1: Example Of Signal I/O Function
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration display continuously cycles through all gasses SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT DIAG SIGNAL I/O SETUP X.X...
Page 237: Using The Analog Output Test Channel
Troubleshooting & Service 12.2. USING THE ANALOG OUTPUT TEST CHANNEL The signals available for output over the T200‟s analog output channel can also be used as diagnostic tools. See Section 5.9.2 for instruction on activating the analog output and selecting a function.
Page 238: Using The Internal Electronic Status Leds
DS5 does not flash then the program files have become corrupted, contact Teledyne API's Customer Service Department (see Section 12.10) because it may be possible to recover operation of the analyzer. If after 30 – 60 seconds, neither DS5 is flashing nor have any characters been written to the front panel display then the CPU is bad and must be replaced.
Page 239: Table 12-5: Relay Pca Status Led Failure Indications
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.3.2.2. RELAY PCA STATUS LEDS D10 (Green) – NO/NO Valve D9 (Green) – AutoZero Valve D8 (Green) – Optional Sample/Cal Valve D7 (Green) – Optional Zero/Span Valve  NO Converter Heater...
Page 240: Gas Flow Problems
Troubleshooting & Service 12.4. GAS FLOW PROBLEMS The T200 has two main flow paths, the sample flow and the flow of the ozone supply air. With IZS or zero/span valve option installed, there is a third (zero air) and a fourth (span gas) flow path, but either one of those is only controlled by critical flow orifices and not displayed on the front panel or stored to the DAS.
Page 241 1” below ambient atmospheric pressure) and that the RCEL pressure is below 10 in-Hg-A.  The T200 will calculate a sample flow up to about 14 in-Hg-A RCEL pressure but a good pump should always provide less than 10 in. ...
Page 242 Also, check the flow assembly o-rings and replace as needed. 12.4.1.4. SAMPLE FLOW IS ZERO OR LOW BUT ANALYZER REPORTS CORRECT FLOW Note that the T200 analyzer can report a correct flow rate even if there is no or a low actual sample flow through the reaction cell.
Page 243 Teledyne API recommends to review all test data once per week and to do an exhaustive data analysis for test and concentration values once per month, paying particular attention to sudden or gradual changes in all parameters that are supposed to remain constant, such as the flow rates.
Page 244: Calibration Problems
-20 ppb, but should randomly alternate with similarly high, positive values.  The T200 has a built-in Auto Zero function, which should take care of most of these deviations from zero, but may yield a small, residual, negative value. ...
Page 245: No Response
12.5.3. UNSTABLE ZERO AND SPAN Leaks in the T200 or in the external gas supply and vacuum systems are the most common source of unstable and non-repeatable concentration readings. 1. Check for leaks in the pneumatic systems as described in Section 11.3.12.
Page 246: Inability To Span - No Span Button (Cals)
Section 11.3.12. 12.5.6. NON-LINEAR RESPONSE The T200 was factory calibrated to a high level of NO and should be linear to within 1% of full scale. Common causes for non-linearity are: ...
Page 247: Discrepancy Between Analog Output And Display
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service  Check flow rates and concentrations, particularly when using low concentrations.  If a mass flow calibrator is used and the flow is less than 10% of the full scale flow on either flow controller, you may need to purchase lower concentration standards.
Page 248: Discrepancy Between No And Nox Slopes
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.5.8. DISCREPANCY BETWEEN NO AND NOX SLOPES If the slopes for NO and NO are significantly different after software calibration (more than 1%), consider the following three problems: ...
Page 249: Auto Zero Warnings
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service  Leaking NO/NO valve. Carry out a leak check.  Dirty or plugged critical flow orifices. Check flows, pressures and, if necessary, change orifices (Section 11.3.10).  Wrong materials in contact with sample - use glass, stainless steel or Teflon materials only.
Page 250: Subsystem Checkout
OFF position immediately after power is switched on.  T200’s without internal pumps that are configured for 230 V will still turn on at 115 V, but the heaters may burn out or not heat up fast enough.
Page 251: Dc Power Supply
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service WARNING – E LECTRICAL HOCK AZARD Should the AC power circuit breaker trip, investigate and correct the condition causing this situation before turning the analyzer back on. 12.7.2. DC POWER SUPPLY If you have determined that the analyzer‟s AC mains power is working, but the unit is...
Page 252: I 2 C Bus
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service Table 12-7: DC Power Supply Acceptable Levels VOLTAGE CHECK RELAY BOARD TEST POINTS MIN V MAX V POWER FROM SUPPLY Test Point Test Point NAME NAME DGND +4.85 +5.25 AGND +13.5...
Page 253: Motherboard
The ANALOG OUTPUT submenu, located under the SETUP  MORE  DIAG menu is used to verify that the T200 analyzer‟s three analog outputs are working properly. The test generates a signal on all three outputs simultaneously as shown in the...
Page 254 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP SETUP X.X PRIMARY SETUP MENU SETUP X.X ENTER PASSWORD CFG DAS RNGE PASS CLK MORE EXIT ENTR EXIT SETUP X.X...
Page 255: Figure 12-5: Typical Set Up Of Status Output Test
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.7.6.3. STATUS OUTPUTS SYSTEM_OK 1000 Ω Figure 12-5: Typical Set Up of Status Output Test To test the status output electronics: 1. Connect a jumper between the “D" pin and the “” pin on the status output connector.
Page 256: Table 12-11: T200 Control Input Pin Assignments And Corresponding Signal I/O Functions
4. The status of EXT_ZERO_CAL should change to read “ON”. 5. Connect a second jumper from the “” pin on the connector to the “B” pin. 6. The status of EXT_ZERO_CAL should change to read “ON”. Table 12-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions INPUT...
Page 257: Pressure / Flow Sensor Assembly
Analyzer Operation Manual Troubleshooting & Service 12.7.7. PRESSURE / FLOW SENSOR ASSEMBLY The flow and pressure sensors of the T200 are located on a PCA just behind the PMT sensor (see Figure 3-5) can be checked with a voltmeter. Figure 12-6:...
Page 258: Cpu
12.7.9. RS-232 COMMUNICATIONS 12.7.9.1. GENERAL RS-232 TROUBLESHOOTING Teledyne API's analyzers use the RS-232 communications protocol to allow the instrument to be connected to a variety of computer-based equipment. RS-232 has been used for many years and as equipment has become more advanced, connections between various types of hardware have become increasingly difficult.
Page 259: No2  No Converter
3. Check to ensure that the set up command is correct (see Section 8.3). 4. Verify that the Ready to Send (RTS) signal is at logic high. The T200 sets pin 7 (RTS) to greater than 3 volts to enable modem transmission.
Page 260  NO converter oxidizes and it becomes less efficient at molybdenum in the NO converting NO into NO. To ensure accurate operation of the T200, it is important to check the NO conversion efficiency periodically and to update this value as necessary. ...
Page 261 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.7.10.3. CALCULATING / CHECKING CONVERTER EFFICIENCY The T200 automatically calculates the current NO conversion efficiency by comparing a known starting concentration of NO gas to the measured NO output of the converter.
Page 262 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service SAMPLE RANGE=500.0 PPB NO=XXXX <TST TST> SETUP This step only appears if the analyzer’s reporting range is set for AUTO range mode. SAMPLE RANGE TO CAL Select LOW and press ENTR.
Page 263 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service STEP 3:  NO converter efficiency, press: To cause the analyzer to calculate and record the NO Starting from CONVERTER EFFICIENCY MENU (see preceding steps) M-P CAL CONVERTER EFFICIENCY MENU...
Page 264: Determining Ce By Simplified Gpt Calibration
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service  Recalculate the converter efficiency (see previous section)  Accuracy of NO source (GPT or gas tank standard).  gas standards are typically certified to only ±2% and often change in concentrations over time.
Page 265 11. Subtract line 2 from line 3 & write that number down on line 4. Also write the NO value on line 8 of the data sheet.  The specification shown on the data sheet is the value that is used by Teledyne API when performing the procedure on new NO  NO converters.
Page 266 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.7.11.1. SIMPLIFIED GPT DATA SHEET Line # TEST RESULT LEAK-CHECK (WHEN HOT) YES / NO RESPONSE (MOLY BYPASSED) __________ RESPONSE (MOLY IN-LINE) __________ OUT-GASSING (NO – NOX) __________ (>-5 ppb, <5 ppb)
Page 267: Photomultiplier Tube (Pmt) Sensor Module
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.7.12. PHOTOMULTIPLIER TUBE (PMT) SENSOR MODULE The PMT detects the light emitted by the reaction of NO with ozone. It has a gain of about 500000 to 1000000. It is not possible to test the detector outside of the instrument in the field.
Page 268 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.7.12.2. ELECTRICAL TEST The electrical test function creates a current, which is substituted for the PMT signal and feeds it into the preamplifier board.  This signal is generated by circuitry on the pre-amplifier board itself and tests the filtering and amplification functions of that assembly along with the A/D converter on the motherboard.
Page 269: Pmt Preamplifier Board
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.7.13. PMT PREAMPLIFIER BOARD To check the correct operation of the preamplifier board, perform an optics test (OTEST) and an electrical test (ETEST) described in Sections 12.7.12.1 and 12.7.12.2 above.
Page 270: Pmt Temperature Control Pca
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 1. Turn off the instrument power, and reconnect the PMT, and then reassemble the sensor.  If any faults are found in the test, you must obtain a new HVPS as there are no user serviceable parts inside the supply.
Page 271: O 3 Generator
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.7.15. O GENERATOR The ozone generator can fail in two ways, electronically (printed circuit board) and functionally (internal generator components). Assuming that air is supplied properly to the generator, the generator should automatically turn on 30 minutes after the instrument is powered up or if the instrument is still warm.
Page 272: Internal Span Gas Generator And Valve Options
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> SETUP Concentration display shows all gasses. Continue pressing <TST or TST> until ... SAMPLE PMT=2750 MV NOX= XXXX SETUP X.X <TST TST> CAL...
Page 273: Temperature Sensor
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service will be significant. In this case, a dryer for the supply air is recommended (dew point should be –20° C or less). The permeation tube of the internal span gas generator option is heated with a proportional heater circuit and the temperature is maintained at 50°C ±1C.
Page 274: Service Procedures
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.8. SERVICE PROCEDURES This section contains some procedures that may need to be performed when a major component of the analyzer requires repair or replacement. Maintenance procedures (e.g., replacement of regularly changed expendables) Note are discussed in Section 11 (Instrument Maintenance) and are not listed here).
Page 275: Sample And Ozone Dryer Replacement
60 minutes. 12.8.3. SAMPLE AND OZONE DRYER REPLACEMENT The T200 standard configuration is equipped with a dryer for the ozone supply air. An optional dryer is available for the sample stream and a combined dryer for both gas streams can also be purchased.
Page 276: Pmt Sensor Hardware Calibration
5. Turn the gain adjustment potentiometer 12 turns clockwise or to its maximum setting. 6. Feed NO gas into the analyzer.  This should be 90% of the upper limit setting for the T200’s reporting range: EXAMPLE: if the reporting range is set at 500 ppb, use 450 ppb NO. 06858E DCN7057...
Page 277 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 7. Wait until the STB value is below 0.5 ppb Figure 12-8: Pre-Amplifier Board Layout 8. Scroll to the NORM PMT test function on the analyzer’s front panel. 9. With the NO gas concentrations mentioned in Step 5 above, the norm pmt value should be 900 mV.
Page 278: Replacing The Pmt, Hvps Or Tec
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.8.5. REPLACING THE PMT, HVPS OR TEC The photo multiplier tube (PMT) should last for the lifetime of the analyzer, however, the high voltage power supply (HVPS) or the thermo-electric cooler (TEC) components may fail.
Page 279 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply High voltage Power Supply & Aux. Signal (HVPS)
Page 280 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 14. If the cold block or TEC is to be changed:  Disconnect the TEC driver board from the preamplifier board, remove the cooler fan duct (4 screws on its side) including the driver board.
Page 281: Removing / Replacing The Relay Pca From The Instrument
Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service 12.8.6. REMOVING / REPLACING THE RELAY PCA FROM THE INSTRUMENT This is the most commonly used version of the Relay PCA. It includes a bank of solid state AC relays. This version is installed in analyzers where components such as AC powered heaters must be turned ON &...
Page 282: Frequently Asked Questions
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Troubleshooting & Service 12.9. FREQUENTLY ASKED QUESTIONS The following list was compiled from the Teledyne API's Customer Service Department‟s 10 most commonly asked questions relating to the T200 NOx Analyzer. QUESTION ANSWER Why does the ENTR button...
Page 283 Teledyne API – T200 NO/NO Analyzer Operation Manual Troubleshooting & Service QUESTION ANSWER How long does the sample pump The sample pump should last one to two years and the pump head should last? be replaced when necessary. Use the RCEL pressure indicator on the front panel to see if the pump needs replacement.
Page 284: Technical Assistance
Toll-free Phone: +1 858-657-9800 Phone: +1 858-657-9816 Fax: sda_techsupport@teledyne.com Email: http://www.teledyne-api.com/ Website: Before you contact Teledyne API's Tech Support, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-api.com/manuals/. 06858E DCN7057...
Page 285: Principles Of Operation
13.1. MEASUREMENT PRINCIPLE 13.1.1. CHEMILUMINESCENCE CREATION IN THE T200 REACTION CELL The T200‟s measures the amount of NO present in a gas by detecting the chemiluminescence which occurs when nitrogen oxide (NO) is exposed to ozone (O This reaction is a two-step process: ...
Page 286 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation Equation 13-1     The second step occurs because the laws of thermodynamics require that systems seek the lowest stable energy state available, therefore the excited NO molecule quickly returns to its ground state, releasing the excess energy.
Page 287: Chemiluminescence Detection In The T200 Reaction Cell
13.1.2. CHEMILUMINESCENCE DETECTION IN THE T200 REACTION CELL 13.1.2.1. THE PHOTO MULTIPLIER TUBE (PMT) The T200 uses a special kind of vacuum tube, called a photo-multiplier tube (PMT), to detect the amount of light created by the NO and O reaction in the reaction cell.
Page 288 In order to measure the concentration of NO , and therefore the concentration of NO the T200 periodically switches the sample gas stream so that the pump pulls it through a special converter cartridge filled with molybdenum (Mo, “moly”) chips that are heated to a temperature of 315°C.
Page 289: Auto Zero
) content of the sample gas (i.e. the NO present + the converted NO present). By switching the sample gas stream in and out of the “moly” converter every 6 - 10 seconds, the T200 analyzer is able to quasi-continuously measure both the NO and the total NO content.
Page 290: Measurement Interferences
It should be noted that the chemiluminescence method is subject to interferences from a number of sources. The T200 has been successfully tested for its ability to reject interference from most of these sources. Table 13-1 list the most common types of interferents that could affect the performance of your T200.
Page 291 . 13.1.5.3. LIGHT LEAKS The T200 sensitivity curve includes a small portion of the visible light spectrum (see Figure 13-2), therefore it is important to ensure that the reaction cell is completely sealed with respect to light.
Page 292: Table 13-1: List Of Interferents
SO in the O generator to create (NH (ammonium sulfate) The Sample dryer built into the T200 is sufficient and NH (ammonium nitrate) which form opaque for removing typical ambient concentration levels white deposits on optical filter window. Also forms...
Page 293: Pneumatic Operation
In this section of the manual vacuum readings are given in inches of mercury absolute (In-Hg-A). This pressure value is referenced against zero (a perfect vacuum). The gas flow for the T200 is created by a pump that is pneumatically downstream from the rest of the instrument‟s components. This is either: ...
Page 294 Configurations will vary depending on the optional equipment that is installed. For example:  An T200 with the optional internal span gas generator installed will add another FT8 connector and orifice assembly to the manifold where the FT28 fitting is shown in the above drawing.
Page 295: Flow Rate Control - Critical Flow Orifices
Cycle repeats every minute 13.2.2. FLOW RATE CONTROL - CRITICAL FLOW ORIFICES Sample gas flow in the T200 analyzer is created via the use of several flow control assemblies (see Figure 13-6 for an example) located in various places in the gas streams of the instrument.
Page 296 13.2.2.2. LOCATIONS AND DESCRIPTIONS OF CRITICAL FLOW ORIFICES INSIDE THE T200 The T200 uses several of the following critical flow orifices (Figure 13-7) to create and maintain the proper flow rate of gas through its various components. (Please note that Figure 13-7 represents the standard configuration and is provided for reference).
Page 297: Table 13-3: T200 Gas Flow Rates
Orifice’s Orifice Dia. 0.004" OZONE DRYER INSTRUMENT CHASSIS Figure 13-7: Location of Flow Control Assemblies & Critical Flow Orifices Table 13-3: T200 Gas Flow Rates Flow rate Orifice Location Purpose Diameter (nominal) Controls rate of flow of sample gas into the Sample gas inlet of reaction cell 0.010”...
Page 298: Ozone Gas Generation And Air Flow
T200 (those controlling the sample gas and O3 flow into the cell itself) are located in the reaction cell where they can be maintained at a constant temperature.
Page 299: Figure 13-8: Ozone Generator Principle
Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation Figure 13-8: Ozone Generator Principle 13.2.3.2. OZONE GENERATOR DRY AIR SUPPLY Ambient air usually contains enough water vapor to greatly diminishes the yield of ozone produced by the ozone generator. Water also reacts with chemicals inside the O...
Page 300: Figure 13-10: T200 Sample Dryer
Figure 13-10: T200 Sample Dryer To provide a dry purge gas for the outer side of the Nafion tube, the T200 returns some of the dried air from the inner tube to the outer tube. This means that any time the analyzer is turned on after having been OFF for 30 minutes or more, the humidity gradient between the inner and outer tubes is not very large and the dryer‟s efficiency is...
Page 301 , the break-down is not quite fast enough to ensure that it is completely removed from the exhaust gas stream of the T200 by the time the gas exits the analyzer. Due to the high toxicity and reactivity of O...
Page 302: Pneumatic Sensors
The T200 displays all pressures in inches of mercury absolute (in-Hg-A), i.e. Note absolute pressure referenced against zero (a perfect vacuum). The T200 uses three pneumatic sensors to verify the flow and pressure levels of its gas streams. They are located on a printed circuit assembly, called the pneumatic pressure/flow sensor board, located just behind the sensor assembly.
Page 303 Analyzer Operation Manual Principles of Operation 13.2.4.3. SAMPLE GAS FLOW CALCULATION Sample gas flow in the T200 analyzer is not a directly measured value, but is rather calculated based on the measured pressure differential across the sample gas critical flow orifice.
Page 304: Electronic Operation
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation 13.3. ELECTRONIC OPERATION 13.3.1. OVERVIEW Figure 13-11 shows a block diagram of the major electronic components of the analyzer. ANALOG COM2 USB COM RS232 Ethernet Female port Male C Bus)
Page 305 The core of the analyzer is a microcomputer/central processing unit (CPU) that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly onto which the CPU is mounted: the motherboard.
Page 306: Cpu
The DOM is a 44-pin IDE flash drive with storage capacity to 128 MB. It is used to store the computer‟s operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer‟s internal data acquisition system (DAS).
Page 307: Motherboard
CPU. The A/D can be configured for several different input modes and ranges but in the T200 it is used in unipolar mode with a +5V full scale. The converter includes a 1% over and under-range.
Page 308 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation HIGH VOLTAGE POWER SUPPLY LEVEL: The PMT high voltage is based on the drive voltage from the preamplifier board. It is digitized and sent to the CPU where it is used to calculate the voltage setting of the HVPS.
Page 309 Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation 13.3.3.3. THERMISTOR INTERFACE This circuit provides excitation, termination and signal selection for several negative coefficient, thermistor temperature sensors located inside the analyzer. They are: REACTION CELL TEMPERATURE SENSOR: The reaction cell temperature sensor is a thermistor embedded in the reaction cell manifold.
Page 310 TEST menu of the unit‟s software.  In its standard configuration, the T200 comes with all four of these channels set up to output a DC voltage. However, 4-20mA current loop drivers can be purchased for the first three of these outputs, A1, A2 and A3.
Page 311 Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation OPTICAL TEST (OTEST) CONTROL: When the CPU sets this control signal to high (ON) the optical test feature is initiated (see Section 8.3).  The OTEST can be initiated by following the procedure in 12.7.12.1, or by setting the SIGNAL I/O Function OPTIC_TEST to ON.
Page 312: Relay Pca
HOCK AZARD Only those relays actually required by the configuration of the T200 are populated. A protective retainer plate is installed over the ac power relay to keep them securely seated in their sockets and prevent accidental contact with those sockets that are not populated see Figure 13-14).
Page 313: Figure 13-14: Relay Pca P/N 045230100 With Ac Relay Retainer In Place
Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation Retainer Mounting Screws AC Relay Retainer Plate Figure 13-14: Relay PCA P/N 045230100 with AC Relay Retainer in Place 13.3.4.1. STATUS LED’S Sixteen LED‟s are located on the analyzer‟s relay PCA (some are designated “spare”...
Page 314: Figure 13-15: Status Led Locations – Relay Pca
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation D10 (Green) – NO/NO Valve D9 (Green) – AutoZero Valve D8 (Green) – Optional Sample/Cal Valve D7 (Green) – Optional Zero/Span Valve  NO Converter Heater D3 (Yellow) NO D2 (Yellow) Reaction Cell Heater D5 (Yellow) –...
Page 315 Additional valve sets also controlled by the CPU via the I C bus and the relay PCA can be included in the T200 (see Table 1-1 and Sections 3.3.2.3, 3.3.2.4, and 3.3.2.5 for descriptions of these valve sets). 06858E DCN7057...
Page 316: Figure 13-16: Heater Control Loop Block Diagram
CPU. All of the heaters used in the T200 are AC powered which are turned ON/OFF by AC Relays located on the relay PCA in response to commands issued by the CPU.
Page 317: Table 13-5: Thermocouple Configuration Jumper (Jp5) Pin-Outs
PCA (see Section 13.5.2). 13.3.4.5. THERMOCOUPLE INPUTS AND CONFIGURATION JUMPER (JP5) Although the relay PCA supports two thermocouple inputs, the current T200 analyzers  NO converter. only utilize one. It is used to sense the temperature of the NO ...
Page 318: Sensor Module
13.5. PHOTO MULTIPLIER TUBE (PMT) The T200 uses a photo multiplier tube (Figure 12-9) to detect the amount of chemiluminescence created in the Reaction Cell. A typical PMT is a vacuum tube containing a variety of specially designed electrodes.
Page 319: Pmt Preamplifier
(this is referred to as “dark noise”).  The gain voltage of the PMT used in the T200 is usually set between 400 V and 800 V.  This parameter is viewable through the front panel as test function HVPS (see Section 4.1.1).
Page 320: Figure 13-19: Pmt Preamp Block Diagram
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation Note These adjustments should only be performed when encountering problems with the software calibration that cannot be rectified otherwise. See Section 12.8.4 for more information about this hardware calibration.
Page 321: Pmt Cooling System
Figure 13-20: Typical Thermo-Electric Cooler In the case of the T200, the current flow is controlled by the TEC Control PCA which adjusts the amount of current applied to the TEC based on the temperature sensed by a thermistor embedded in the PMT‟s cold block. The higher the temperature of the PMT, the more current is pumped through the TEC.
Page 322: Pneumatic Sensor Board
For the definitions and acceptable signal levels of these test points see 12.7.14. 13.6. PNEUMATIC SENSOR BOARD The flow and pressure sensors of the T200 are located on a printed circuit assembly just behind the PMT sensor. Refer to Section 12.7.6.1 for a figure and on how to test this assembly.
Page 323: Power Supply/Circuit Breaker
A 6.75 amp circuit breaker is built into the ON/OFF switch. In case of a wiring fault or incorrect supply power, the circuit breaker will automatically turn off the analyzer.  Under normal operation, the T200 draws about 1.5 A at 115 V and 2.0 A during start-up. WARNING LECTRICAL...
Page 324: Ac Power Configuration
 NO converter the reaction cell pump options or the AC powered heaters for the NO and some of the T200‟s must be properly configured for the type of power being supplied to the instrument. Configuration of the power circuits is set using several jumper sets located on the instruments relay PCA.
Page 325: Figure 13-23: Location Of Ac Power Configuration Jumpers
Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation RELAY PCA Configuration Jumpers for Optional AC Heaters Sensor, Internal Perm Tube Oven Heater) Configuration Jumpers Pump for AC Heaters Configuration  NO converter, Reaction Cell) (Internal Pump Options Only)
Page 326: Figure 13-24: Pump Ac Power Jumpers (Jp7)
Connects pump pin 1 to 220 / 240VAC power line 3 to 8 A jumper between pins 5 and 10 may be present on the jumper plug assembly, but has no function on the Model T200. 110 VAC /115 VAC...
Page 327: Figure 13-25: Typical Set Up Of Ac Heater Jumper Set (Jp2)
Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation 13.7.1.2. AC CONFIGURATION – STANDARD HEATERS (JP2) Power configuration for the AC the standard heaters is set using Jumper set JP2 (see Figure 13-25 for the location of JP2).
Page 328: Figure 13-26: Typical Jumper Set (Jp2) Set Up Of Heaters
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation 13.7.1.3. AC CONFIGURATION – HEATERS FOR OPTION PACKAGES (JP6) The IZS valve option includes an AC heaters that maintain an optimum operating temperature for key components of those options. Jumper set JP6 is used to connect the heaters associated with those options to AC power.
Page 329: Front Panel Touchscreen/Display Interface
Teledyne API – T200 NO/NO Analyzer Operation Manual Principles of Operation 13.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.
Page 330: Lvds Transmitter Board
WINDOWS CE. Inside the WINDOWS CE shell, special software developed by Teledyne API interprets user commands via the various interfaces, performs procedures and tasks, stores data in the CPU‟s various memory devices and calculates the concentration of the sample gas.
Page 331: Adaptive Filter
Unlike other analyzers that average the output signal over a fixed time period, the T200 averages over a defined number of samples, with samples being about 8 seconds apart (reflecting the switching time of 4 s each for NO and NO This technique is known as boxcar filtering.
Page 332: Calibration - Slope And Offset
Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Principles of Operation 13.9.3. CALIBRATION - SLOPE AND OFFSET Calibration of the analyzer is performed exclusively in software. During instrument calibration, (see Sections 9 and 10) the user enters expected values for zero and span via the front panel touchscreen control and commands the instrument to make readings of calibrated sample gases for both levels.
Page 333: Glossary
(Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Corona Discharge, a frequently luminous discharge, at the surface of a conductor or...
Page 334 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Glossary Term Description/Definition DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and any other addressable device connected to the network Diagnostics, the diagnostic settings of the analyzer.
Page 335 Teledyne API – T200 NO/NO Analyzer Operation Manual Glossary Term Description/Definition Liters Per Minute Mass Flow Controller Measure/Reference NDIR Non-Dispersive Infrared MOLAR the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is MASS the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
Page 336 Teledyne API – T200 NO/NO2/NOx Analyzer Operation Manual Glossary Term Description/Definition SLAMS State and Local Air Monitoring Network Plan Standard Liters Per Minute of a gas at standard temperature and pressure SLPM Standard Temperature and Pressure TCP/IP Transfer Control Protocol / Internet Protocol, the standard communications protocol for...
Page 337: Index
INDEX BOX TEMP, 66, 76, 77, 120, 145, 235 BOX TEMP WARNING, 66, 77, 145 AC Power, 19, 322, 324 115 VAC, 324 50 HZ, 324 CAL Button, 78, 280 60 Hz, 19, 248, 322, 324 CAL_ON_NO2, 100 AIN, 118 CALCHEK, 150 AMBIENT ZERO/SPAN VALVE OPTION, 53 CALDAT, 150...
Page 338 Teledyne API – T200 NO/NO Index Analyzer Operation Manual ZERO_CAL, 254 Desorber CONV TEMP WARNING, 66, 77, 145 , 62 CPU, 42, 43, 66, 77, 97, 105, 118, 228, 231, 233, DHCP, 131 236, 248, 256, 257, 303, 304, 305, 308, 309, 310,...
Page 339 Teledyne API – T200 NO/NO Analyzer Operation Manual Index Environmental Protection Agency(EPA), 20, 49, Status Flag 178, 180 Default Settings, 145 Modes, 145 Calibration, 68, 78, 177, 180 Unassigned Flags, 145 EPA Equivalency Unused Bits, 145 Software Settings, 20 Warnings, 145...
Page 340 Teledyne API – T200 NO/NO Index Analyzer Operation Manual ® Motherboard, 77, 105, 113, 231, 236, 248, 251, Perma Pure , 290, 295, 297, 298, 301 303, 305, 309, 322 Permeation Rate, 61, 100 Multidrop, 46, 124, 138 Permeation Tube, 60, 61, 62, 76, 100, 280...
Page 341 Teledyne API – T200 NO/NO Analyzer Operation Manual Index Valve States, 60 RCELL TEMP, 235, 329 Pressurized Zero Air Inlet RCELL TEMP WARN, 66 SAMP, 329 Valve States, 60 SAMP FLOW, 75 PTEF, 51, 52, 54, 55, 58, 59 Sample Pressure Sensor, 300...
Page 342 Teledyne API – T200 NO/NO Index Analyzer Operation Manual ST_DIAG, 253 Sample Pressure Sensor, 231 ST_HIGH_RANGE, 253 Sample Temperature Sensor, 230, 231 ST_O2_CAL, 253 Scrubber ST_SPAN_CAL, 253 ST_SYSTEM_OK, 253 Internal Pneumatics, 63 ST_ZERO_CAL, 253 Scubber STB (Stability Test function), 75, 100...
Page 343 Teledyne API – T200 NO/NO Analyzer Operation Manual Index TPC_ENABLE, 100 IZS_SET, 100 MEASURE_MODE, 100 STABIL_GAS, 100 TPC_ENABLE, 100 Ventilation Clearance, 24 Units of Measurement, 69, 91, 92 Venting, 51, 52, 55, 58 Volumetric Units vs Mass Units, 91 visible light spectrum, 289...
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Page 345 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A: Version Specific Software Documentation APPENDIX A: Version Specific Software Documentation APPENDIX A-1: SOFTWARE MENU TREES, VERSION 1.1.0 (T200, T204)/KB7 (200E) ... 3 APPENDIX A-2: SETUP VARIABLES ..................9 ...
Page 346 APPENDIX A: Version Specific Software Documentation Teledyne API - T200, T204 and 200E Series (05295F DCN6900) 06858E DCN7057...
Page 347: Appendix A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E)
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Figure A-1: Basic Sample Display Menu 06858E DCN7057...
Page 348 APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Teledyne API - T200, T204 and 200E Series (05295F DCN6900) SAMPLE SETUP MORE ACAL RNGE PASS <PREV NEXT> PREV NEXT MODE Go to iDAS TIME DATE Menu Tree SEQ 1)
Page 349 APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Figure A-3: Secondary Setup Menu (COMM & VARS) 06858E DCN7057...
Page 350 APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Go to Menu Go to Menu Go to Menu Tree Tree Tree Set/create unique gas ID number Figure A-4: Secondary Setup Menu (HESSEN)
Page 351 APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Figure A-5: Secondary Setup Menu (DIAG) 06858E DCN7057...
Page 352 APPENDIX A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E) Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Figure A-6: Internal Data Acquisition (DAS) Menu 06858E DCN7057...
Page 353: Appendix A-2: Setup Variables
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-2: Setup Variables APPENDIX A-2: Setup Variables Table A-1: Setup Variables Setup Variable Numeric Default Value Range Description Units Value DAS_HOLD_OFF Minutes 0.5–20 Duration of DAS hold off period.
Page 354: Appendix A-3: Warnings And Test Measurements
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-3: Warnings and Test Measurements APPENDIX A-3: Warnings and Test Measurements Table A-2: Warning Messages Warning Name Message Text Description WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
Page 355 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Warning Name Message Text Description WRCELLPRESS RCELL PRESS WARN Reaction cell pressure outside of warning limits. WBOXTEMP BOX TEMP WARNING Chassis temperature outside of warning limits.
Page 356 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-3: Warnings and Test Measurements Warning Name Message Text Description WFRONTPANEL FRONT PANEL WARN Firmware is unable to communicate with the front panel. WANALOGCAL ANALOG CAL WARNING The A/D or at least one D/A channel has not been calibrated.
Page 357 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Table A-3: Test Measurements Test Name Message Text Description NONOXCONC NO=396.5 NOX=396.5 Simultaneously displays NO and NOX concentrations. not 6 RANGE RANGE=500.0 PPB...
Page 358 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-3: Warnings and Test Measurements Test Name Message Text Description CO2CELLTEMP CO2 CELL TEMP=50.8 C sensor cell temperature. O2CELLTEMP O2 CELL TEMP=50.8 C sensor cell temperature. IZSTEMP IZS TEMP=50.8 C IZS temperature.
Page 359 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Test Name Message Text Description XIN1 AIN1=37.15 EU External analog input 1 value in engineering units. XIN2 AIN2=37.15 EU External analog input 2 value in engineering units.
Page 360: Appendix A-4: Signal I/O Definitions
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-4: Signal I/O Definitions APPENDIX A-4: Signal I/O Definitions Table A-4: Signal I/O Definitions Signal Name Bit or Channel Number Description Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex 0–7...
Page 361 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Number Description Control outputs, U17, J1008, pins 1–8 = bits 0–7, default I/O address 321 hex 0–7...
Page 362 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-4: Signal I/O Definitions Signal Name Bit or Channel Number Description A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex ST_SYSTEM_OK 0 = system OK...
Page 363 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Number Description Relay board digital output (PCF8575), default I C address 44 hex RELAY_WATCHDOG Alternate between 0 and 1 at least...
Page 364 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-4: Signal I/O Definitions Signal Name Bit or Channel Number Description Rear board primary MUX analog inputs, MUX default I/O address 32A hex PMT_SIGNAL PMT detector HVPS_VOLTAGE HV power supply output...
Page 365 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Number Description Rear board analog outputs, default I/O address 327 hex CONC_OUT_1 Concentration output #1 (NO...
Page 366: Appendix A-5: Trigger Events And Das Parameters
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-5: Trigger Events and DAS Parameters APPENDIX A-5: Trigger Events and DAS Parameters Table A-5: DAS Trigger Events Name Description ATIMER Automatic timer expired EXITZR Exit zero calibration mode...
Page 367 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Table A-6: DAS Parameters Name Description Units PMTDET PMT detector reading RAWNOX Raw PMT detector reading for NOX RAWNO Raw PMT detector reading for NO...
Page 368 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-5: Trigger Events and DAS Parameters Name Description Units NXCNC2 concentration for range #2 NXCNC3 concentration for range #3 NOCNC1 NO concentration for range #1 NOCNC2 NO concentration for range #2...
Page 369 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 Name Description Units XIN4 Channel 4 Analog In XIN4SLPE Channel 4 Analog In Slope XIN4OFST Channel 4 Analog In Offset XIN5...
Page 370: Appendix A-6: Terminal Command Designators
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-6: Terminal Command Designators APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators Command Additional Command Syntax Description Display help screen and this list of ? [ID] commands...
Page 371 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply.
Page 372: Appendix A-7: Modbus Register Map
Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-7: MODBUS Register Map APPENDIX A-7: MODBUS Register Map MODBUS Register Description Units Address (decimal, 0-based) MODBUS Floating Point Input Registers (32-bit IEEE 754 format; read in high-word, low-word order; read-only)
Page 373 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 MODBUS Register Description Units Address (decimal, 0-based) Sample flow rate cc/m Sample pressure “Hg Internal box temperature C High voltage power supply output...
Page 374 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-7: MODBUS Register Map MODBUS Register Description Units Address (decimal, 0-based) External analog input 4 slope eng unit /V External analog input 4 offset eng unit External analog input 5 value...
Page 375 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 MODBUS Register Description Units Address (decimal, 0-based) photometer measurement potential cell pressure PSIA lamp temperature °C 14 + 15 bench serial number —...
Page 376 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) APPENDIX A-7: MODBUS Register Map MODBUS Register Description Units Address (decimal, 0-based) Rear board communication warning Relay board communication warning Front panel communication warning Analog calibration warning Dynamic zero warning...
Page 377 Teledyne API - T200, T204 and 200E Series (05295F DCN6900) Appendix A3: Warnings and Test Measurements, Software Version K.3 MODBUS Register Description Units Address (decimal, 0-based) Triggers span calibration of NO range #1 (on enters cal.; off exits cal.) Triggers zero calibration of NO range #2 (on enters cal.;...
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Page 379 APPENDIX B - Spare Parts Use of replacement parts other than those supplied by T-API may result in non Note compliance with European standard EN 61010-1. Due to the dynamic nature of part numbers, please refer to the Website or call Note Customer Service for more recent updates to part numbers.
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Page 381 T200 Spare Parts List Reference: PN 06847 02/28/2013 1 of 3 page(s) Part Number Description 000940100 ORIFICE, 3 MIL, DILUTION & VACUUM MANIFOLDS & IZS 000940400 ORIFICE, 4 MIL, OZONE FLOW & O2 OPTION 000940500 CD, ORIFICE, .007 ORANGE (KB) 000940600 ORIFICE, 10 MIL, SAMPLE FLOW &...
Page 382 T200 Spare Parts List Reference: PN 06847 02/28/2013 2 of 3 page(s) Part Number Description 044610000 ASSY, VALVES, MOLY/HICON 045230200 PCA, RELAY CARD W/RELAYS, E SERIES, S/N'S >467 045500100 ASSY, ORIFICE HOLDER, 4 MIL, OZONE FLOW 045500300 ASSY, ORIFICE HOLDER, 10 MIL, SAMPLE FLOW & DIL MANIFOLD...
Page 383 T200 Spare Parts List Reference: PN 06847 02/28/2013 3 of 3 page(s) Part Number Description FL0000003 FILTER, DFU (KB) FM0000004 FLOWMETER (KB) FT0000010 FITTING, FLOW CONTROL HW0000005 FOOT, CHASSIS/PUMP PACK HW0000020 SPRING, FLOW CONTROL HW0000030 ISOLATOR, SENSOR ASSY HW0000031 FERRULE, SHOCKMOUNT HW0000099 STANDOFF, #6-32X.5, HEX SS M/F...
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Page 385 Appendix C Warranty/Repair Questionnaire T200 and M200E (04503E, DCN6611) CUSTOMER: ____________________________________ PHONE: ___________________________________________ CONTACT NAME: _______________________________ FAX NO. ___________________________________________ SITE ADDRESS: ______________________________________________________________________________________ MODEL SERIAL NO.: ____________________________ FIRMWARE REVISION: _______________________________ 1. ARE THERE ANY FAILURE MESSAGES? ____________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST...
Page 386 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. TELEDYNE API CUSTOMER SERVICE EMAIL: SDA_techsupport@teledyne.com...
Page 387 APPENDIX D – Wire List and Electronic Schematics 06858E DCN7057...
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Page 389 T200X INTERCONNECT LIST (Reference: 0691101B DCN5936) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 0364901 CBL, AC POWER AC Line Power Entry CN0000073 Power Switch SW0000025 AC Neutral Power Entry CN0000073 Power Switch SW0000025 Power Grnd Power Entry CN0000073 Shield SW0000025 Power Grnd...
Page 390 T200X INTERCONNECT LIST (Reference: 0691101B DCN5936) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 0402603 CBL, IZS & O2 SENSOR HEATERS/THERMISTORS, REACTION CELL & MANIFOLD THERMISTORS Rcell thermistor A Reaction cell thermistor 041920000 Motherboard 058021100 Rcell thermistor B Reaction cell thermistor 041920000 Motherboard 058021100...
Page 391 T200X INTERCONNECT LIST (Reference: 0691101B DCN5936) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 04671 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION) Motherboard 058021100 Xmitter bd w/Multidrop 069500000 Motherboard 058021100 14 Xmitter bd w/Multidrop 069500000 RTS0 Motherboard 058021100 13 Xmitter bd w/Multidrop 069500000 Motherboard 058021100...
Page 392 T200X INTERCONNECT LIST (Reference: 0691101B DCN5936) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 06746 CBL, MB TO 06154 CPU Motherboard 058021100 Shield Motherboard 058021100 14 CPU PCA 067240000 COM1 RTS0 Motherboard 058021100 13 CPU PCA 067240000 COM1 Motherboard 058021100 12 CPU PCA 067240000...
Page 393 06858E DCN7057...
Page 394 VERSION TABLE 016680000 - CE MARK VERSION STD PROD. VERSION UP TO 10/99 016680100 - NON CE MARK (OBSOLETE) +15V +15V 016680200 - SUB PS 17 SWITCHER FOR LINEAR SUPPLY +15V DELETE COMPONENTS T1, D1, D2, C9, C11, PTC1, PTC2, U2 ADD COMPONENTS 016680300 - LOW OUTPUT + FIXED FREQ 1.2K...
Page 395 R34 2.00K 0.1uF 49.9 0.1uF 0.1uF U2V+ 0.1uF 49.9 1.00K 22uF 22uF R18 1.00K 1.00K 0.1uF 0.1uF 0.1uF R31 1.00K U1V+ R29 1.00K R24 1.00K MTB30P6V 6.04K LMC6464BIM MTB30P6V MTB30P6V LMC6464BIM LMC6464BIM U2V+ Open for M200E JUMPER Closed for M100A R13 20.0K R26 20.0K R25 20.0K...
Page 396 ISO_+15V ISO_+15V +VOUT ISOV+ ISO-GND SOUT -VOUT 0.47 ISO-GND ISO_GND DCP010515 9970 Carroll Canyon Road, San Diego, CA 92131 Teledyne API 0.47 ISO_-15V ISOV- Title ISO_-15V SCH, 0-20MA OUTPUT, E SERIES Size Number Revision DCN: 6415 03632 PRINTED DOCUMENTS ARE UNCONTROLLED...
Page 397 General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils AC_Line 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5.
Page 398 AC_Line RELAY3 RELAY4 Aux Relay Connector RELAY3 RELAY4 MOLEX6 AC_Neutral I2C_Vcc I2C_Vcc SLD-RLY SLD-RLY IO10 IO11 IO12 +12V IO13 Valve4 IN 4 OUT4 IN 3 SN74HC04 Valve5 VLV_ENAB ENABLE OUT 3 IN 2 OUT 2 Valve6 IN 1 OUT 1 Valve7 UDN2540B(16) CON10...
Page 399 +15V 2.55K VDD_TC +15V 5.6V LTC1050 TYPE J J TC Connector OPA2277 -15V MICROFIT-4 249K TYPE k K TC Connector 332K JUMPER VEE_TC 5.6V 2.55K VDD_TC -15V LTC1050 OPA2277 TYPE J 249K J TC Connector 1 uF TOUT 676K JUMPER LT1025 VEE_TC Title...
Page 400 +15V 1.1K ASCX PRESSURE SENSOR 1.0UF LM4040CIZ S1/S4_OUT S2_OUT S3_OUT 10V_REF +15V ASCX PRESSURE SENSOR MINIFIT6 +15V FLOW SENSOR FM_4 CN_647 X 3 1.0UF +15V LM4040CIZ CON4 SCH, PCA 04003, PRESS/FLOW, 'E' SERIES The information herein is the APPROVALS DATE property of API and is submitted in strictest con- DRAWN...
Page 401 Interconnections preamp cktry HVPS Cktry 04181H-1-m100e200e.sch 04181H-2-m100e200e.SCH 04181H-3-m100e200e.SCH Title M100E/200E PMT Preamp PCA Size Number Revision 04181 Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddb Drawn By: 06858E DCN7057 D-15...
Page 402 ON JP2: +15V PMT TEMPERATURE FEEDBACK FOR 100E/200E : SHORT PINS 2 &5 ONLY. +12V_REF FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5. +15V +15V TJP1A 6.2V ZENER SEE TABLE OPTIC TEST PMT TEMP CONFIG JUMPER TJP2A 6.2V 150K...
Page 403 VPMT ETEST ETEST IN 4 COM4 ETEST IN 3 ETEST_SIGNAL 74AHC1GU04 COM3 ETEST PREAMP1 PREAMP2 COM2 +15V HIGAIN HIGAIN COM1 -15V HIGAIN DG444DY 0.68 uF 74AHC1GU04 +15V -15V +5V_SYS 0.68 uF -15V LF353 U16B 100M +15V 0.001 uF R46 100 100 pF LF353, OPAMP 1000M...
Page 404 HIGH VOLTAGE SUPPLY 100pF VREF +15V U22 LT1790AIS6-5 4.99K 0.68 uF 0.1uF/ 50V +15V CA0000192 1.0uF/16V +5V_LOCAL CA0000199 0.1 uF 4.99K 4.99K HVPS U16A Iout Vrf(-) 3.92K LF353, OPAMP Vrf(+) 1.0K 0.68 uF 10uF/25V COMP 0.68 uF +5V_LOCAL 100Kx8 0.1 uF -15V DAC0802 -15V...
Page 405 Not Used Title SCH, E-Series Analog Output Isolator, PCA 04467 Size Number Revision 04468 Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By: 06858E DCN7057 D-19...
Page 406 5/16/07 Add alternate thermocouple connectors AGND +15V 02/15/11 Add C20, C21, C22, TP10, TP11, TP12 +15V AGND -15V -15V +12RT +12RET +12V Title +12V Teledyne API EGND CHS_GND Size Number Revision DCN:6161 04524 CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH CON10THROUGH...
Page 407 IO15 +12V MINIFIT-2 X1 X2 X3 IRL3303 MTK1 MTK2 +12V MINIFIT-2 Use 50 mil traces IRL3303 IRL3303 Title +12V Teledyne API +12RET Size Number Revision DCN:6161 MINIFIT-2 04524 Printed documents are uncontrolled Date: 7/11/2011 Sheet of File: N:\PCBMGR\..\04524-E_p2.schDoc Drawn By:...
Page 408 +15V OPA2277 14.3K 0.01 TC2_JGAINA TC2_JGAINB THERMOCOUPLE CONNECTOR HAMITHERM 0.01 TC2_GND TOUT TC2_5MVA TC2_5MVB TC2_JCOMPB TC2_KCOMPB LT1025 Title Teledyne API DCN:6161 Size Number Revision Printed documents are uncontrolled 04524 Date: 7/11/2011 Sheet of File: N:\PCBMGR\..\04524-E_p3.schDoc Drawn By: 06858E DCN7057 D-22...
Page 409 ',*287 '>@ 6+'1 6+'1 '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK ',*287 6+'1 6+'1 '>@ '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK ',*,1 '>@ '>@ '>@ ',*,2 ',*,2 ',*,2 ',*,2 E3VFK 6(1625,1 '>@ 7(0308; 7(0308; '>@ '>@ '$&08; '$&08; '$&9 '$&9 7(03 7(03...
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Page 413 &+ &+ ,& &+ &+ 23$8$ &+ &+ &+ &+ &+ &+ &+ &+ 9 9 9 9 & & X) FHUDPLF $1$/2* ,13876 & X) 9 7$17$/80 95() $*1' X) FHUDPLF - - 56 0,&52),7 0,&52),7 $'&95() .
Page 414 9 9$1$ %<3$66 &$36 0867 %( :,7+,1 212)) 1& 2) 7+( & 5(*8/$725 X) 9 7$17$/80 /3,0 ,1387287387 3,16 & X) '>@ 7+(50,67(5 9&& 9 ,QVWDOO ;7 WKURXJK KROH 9$1$ 25 ;7 60' 0$;&:1 EXW QRW ERWK 7(0308;...
Page 415 &21752/ ,13876 9&& [ .[ ',*,2 36 - < < < < < < (;7(51$/ &21752/ / )( %($' < < +& '>@ 7(50%/2&. S) (;7B9B287 S) & & S) 9 S) 9 36 S) 9 S) 9 / )( %($' 3ODFH WKHVH WHUPLQDWLRQ UHVLVWRUV DW WKH HQG RI HDFK GDWD...
Page 416 9&& ',*,7$/ 2873876 51 [ 36 & & 73 S) & & 6+'1 6+'1 S) +& ',*,2 &/. +& / )( %($' - $ 67$786 2873876 36 '>@ / )( %($' & & & & 7(50%/2&. S) & & )( %($'...
Page 417 9&& ',*,7$/ 2873876 [ 36 6+'1 6+'1 S) +& ',*,2 8& &/. S) +& / )( %($' - 36 '>@ &21752/ 2873876 / )( %($' &2B(;7B5(7 & & 7(50%/2&. / )( %($' 9&& (;7(51$/ &211(&725 S) 62/'(5 6,'( [ S) S)
Page 418 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS 3.3V FB16 FBMH3216HM501NT FBMH3216HM501NT FB17 0039300100 0039300100 FBMH3216HM501NT FBMH3216HM501NT DithB aHSync aVsync Mode 5V-GND 5V-GND Bklght+ Bklght- i BackLightDrive FBMH3216HM501NT Vcom Mode 22uF/6.3V aData Enable 3.3V JMK316BJ226KL 0.0022 aVsync CA_112 aHSync Internal Dithering 0 = Enable 11 12...
Page 419 AVdd: +10.4V 309K 0.001 487K CD214A-B140LF AVdd 3.3V Bklght+ 22uH 3.9uH 22uF/6.3V MBRM120LT1G 4.7uF/16V 4.7uF/16V GMK107BJ105KA JMK316BJ226KL 806K TMK325BJ226MM Vgl: -7V 24pf 22uf/25V GMK107BJ105KA SHDN Bklght- BAT54S 9.76 5V-GND DRVN 100K 0.33 CAT4139TD-GT3 DRVP BAT54S FDV305N 464K 0.33 0.33 TPS65150PWP PGND 806K 3.3V...
Page 420 USB-B-MINI USB3.3V 3.3V-REG 3.3V SHTDN CHASSIS 470pf 5V-GND FB13 5V-GND 100K USB3.3V 0.01uF 5V-GND 100K To new TScreen 100K 70553-004 24MHZ USB3.3V 5V-GND 5V-GND CHASSIS 5V-GND USB3.3V USB-A_R/A 0.1uF 5V-GND To old TScreen 100K 100K 70553-004 5V-GND TSHARC-12C 0.5A/6V 5V-GND 0.1uF 49.9 BUS +5...
Page 421 3.3V TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) FB15 FBMH3216HM501NT Y0_P1 Y0_N1 Y0_P Y1_P1 Y0_N Y1_P Y1_N1 Y1_N Y2_N1 Y2_N Y2_P Y2_P1 CHASSIS CLKOUT_N1 bDCLK CLKOUT CLKOUT_N CLKOUT_P1 CLKINM CLKOUT_P CLKINP HEADER-7X2 SHTDN 3.3V G3168-05000202-00 FB18 LVDS/VCC BACKL 3.3V PLLVCC aData Enable FBMH3216HM501NT NOTE: LVDSGND...
Page 422 To LCD Display From ICOP CPU CHASSIS-0 CHASSIS +3.3V VAD6 Y0_N VAD7 Y0_P VAD8 Y1_N VAD9 Y1_P Y2_P Header 22X2 VAD10 Y2_N VAD11 Y2_P Y2_N VAD0 VAD1 VBD10 CLKIN Y1_P VAD2 VAD3 VBD11 CLKIN CLKOUT_N VAD0 CLKOUTM CLKOUT_P Y1_N VAD6 VAD7 VAD1 CLKOUTP...
Page 423 .01/2KV CHASSIS SP3050 ATX+ ATX- ARX+ LED0- LED0+ ARX- LED1+ LED1- STRAIGHT THROUGH ETHERNET DF11-8DP-2DS(24) CHASSIS CONN_RJ45_LED +5V-ISO +5V-OUT VDD1 VDD2 47uH LME0505 GND1 GND2 4.7uF 100uF Header 8 Header 8 2.2k ISO-GND Title Auxiliary I/O Board (PWR-ETHERNET) Size Number Revision DCN:6092 06731...
Page 424 V-BUS V-BUS 0.1uF 4.7uF 0.1uF 0.1uF 2.2k 3.3V 0.1uF 0.1uF ONLINE 4.75k TXD-A TXD-B RTS-A RTS-B DTR-A DTR-B SUSPEND RXD-A RXD-B SUSPEND CTS-A CTS-B DSR-A DSR-B DCD-A DCD-B V-BUS RI-A RI-B VBUS VREG-I VBUS STAT SHTDN DF11-10DP-2DS(24) CP2102 SP3243EU CHASSIS 0.1uF NUP2202W1 MT-HOLE...
Page 425 +5V-ISO 4.99 +5V-ADC AGND 4.7uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF AN-CH0 ISO-GND AN-CH1 AN-CH2 SHTDN AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 ISO-GND ANALOG INPUT REF-AJ 0.1uF 0.1uF 4.7uF 0.01uF AGND DGND SMS12 SMS12 MAX1270BCAI+ AGND AGND ISO-GND .01/2KV ISO-GND AGND 49.9 +5V-ISO...

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