Page 1: Table Of Contents
General Information Hardware Descriptions Design EMC and ESD Measures SINUMERIK 840Di sl Power On and Power–Up PLC Commissioning Manual Ethernet Communication PROFIBUS Communication 8 Drive Commissioning (SINAMICS) Drive Commissioning (SIMODRIVE) NC Commissioning with HMI Advanced Alarm and Message Texts Axis and Spindle Test Run Drive Optimization with HMI Advanced...
Page 2 References EC Declaration of Conformity...
Page 3 6FC5397–4CP10–2BA0 Trademarks All product names mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners. We have checked the contents of this manual for agreement with the hardware and software described.
Page 5 +86 1064 719 990 +1 423 262 2522 +49 180 / 5050 – 223 +86 1064 747 474 +1 423 262 2289 Internet http://www.siemens.com/automation/support–request E–Mail mailto:adsupport@siemens.com © Siemens AG 2007 All Rights Reserved SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 6 Separate information is also available for operations that the machine tool manufacturer must carry–out. These include, for example, configuring/engineer- ing, installation and programming the PLC. © Siemens AG 2007 All Rights Reserved SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 7 Caution This warning (without the warning triangle) means that material damage may result if proper precautions are not taken. © Siemens AG 2007 All Rights Reserved SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 8 Accident Prevention Regulation VBG 4.0 must be adhered to, in particular § 8 ”Permissible deviations when working on live components”. Suitable electric tools should be used. © Siemens AG 2007 All Rights Reserved viii SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 9 Warning Repairs to devices that have been supplied by our company must only be carried out by SIEMENS Customer Service or by repair centers authorized by SIEMENS. When replacing parts or components, only use those parts that are included in the spare parts list.
Page 10 Siemens. To ensure trouble–free and safe operation of the product, it must be transported, stored and installed as intended and maintained and operated with care.
Page 21: General Information On The Sinumerik 840Di Sl
General Information on the SINUMERIK 840Di sl Overview of SINUMERIK 840Di sl With the SINUMERIK 840Di sl, Siemens can provide a complete PC--integrated control that controls the drive units and I/Os through the standard fieldbus PROFIBUS DP with Motion Control functionality and therefore permits a distrib- uted design of the overall system.
Page 22: System Components
Hardware components The hardware basis for the SINUMERIK 840Di sl is an industrial PC further referred to as PCU (PC–Unit) from Siemens A&D, in conjunction with the MCI board (Motion Control–Interface). The SINUMERIK 840Di sl is available with the following PCU 50.3 versions, each with 24 V power supply: PCU 50.3–C: 1.5 GHz, 512 MB SDRAM...
Page 23 The drive components from the SIMODRIVE range of drives offering the follow- ing characteristics can also be used: – SIMODRIVE 611 universal and universal E with option module MotionControl with PROFIBUS DP © Siemens AG 2007 All Rights Reserved 1-23 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 24: Software Components
HMI modular system and the commissioning tools run. As is generally known, Windows XP does not have full real–time capability. We call this soft real time. So SIEMENS has developed a procedure that allows operation of NC system software in hard real time without making it necessary to modify Windows XP (see Subsection 1.1.5, Page 1-26).
Page 25 (COM/OPC). The OEM obtains as much flexibility as possible for developing user interfaces using standard development tools (such as Visual C++). © Siemens AG 2007 All Rights Reserved 1-25 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 26: Real-Time Properties
The standard screen resolution setting depends on the optimized value that was set for the operator panel. This value was defined for technical reasons and should be adhered to. © Siemens AG 2007 All Rights Reserved 1-26 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 27: System Integrity
SINUMERIK 840Di sl comes completely configured and ready to operate. For this purpose, the system components used are subject to a certification procedure with Siemens as the system manufacturer. This is to certify and document compliance with real–time capability of the whole configuration.
Page 28: Failure Safety
SINUMERIK 840Di sl is booted. The SINUMERIK 840Di sl is therefore ready to use again immediately, without data loss. If the power supply recovers before final PCU shutdown, the following message box is displayed: © Siemens AG 2007 All Rights Reserved 1-28 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 29 If the temperature alarm occurs, the user and/or the machine manufacturer (PLC user program) must decide whether to interrupt machining and end and shut down the SINUMERIK 840Di sl. © Siemens AG 2007 All Rights Reserved 1-29 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 30: Deactivation
Windows XP, this will result in loss of the battery–backed user data on the SRAM of the MCI board. How to proceed further: see Subsection 5.3.3, Page 5-112. © Siemens AG 2007 All Rights Reserved 1-30 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 31: Ups System
One of the following connection variants must be used for full back–up protection: – Variant 1: Connection 1) and 2) – Variant 2: Connection 3) © Siemens AG 2007 All Rights Reserved 1-31 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 32 If the SINUMERIK user interface HMI Advanced (option) is installed on the PCU, the following application must be executed with the UPS software: F:\mmc2\hmiexit.exe to end HMI Advanced before the PCU is shut down. © Siemens AG 2007 All Rights Reserved 1-32 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 33: Overview Of Software Components
Various files for assigning parameters to an S7 configuration with SIMODRIVE drives (611U, POSMO SI, CD, CA) and PROFIdrive communication (see readme.txt) (example files: <CD path>\611utb\toolbox\<version>\<file>) © Siemens AG 2007 All Rights Reserved 1-33 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 34 (ZIP file: <CD path>\support\840dismp\840disl_smpl.zip) (archive file: <CD path>\support\840dismp\840disl_smpl.arc) Note The PLC Toolbox should be installed on the PG/PC on which the SIMATIC STEP 7 is already installed. © Siemens AG 2007 All Rights Reserved 1-34 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 35: Notes On Commissioning
MPI/PROFIBUS interface, e.g., PG740: – Creation of the SIMATIC S7 project for commissioning of the PLC, as well as the MPI and PROFIBUS communication © Siemens AG 2007 All Rights Reserved 1-35 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 36 – /FBU/SIMODRIVE 611 universal and universal E Closed–Loop Control Components for Speed Control and Positioning – /POS3/SIMODRIVE SI and CD/CA Distributed Servo Drive Systems © Siemens AG 2007 All Rights Reserved 1-36 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 37: Standard/Export Version
The standard version SINUMERIK 840Di sl can contain the full scope of func- tions of the control but this does mean that it requires export approval with re- gard to its type. In the export version SINUMERIK 840DiE sl, e.g. the following options are not available: Interpolation with more than 4 axes...
Page 38: Di Start-Up
– Load – Unload The window for display of the axis actual values is selected. The menu com- mand Edit provides no further functions. © Siemens AG 2007 All Rights Reserved 1-38 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 39: Menu Command: Window
Program levels: Main program and 3 subroutine levels Alarm Display of current alarms and messages Alarm log Display of all alarms and messages in chro- nological order © Siemens AG 2007 All Rights Reserved 1-39 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 40 Display of status: Configuration Bus status Slaves Display of: Slave no. (DP address) Assignment Active on the bus Synchr. with NC Number of slots Details © Siemens AG 2007 All Rights Reserved 1-40 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 41 ”RUN- -P” ”RUN” ”STOP” ”MRES” Latency display Current value Maximum value Number of violations Oscilloscope Logbook Display of SINUMERIK 840Di sl system messages © Siemens AG 2007 All Rights Reserved 1-41 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 42 1 General Information on the SINUMERIK 840Di sl 01/2007 1.5 840Di start–up Space for your notes © Siemens AG 2007 All Rights Reserved 1-42 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 43: Hardware Descriptions
– OP 010S Order number: 6FC5 203–0AF04–0AA0 – OP 012 Order number: 6FC5 203–0AF02–0AA1 – OP 012T Order number: 6FC5203–0AF06–1AA0 – TP 012 Order number: 6FC5203–0AF07–0AA0 © Siemens AG 2007 All Rights Reserved 2-43 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 44 SIMODRIVE 611 universal with optional module MotionControl with PROFIBUS DP SIMODRIVE 611 universal E with option module MotionControl with PROFIBUS DP SIMODRIVE POSMO CD/CA © Siemens AG 2007 All Rights Reserved 2-44 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 45 SIMODRIVE POSMO SI distributed servo drive SIMODRIVE POSMO A For detailed ordering information on various drives, see: References: /BU/ SINUMERIK & SIMODRIVE Ordering Information Catalog NC 60 © Siemens AG 2007 All Rights Reserved 2-45 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 46: Design
Module: MCI2 board for 840Di sl Order number: MCI2 board Designation Order No. (MLFB) MCI2 board for 840Di sl (as spare part) 6FC5 222–0AA02–2AA0 © Siemens AG 2007 All Rights Reserved 2-46 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 47: Interface Description
2) Pin 5 and 6 can only be used to supply the bus termination resistances Connecting cable: See Section 3.3.2, Page 3-103 MPI/DP Interface description MPI/DP interface (X102): interface Connection: 9–pin SUB–D socket connector (X102) Pin assignment © Siemens AG 2007 All Rights Reserved 2-47 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 48 MCI board. A diagnosis with regard to the PROFIBUS DP commu- nication of the interfaces is not possible via the LEDs. © Siemens AG 2007 All Rights Reserved 2-48 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 49: Module Replacement
– Use authorized spare parts only. – Strictly observe the prescribed maintenance intervals, as well as the instructions for repair and replacement. © Siemens AG 2007 All Rights Reserved 2-49 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 50 Remove interconnecting cable to the MCI board extension module, interface X2. 6. Remove the fastening screw (Fig. 2-4) and remove the module holding– down device. © Siemens AG 2007 All Rights Reserved 2-50 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 51 13. Close the housing of your PC and fasten the screws from the cover of the housing (Fig. 2-3). 14. Connect your PC to power supply again and start it. © Siemens AG 2007 All Rights Reserved 2-51 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 52: Technical Data
Notice The specified safety regulations, certifications, degree of protection and safety class only apply if the module is plugged into a SINUMERIK PCU 50.3. © Siemens AG 2007 All Rights Reserved 2-52 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 53: Mci Board Extension Slot Variant
Before you plug in or remove the cable connector, switch off the PCU (shut down Windows XP correctly!). Otherwise, short circuits might occur on the module. This could destroy the module. © Siemens AG 2007 All Rights Reserved 2-53 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 54 Switch S1 switch position open (TTL handwheels) Notice You select between differential and TTL handwheels on the module using switch S1 before installing the module. © Siemens AG 2007 All Rights Reserved 2-54 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 55: Installation Instructions
3. Remove the screws from the cover of the housing (Fig. 2-8) and open the housing of your PC, observing the relevant safety regulations. © Siemens AG 2007 All Rights Reserved 2-55 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 56 – MCI board extension: Interface X4 8. Mount the module holding–down device again. 9. Close the housing and fix it again with the two housing screws. © Siemens AG 2007 All Rights Reserved 2-56 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 57: Interface Description
24 V input ground MEPU1_S 2nd probe input (signal) MEPU1_C 2nd probe input (0 V) MPG1_A Input 2nd handwheel, track A Handwheel PS ground, TTL handwh. ground © Siemens AG 2007 All Rights Reserved 2-57 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 58 24...27 Power supply of the digital outputs ext. power supply X121 +24V stabilized Pin number: MCI board +24V extension 20,21 Optocoupler 3,4,22,23 Relays Drivers © Siemens AG 2007 All Rights Reserved 2-58 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 59 Signal delay active edge: 10 us Signal delay inactive edge: 100 us Note The maximum cable length is 25 m for all functions. © Siemens AG 2007 All Rights Reserved 2-59 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 60: Technical Data
Notice The specified safety regulations, certifications, degree of protection and safety class only apply if the module is plugged into a SINUMERIK PCU 50.3. © Siemens AG 2007 All Rights Reserved 2-60 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 61: Cable Distributor
Page 2-62. Locate the upper terminal bar in such a way that its ”teeth” are fac- ing the ”teeth” of the lower terminal bar and then retain the upper housing sec- tion. © Siemens AG 2007 All Rights Reserved 2-61 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 62 The DIP FIX switches in the cable distributor must be set as follows: Table 2-8 Setting the DIP–FIX switches in the cable distributor Switch Open Closed © Siemens AG 2007 All Rights Reserved 2-62 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 63 X121 cable distributor interface of the MCI board extension module using screws. Cable distributor: Top view Cable distributor: Side view Adapter plate Fig. 2-12 Mounting the cable distributor © Siemens AG 2007 All Rights Reserved 2-63 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 64 X2/1 X2/4 MPG0 5V X2/3 1st handwheel MPG0 0V X1/2 21–0jjj MPG0 5V X1/1 6FC9320–5DB MPG0 0V X1/4 MPG0 XB X1/3 MPG0 B shield © Siemens AG 2007 All Rights Reserved 2-64 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 65 The maximum current carrying capacity of the handwheel interface is 1 A for both handwheels. 500 mA per handwheel. Color Depth Orange Brown Black Green Yellow Violet Blue © Siemens AG 2007 All Rights Reserved 2-65 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 66: Sinumerik Industrial Pc
Robust design (continuous operation, high noise immunity) Compact dimensions for space–saving installation Easy installation with four screws on the rear of the operator panel front © Siemens AG 2007 All Rights Reserved 2-66 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 67 248–0AF20–2AA0) from the defective PCU and attach to the replacement part. References For the complete documentation on the PCU 50.3, please refer to: References: /BH/ Operator Components Manual Component PCU 50.3 © Siemens AG 2007 All Rights Reserved 2-67 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 68 1) All of the slots must not exceed this total output 2) Max. power of additional extensions e.g.,: MCI board extension, PC card, USB interface; the MCI board is already plugged in © Siemens AG 2007 All Rights Reserved 2-68 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 69: Sinumerik Operator Panel Fronts
– 2 x 8 horizontal rows of keys with softkey function – 2 x 8 vertical key rows with softkey and direct key functions © Siemens AG 2007 All Rights Reserved 2-69 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 70 External floppy disk drive can be connected References For detailed documentation about the operator panel front OP 012 please see: References: /BH/ Operator Components Manual Operator panel front OP 012 © Siemens AG 2007 All Rights Reserved 2-70 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 71: Tcu (Thin Client Unit)
– 2 x USB 1.1 for connection of mouse and keyboard – Interfaces for operator panel front: LVDS interface for SINUMERIK OP, USB interface for SINUMERIK OP (internal) © Siemens AG 2007 All Rights Reserved 2-71 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 72 TCU are to be found in: Structure References: /BH/ Operator Components Manual Distributed configuration with TCU Commissioning References: /IAM/ HMI Commissioning Manual TCU Commissioning (IM5) © Siemens AG 2007 All Rights Reserved 2-72 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 73: Floppy Disk Drives
References For a complete description of the 3.5’’ floppy disk drive (USB), please refer to: References: /BH/ Operator Components Manual 3.5” disk drive (USB) © Siemens AG 2007 All Rights Reserved 2-73 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 74: Power Supply
3.5/1.7 A Inrush current (25 °C) 55 A Output voltage nominal value 24 V DC Output voltage tolerance ± 3 % Efficiency > 87 % © Siemens AG 2007 All Rights Reserved 2-74 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 75 Class of protection (IEC 536; VDE 1006 T1) class I Degree of protection (VDE 0470, IEC 529) IP 20 Radio interference level (EN 55011) class A © Siemens AG 2007 All Rights Reserved 2-75 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 76: Uninterruptible Power Supply (Ups)
– Operating state ON/OFF – Backup time – Interruption of output voltage Protection and monitoring functions – Reverse voltage protection – Overcurrent and short–circuit protection © Siemens AG 2007 All Rights Reserved 2-76 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 77 USB cable with a maximum cable length of 3 m can be used. Table 2-12 Signal assignment of USB connector Signal Designation VBUS Power supply D– Transmitted data Transmitted data Ground © Siemens AG 2007 All Rights Reserved 2-77 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 78: Sitop Power Accu Module 24 V Dc/10 A/3.2 Ah
Short circuit protection (battery fuse 15 A/32 V) Class of protection (IEC 536; VDE 1006 T1) Class III Degree of protection (EN 60 529; VDE 0470 T1) IP 00 © Siemens AG 2007 All Rights Reserved 2-78 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 79: O Module Pp72/48
Onboard status display by means of 4 diagnostic LEDs To power the module and the digital outputs, an external power supply source (+24 V DC) is required. © Siemens AG 2007 All Rights Reserved 2-79 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 80: Interface Description
– Wire, conductor cross section: 1.0 – 1.5 mm (AWG17 – AWG16) Power supply For data concerning the power supply, see Subsection 2.11.3, Page 2-87. © Siemens AG 2007 All Rights Reserved 2-80 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 81 PROFIBUS address: = 32 PROFIBUS address: = 64 Not used Notice A newly set PROFIBUS address will only come into effect after power OFF/ON. © Siemens AG 2007 All Rights Reserved 2-81 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 82 Input 2.4 DOCOMx Input 2.5 DOCOMx Input 2.6 DOCOMx 1) VI Voltage Input VO Voltage Output Signal Input Signal Output with x = 1,2,3 © Siemens AG 2007 All Rights Reserved 2-82 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 83 X111, X222, X333: Pin 1 (M). X111, X222, X333: Pin 2 (P24OUT) then remains open. For specification of the external power supply, see Subsection 2.11.3, Page 2-87. © Siemens AG 2007 All Rights Reserved 2-83 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 84 Moreover, the PROFIBUS communication time and the application cycle time must be taken into account. Polarity reversal causes neither high level nor destruction of the inputs. © Siemens AG 2007 All Rights Reserved 2-84 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 85 The power supply (+24 V DC) for the digital outputs must therefore be connected to all 4 pins (X111, X222, X333: Pin 47, 48, 49, 50) for each DOCOMx. © Siemens AG 2007 All Rights Reserved 2-85 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 86 – No electrical isolation – Current limitation to maximum 500 mA – Protection against: short–circuit, overtemperature, and loss of ground – Automatic disconnection in case of undervoltage © Siemens AG 2007 All Rights Reserved 2-86 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 87: Power Supply
Moreover, the external power supply voltages for the I/O modules PP72/48, the digital outputs, and optionally the digital inputs must meet the specifications according to Table 2-21. © Siemens AG 2007 All Rights Reserved 2-87 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 89: Dimension Drawing
2 Hardware Descriptions 01/2007 2.11 I/O module PP72/48 2.11.5 Dimension drawing Fig. 2-23 Dimension drawing: I/O module PP72/48 © Siemens AG 2007 All Rights Reserved 2-89 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 90: Technical Data
700 ... 1060 hPa 700 ... 1060 hPa Transportation altitude – –1000 ... 3000 m Shock stress during transportation Free fall in transport packa- v1000 mm ging © Siemens AG 2007 All Rights Reserved 2-90 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 91: Adi4 (Analog Drive Interface For 4 Axes)
Connection for digital Connection for digital output signals input signals Diagnostic LEDs Connection for protective ground EXCH Screw M6 Fig. 2-24 Connection overview for ADI4 © Siemens AG 2007 All Rights Reserved 2-91 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 92 PROFIDrive profile, e.g. the ADI4 DP slave does not support acyclic communication. References For detailed documentation about the operator panel front OP 012 please see: References: /ADI4/ Analog drive port for 4 axes © Siemens AG 2007 All Rights Reserved 2-92 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 93: Diagnostic Repeater For Profibus Dp
– Tolerance range T monitoring: "2 ms – Tolerance range T monitoring: "10 ms Supply voltage: Rated voltage 24 V DC (20.4 to 28.8 V) © Siemens AG 2007 All Rights Reserved 2-93 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 94 A full description of the diagnostic repeater for PROFIBUS DP is to be found in: References: Manual SIMATIC diagnostic repeater for PROFIBUS DP Drawing number: A5E00352937–01, 10/2004 Edition Order number (MLFB): 6ES7972–0AB00–8AA0 © Siemens AG 2007 All Rights Reserved 2-94 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 95: Design
TCU (Thin Client Unit). Communication with the PCU via Ethernet. PCU 50.3 Fig. 3-1 System overview of SINUMERIK 840Di sl Operator panels and touch panels © Siemens AG 2007 All Rights Reserved 3-95 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 96: Profibus Dp Components
NC can be operated via this PROFIBUS line. SIMATIC Power PG for PROFIBUS DP Fig. 3-2 System overview of SINUMERIK 840Di sl PROFIBUS DP (schematic) © Siemens AG 2007 All Rights Reserved 3-96 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 97: Mpi Components
SITOP POWER lead–acid module SIEMENS SIEMENS Optionally PG/PC e.g. Monitor SIMATIC Power PG Fig. 3-4 System overview of SINUMERIK 840Di sl PCU components (as a diagram) © Siemens AG 2007 All Rights Reserved 3-97 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 98: Electrical Design
Machine control panel MCP 310 Machine control panel MCP 483 PG/PC e.g. SIMATIC Power PG Fig. 3-5 SINUMERIK 840Di sl MCI board and PROFIBUS DP components © Siemens AG 2007 All Rights Reserved 3-98 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 99: Mci Board And Mpi Bus
Cable distributor X121 4x digital input 2x sensor 2x handwheel 4x digital output MCI board extension Fig. 3-7 SINUMERIK 840Di sl MCI board extension © Siemens AG 2007 All Rights Reserved 3-99 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 100: Pcu 50.3
TFT display cable Optimum connection for the operator panel front with USB 2.0 front port Fig. 3-9 SINUMERIK 840Di sl: PCU 50.3 (rear housing) © Siemens AG 2007 All Rights Reserved 3-100 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 101: Overview Of Connections
ADI4 7) I/O module SINAMICS S120 ET 200 DP PP72/48 via CU320 Standard PC interfaces Fig. 3-10 Connection overview: MCI board and MCI board extension © Siemens AG 2007 All Rights Reserved 3-101 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 102 NCK I/Os can be operated via this PROFIBUS line. Note The length codes for preassembled cables 6FXj002–... can be found in: References: Catalog NC 61, MOTION–CONNECT. © Siemens AG 2007 All Rights Reserved 3-102 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 103: Pcu50
The cable is included in the scope of supply. Cable: 6FX8002–2CP00–1Aj0 For information on Ethernet cables, please refer to References: Catalog NC 61, MOTION–CONNECT © Siemens AG 2007 All Rights Reserved 3-103 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 105: Emc And Esd Measures
Signal cables and load cables must be routed at the greatest possible distance from one another. Only use SIEMENS signal cables for connecting to and from the NC or PLC. Signal cables may not be routed close to strong external magnetic fields (e.g.
Page 106: Esd Measures
– the measuring head on an isolated instrument is discharged briefly (e.g. by being brought into contact with bare metal part of control housing) before the measurement is taken. © Siemens AG 2007 All Rights Reserved 4-106 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 107: Power-On And Power-Up
In particular, the following must be observed: Power supply conditions Pollution burden Function–impairing gases Ambient environmental conditions Storage/transport Shock stressing Vibration stressing Ambient temperature © Siemens AG 2007 All Rights Reserved 5-107 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 108: Power On And Power-Up
12. Optional: Make a complete data backup (partition and/or hard disk image): References /IAM2/ CNC Commissioning Part 5 Section: IM8 4 Save and restore data © Siemens AG 2007 All Rights Reserved 5-108 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 109: First Power-Up
Install NOW All the applications displayed will be installed in the listed order. During the installation procedure follow the instructions that appear on the screen. © Siemens AG 2007 All Rights Reserved 5-109 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 110: Plc Commissioning
– Button: ”NEXT” – Select file PLC_SMP.ARC in directory Archive – Button: ”FINISH”. This executes the PLC basic commissioning. NC and PLC run in cyclic mode. © Siemens AG 2007 All Rights Reserved 5-110 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 111: Booting
SRAM image or SRAM backup (hard disk) ”OK” Yes: The following criteria must be fulfilled: 1. NC and PLC–SW version of SRAM image or backup must match the installed software version. © Siemens AG 2007 All Rights Reserved 5-111 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 112: Start-Up After Battery Replacement (Pcu Backup Battery)
After the MCI board has been replaced, the subsequent procedure depends on the previous history. The following cases are distinguished: 1. An up–to–date SRAM image exists 2. An up–to–date SRAM image does not exist. © Siemens AG 2007 All Rights Reserved 5-112 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 113 It might be necessary to recommis- sion the SINUMERIK 840Di sl NC and PLC. Responses A note will appear in a message box, which must be acknowledged with ”OK”. © Siemens AG 2007 All Rights Reserved 5-113 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 114: Power Up After Reinstallation/Update Of The 840Di Sl Software
Note: User data from MCI card used. Notice If the buffered user data is not going to be used again, the SINUMERIK 840Di sl must be recommissioned. © Siemens AG 2007 All Rights Reserved 5-114 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 115: Start-Up After Replacement Of The Pcu Or The Mci Board
When the power returns or with the next power–up, the data will be available again. The SINUMERIK 840Di sl is thus ready again immediately. © Siemens AG 2007 All Rights Reserved 5-115 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 116: Power-Up With Shutdown Signal
If the shutdown signal has been acknowledged from the message box, the NC and PLC are started. Otherwise Windows XP is again shut down correctly. © Siemens AG 2007 All Rights Reserved 5-116 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 117: Service Desktop
The Ghost Explorer is used to display the content of Ghost images. References The Ghost tools documentation is located on the PCU hard drive under: E:\TOOLS © Siemens AG 2007 All Rights Reserved 5-117 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 118 Autostart of the HMI application: OFF/ON See Section 5.4.3, Page 5-119. Readme Notes and conditions concerning the installed SINUMERIK 840Di sl system software. © Siemens AG 2007 All Rights Reserved 5-118 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 119: Setting The Boot Response For The Service Desktop
HMI application autostart: ON 5.4.4 System information after ”Fatal exceptional error” After a ”fatal exception error” (blue screen), system information is written to the following file: D:\Memory.dmp. © Siemens AG 2007 All Rights Reserved 5-119 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 120: Starting Oem Programs
They will be opened in the application with which their file type is as- sociated. Example: File type: ”.txt” –> Notepad File type: ”.htm”–> Internet Explorer © Siemens AG 2007 All Rights Reserved 5-120 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 121: User-Specific Hmi Start-Up Images
You can choose any file name. File name 5.4.7 HMI Explorer The HMI Explorer is used to manage the Siemens A&D software components on the PCU. The following main functions are available: – Version display – Installation, de–installation, and re–installation –...
Page 122: Sw Installation/Update
The Service Desktop allows you to install or update software directly from an external computer using a specially configured network link. For a detailed de- scription see Section 17, Page 16-467. © Siemens AG 2007 All Rights Reserved 5-122 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 123: Servicecenter
NCK and PLC are to assume after start–up. The following options can be set: Start NCK and PLC Do not start NCK and PLC Start NCK and PLC in specified mode: © Siemens AG 2007 All Rights Reserved 5-123 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 124 The PLC is switched to STOP mode and then PLC general reset (default data) is performed. The following actions are performed by the PLC: 1. The PLC disconnects all links. © Siemens AG 2007 All Rights Reserved 5-124 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 125: Backup/Restore Functions
References /IAM2/ CNC Commissioning Manual Part 5 Section: PCU–Basesoftware (IM8) Save and restore data © Siemens AG 2007 All Rights Reserved 5-125 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 126: Configuring The Network Link Of Pcu (Lan/Wan)
Note You may have to consult your network administrator to obtain the above information or any other information required for your current network. © Siemens AG 2007 All Rights Reserved 5-126 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 127: License Management
Sinumerik 840Di sl(1) [connected] Machine data MD block1 4. Select the data area: ”Options”. Via the dialog box: ”Options”, you can: – Enable/disable options © Siemens AG 2007 All Rights Reserved 5-127 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 128 6FC5800–0AM02–0YB0 Accept Reject Modifications Modifications Current License Key is not sufficient Button: Get a new License Key License key Ready SIN840Di sl sl: 10.113.22.10 © Siemens AG 2007 All Rights Reserved 5-128 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 129: Plc Commissioning
Inputs/outputs (addressing) Through optional configur- Row 0 is integrated in the NC. Rows 1 to 3 are available for ing of I/O devices I/O devices © Siemens AG 2007 All Rights Reserved 6-129 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 130: Plc Program
The library of the basic PLC program must be installed on the computer on which the SIMATIC manager for creating the S7 project is already installed. © Siemens AG 2007 All Rights Reserved 6-130 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 131: Step 7 Example Projects
A local SIMATIC STEP 7 installed on the SINUMERIK 840Di sl is linked via the preset local ”SOFTMC” communications link with the SINUMERIK 840Di sl PLC. Configuring the PG/PC interface is described in Section 6.2.4, Page 6-136. © Siemens AG 2007 All Rights Reserved 6-131 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 132: Plc User Program
Î Î Î Î Î G group Process alarm GP_PRAL Distributor Î Î Î Î Î User program Fig. 6-1 Structure of the PLC program © Siemens AG 2007 All Rights Reserved 6-132 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 133 Edit the block using the LAD/STL/CSF editor Switch over the block display using the menu command View > LAD or STL or CSF © Siemens AG 2007 All Rights Reserved 6-133 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 134: Commissioning
SIMATIC STEP 7 and the SINUMERIK 840Di sl PLC: External computer (PG/PC) – Ethernet – MPI/PROFIBUS PCU of the SINUMERIK 840Di sl – Local communications link (SOFTMC) © Siemens AG 2007 All Rights Reserved 6-134 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 135: Ethernet Communication
MCI board (X1). PG/PC interface The PG/PC interface is parameterized in the SIMATIC Manager via menu item: Options > Set PG/PC interface...: © Siemens AG 2007 All Rights Reserved 6-135 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 136: Local Communications Link: Softmc
PLC is necessary. PLC general reset General reset of the PLC can be performed using 840Di Start–up or HMI Ad- vanced (option): 840Di start–up © Siemens AG 2007 All Rights Reserved 6-136 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 137: First Commissioning
Open the dialog box: Operating area switchover > Commissioning > NC/PLC Diagnosis Dialog box Proceed as follows in the dialog boxes: 1. PLC general reset PLC group Button: ”PLC Delete Program” © Siemens AG 2007 All Rights Reserved 6-137 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 138 Interrupt: ”120201 Communication failed” Interrupt: ”380040 PROFIBUS DP: Configuring error 3, parameter” Interrupt: ”2001 PLC not booted” These alarms have no influence on how to continue. © Siemens AG 2007 All Rights Reserved 6-138 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 139: Profibus Communication
SINUMERIK 840Di sl. For more details about working with SIMATIC STEP 7 please refer to the relevant SIMATIC documentation or Online Help. © Siemens AG 2007 All Rights Reserved 6-139 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 140: Creating A Project
Hardware SIMATIC 300(1) Fig. 6-3 Inserting the SIMATIC 300 station We recommend giving the inserted SIMATIC Station 300 a meaningful name: e.g. 840Di sl © Siemens AG 2007 All Rights Reserved 6-140 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 141: Hw Config
2. Select the appropriate module from the hardware catalog and compare the order number (MLFB) displayed with the noted MLFB number. The MLFB numbers must be identical. © Siemens AG 2007 All Rights Reserved 6-141 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 142: Inserting The 840Di Sl Rack
Even if the MPI/DP interface (X102) is not used, at least the the MPI communication must be parameterized for this interface. See Section 6.3.7, Page 6-145. © Siemens AG 2007 All Rights Reserved 6-142 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 143: Parameterizing The Profibus Interface (X101)
We recommend making a note of the S7 subnet ID, since it will be needed later to assign parameters for the routing settings of the drive commissioning tool SimoCom U. See Section 10.1.6, Page 10-281. © Siemens AG 2007 All Rights Reserved 6-143 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 144: Parameterizing The Profibus Interface (X102) (Optional)
Name: <Designation of 2nd DP interface> Group: Interface Type: PROFIBUS Button: ”Properties...” Dialog box: Properties – PROFIBUS MPI/DP Interface Tab: Parameter Address: <Address> Button: ”New...” © Siemens AG 2007 All Rights Reserved 6-144 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 145: Parameterizing The Mpi Interface (X102) (Optional)
For the parameterization of the integrated communications processor: ”CP 840D sl”, the following parameters have to be set: IP address of the PCU Subnet mask of the PCU © Siemens AG 2007 All Rights Reserved 6-145 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 146 Parameterize the properties of the CP 840D sl (excerpt) Notice The IP address and subnet mask in the figure above are only sample values! © Siemens AG 2007 All Rights Reserved 6-146 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 147: Networking Pg/Pc And Pcu (Ethernet)
Select the tab: Interface (1). Click the button: New... to open the dialog box for creating a new interface (2). Select the interface type: Industrial Ethernet (3) . Click OK to confirm the dialog. © Siemens AG 2007 All Rights Reserved 6-147 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 148 ––– Ethernet (1) Properties... Delete Cancel Help Notice The MAC address, IP address and subnet mask in the figure above are only sample values! © Siemens AG 2007 All Rights Reserved 6-148 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 149 ”Ethernet (1)” in this case, is active. To do this, select the interface (Ethernet (1)) and activate the S7 online access for this interface (2). Click OK to confirm the dialog. © Siemens AG 2007 All Rights Reserved 6-149 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 150 SIMATIC 300 SIMATIC 400 SIMATIC H Station SIMATIC DP SIMATIC PC Station SIMATIC S5 Subnets Programming device or Ready TCP/IP --> Realtek TRL813 © Siemens AG 2007 All Rights Reserved 6-150 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 151 SIMATIC S5 Subnets Programming device or Ready TCP/IP --> Realtek TRL813 7. Then compile and save the project. NetPro can then be shut down. © Siemens AG 2007 All Rights Reserved 6-151 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 152: Creating A Plc Program
Overwriting OB 1 Inserting blocks overwrites the existing organization block OB1. Confirm the query as to whether you want to overwrite the block with ”Yes”. © Siemens AG 2007 All Rights Reserved 6-152 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 153: Plc User Program
S7 project. Now expand and alter the PLC basic program to suit your au- tomation task. Creating a PROFIBUS configuration Creation of a PROFIBUS configuration is described in a separate section. See Section 8, Page 8-175. © Siemens AG 2007 All Rights Reserved 6-153 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 154: Loading The Configuration
When loading the configuration into the PLC, the system data block of MPI configuration SDB210 is only loaded with the SIMATIC Manager, not with HW Config. © Siemens AG 2007 All Rights Reserved 6-154 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 155: Series Startup File
For detailed information about data back–up please refer to Section 15, Page 15-459 or: References SinuCom NC Online Help HMI Advanced /BAD/ Operator’s Guide HMI Advanced Section: Commissioning functions © Siemens AG 2007 All Rights Reserved 6-155 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 156: Testing The Plc Program
– OB100 (cold restart) is executed – The process input image (PII) is read in – The command output disable (COD) is canceled © Siemens AG 2007 All Rights Reserved 6-156 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 157: Cyclic Operation
Displaying the current value of individual variables of the PLC user program or CPU module. Controlling variables Assigning values to variables of the PLC user program or CPU module. © Siemens AG 2007 All Rights Reserved 6-157 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 158: Monitor/Control Using Hmi Advanced
Area Switchover > Diagnosis > PLC Status. Input syntax The following two tables show the input syntax of the fields: Operand and Format of the PLC status display. © Siemens AG 2007 All Rights Reserved 6-158 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 160: Load Configuration Into Pg (Plc --> Step 7)
IP address After entering all relevant data, press OK to confirm the dialog. The configuration is now uploaded from the controller into the project. © Siemens AG 2007 All Rights Reserved 6-160 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 161: Ethernet Communication
Start a Windows console on the PCU to determine the Ethernet communication parameters of the PCU: Windows XP Start menu: Start > Run: cmd. On the console, enter the command ipconfig. © Siemens AG 2007 All Rights Reserved 7-161 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 162: Checking An Ethernet Connection
Example: ping 192.168.214.192 – Positive reply: ”Reply from 192.168.214.192: ..” – Negative reply: ”Request timed out ..” © Siemens AG 2007 All Rights Reserved 7-162 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 163: Sinumerik 840Di Sl Commissioning Tool: Sinucom Nc
Ethernet interface, e.g. an ”MCP 483C IE” machine control panel to Ethernet interface 2 (system network), and communicate with the SINUMERIK 840Di sl. © Siemens AG 2007 All Rights Reserved 7-163 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 164: External Hmi Advanced
3. Enter the IP address of the interface by which the HMI communicates with the SINUMERIK 840Di sl. Example: Interface: Ethernet 2 (system network) IP address: 192.168.214.241 (default) © Siemens AG 2007 All Rights Reserved 7-164 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 165: Conditions For General Commissioning
H1 Jog with/without Handwheel Commissioning of handwheels /BHsl/ Operator Components Manual Description of MCP (interfaces, electrical connection, etc.) Catalog NCZ Connection Components: Cables, connectors, etc. © Siemens AG 2007 All Rights Reserved 7-165 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 166: Parameterization Of The Mcp
”Feed enable” and ”Feed stop” 1) Display of the digit by means of continuously illuminated LEDs on the individual LED blocks according to Fig. 7-5 © Siemens AG 2007 All Rights Reserved 7-166 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 167 3rd digit left LED block center LED block right LED block Activate display Fig. 7-6 Display of the 1st digit of the IP address: 192 © Siemens AG 2007 All Rights Reserved 7-167 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 168: Mcp Functions
The additional I/Os include: – Customer keys (KT1 to KT9) – Customer key outputs (KT_OUT1 to KT_OUT6) – RESET output (R14_LED) – Rotary switch (X31) © Siemens AG 2007 All Rights Reserved 7-168 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 169: Linking To The Basic Plc And User Program
Bus type via which the MCP is connected: MCPBusTyp Byte // MPI // PROFIBUS = B#16#33 // Ethernet = B#16#55 Notice Parameters: MCPxStop and MCPxNotSend are of no significance. © Siemens AG 2007 All Rights Reserved 7-169 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 170 An alarm is displayed on the user interface if an MCP fails: 1st MCP alarm: ”400260 Failure of machine control panel 1” 2nd MCP alarm: ”400261 Failure of machine control panel 2” © Siemens AG 2007 All Rights Reserved 7-170 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 171: Input/Output Image
For the sake of clarity, the LED designations are not shown in full. LED34 LEDs Fig. 7-7 Keyboard layout MCP 483C IE (front view) © Siemens AG 2007 All Rights Reserved 7-171 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 172 Override Override spindle16 spindle8 spindle4 spindle2 spindle1 * Inverse transferred signals – Free signals Note Free signals are transferred from the MCP with 0. © Siemens AG 2007 All Rights Reserved 7-172 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 173 AB n+7 – – KT_OUT6 KT_OUT5 KT_OUT4 KT_OUT3 KT_OUT2 KT_OUT1 – Free signals Note We recommend setting free signals to 0 in the user program. © Siemens AG 2007 All Rights Reserved 7-173 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 175: Profibus Dp Communication
DP Master class 2 (DPMC2): These are devices for configuring, commissioning, operator control and monitoring in bus operations. Examples: Programming devices, operator control and monitoring devices © Siemens AG 2007 All Rights Reserved 8-175 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 176: Message Format For Cyclic Dp Communication
The following data are transmitted with the process data: – Control words and setpoints (requests: master ––> drive) or – Status words and actual values (responses: drive ––> master) © Siemens AG 2007 All Rights Reserved 8-176 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 177: Description Of A Dp Cycle
DP cycle time: DP cycle time Data exchange time: Sum of transfer times of all DP slaves Master time: Offset of the start time for NC position control © Siemens AG 2007 All Rights Reserved 8-177 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 178: Networking Rules
When disconnecting a node, first deactivate the connection and then re- move the connector. 5. The cable of a PROFIBUS DP bus segment may be max. 100 m. © Siemens AG 2007 All Rights Reserved 8-178 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 179 Drive unit Drive unit SINAMICS SINAMICS Terminating resistor in the S120 S120 connector not enabled Fig. 8-3 Example of a PROFIBUS DP network installation © Siemens AG 2007 All Rights Reserved 8-179 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 180: Requirements
– Slot 4: SINUMERIK 840Di sl NC Standard designation: NCK 840D sl – Slot 5: SINUMERIK CP for Industrial Ethernet TCP/IP Standard designation: CP 840D sl © Siemens AG 2007 All Rights Reserved 8-180 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 181 – PROFIBUS DP > SIMODRIVE > SIMODRIVE 611 universal – SIMODRIVE POSMO CD – SIMODRIVE POSMO CA – SIMODRIVE POSMO SI – SIMODRIVE POSMO A – PROFIBUS DP > SINUMERIK > ADI4 © Siemens AG 2007 All Rights Reserved 8-181 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 182 The GSD files must be installed on the computer on which SIMATIC STEP 7 is already installed. To install a GSD file, please refer to the appropriate notes in the file: <Installation path>\importantinfo.rtf © Siemens AG 2007 All Rights Reserved 8-182 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 183: Creating A Profibus Configuration
SINAMICS G150 CP 840D sl SINAMICS GM150 SINAMICS NX10 SINAMICS NX15 SINAMICS S120 SINAMICS S150 Fig. 8-5 HW Config: Inserting modules, e.g. SINAMICS S120 © Siemens AG 2007 All Rights Reserved 8-183 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 184: Inserting Dp Slaves
Recommended distribution of DP slaves (schematic) Machine control panel: MCP 483, MCP310 2) and 4) ET200... I/Os SIMODRIVE POSMO A SINAMICS S120 SIMODRIVE 611 universal SIMODRIVE SI, CD/CA ADI4 © Siemens AG 2007 All Rights Reserved 8-184 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 185: Final Parameterization Of The Isochronous Dp Slaves
See also: References /ADI4/ Analog drive interface for four axes Section: Parameterization Parameterization of DP communication Boundary conditions © Siemens AG 2007 All Rights Reserved 8-185 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 186 1. Synchronize drive to equidistant DP cycle 2. Perform adjustment must be performed for each type of DP slave first before you can continue to set the other parameters. © Siemens AG 2007 All Rights Reserved 8-186 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 187 Synchronization of the slaves Times Ti and To same for all slaves (If not: Set in properties – slaves) Fig. 8-8 Dialog box: Options (excerpt) © Siemens AG 2007 All Rights Reserved 8-187 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 188 >”Isochronous DP cycle” in group box ”Network settings in ms”. Notice For DP cycle time T the following condition must be fulfilled: DP cycle = isochron. DP cycle © Siemens AG 2007 All Rights Reserved 8-188 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 189 You are strongly recommended to use the same value for the time of setpoint acceptance To for all DP slaves S120, in particular if the axes interpolate. © Siemens AG 2007 All Rights Reserved 8-189 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 190: Generating System Data Blocks (Sdb)
Always check that the system data blocks are error–free before storing and compiling them. To do that select menu item: Station > Check consistency. © Siemens AG 2007 All Rights Reserved 8-190 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 191: Loading A Configuration Into The Plc
Window > Diagnosis > PROFIBUS > Bus or Slaves HMI Advanced Operating Area Switchover > Diagnosis > Service Displays > ”ETC” key > PROFIBUS Diagnosis © Siemens AG 2007 All Rights Reserved 8-191 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 192: Simatic I/O Devices (Et200...)
To make parameterization of isochronous communication with PROFIBUS DP easier, we recommend inserting all required DP slaves 611U into the configuration before setting the times for isochronous communication. © Siemens AG 2007 All Rights Reserved 8-192 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 193: Inserting A Dp Slave
There is no automatic adjustment! The following data must agree: 1. SIMATIC configuration of DP slave PP72/48 PROFIBUS address 2. I/O module PP72/48 PROFIBUS address (switch S1) © Siemens AG 2007 All Rights Reserved 8-193 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 194: Setting The I/O Addresses
O222 I212121 2. I/O O411 I212121 3. I/O For DP slave PP72/48, select the 1st configuration and click OK to confirm the dialog box. © Siemens AG 2007 All Rights Reserved 8-194 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 195: Dp Slave: Mcp 310
The PLC basic program must be installed on the computer on which SIMATIC STEP 7 is installed. For installing the PLC basic program, please observe the appropriate notes in the file: <Installation path>\importantinfo.rtf © Siemens AG 2007 All Rights Reserved 8-195 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 196: Parameterization Of The Mcp
Equipotential bonding conductor Customer-spec. operating elements X51 ...X54 Fig. 8-11 Rear of the MCP 310 showing the control and display elements and the interfaces © Siemens AG 2007 All Rights Reserved 8-196 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 197 3rd digit left LED block center LED block right LED block Enable software version display (press both keys simultaneously) Fig. 8-13 MCP 310 front panel © Siemens AG 2007 All Rights Reserved 8-197 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 198: Functions Of The Machine Control Panel
The starting value for the sensor counter in the handwheel is 0. The absolute values are transferred in big endian format. © Siemens AG 2007 All Rights Reserved 8-198 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 199 Direct control keys (OP 012) keys switch switch Low byte High byte Output data: 2 byte Reserved, Customer always 0 LEDs Low byte High byte © Siemens AG 2007 All Rights Reserved 8-199 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 200: Configuring The Dp Slave: Mcp 310
Inserting the DP To insert a DP slave: MCP 310 into the configuration, open the hardware cata- slave log with menu item View > Catalog. © Siemens AG 2007 All Rights Reserved 8-200 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 201 Dialog box: Properties – PROFIBUS Interface SINUMERIK MCP Tab card: Parameter Address: <PROFIBUS address> Button: ”Properties...” Dialog box: Properties – PROFIBUS Tab card: Network settings Transmission rate: 12 Mbaud Profile: DP © Siemens AG 2007 All Rights Reserved 8-201 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 202 Standard data 1st handwheel 2nd handwheel (8 bytes) (2 bytes) (2 bytes) Low byte High byte Output data: 8 byte Standard data (8 bytes) © Siemens AG 2007 All Rights Reserved 8-202 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 203: Linking To The Basic Plc And User Program
PLC basic program for transferring standard I/O data to the VDI inter- face to the PLC user program (optional) to implement a user--specific response to a module failure © Siemens AG 2007 All Rights Reserved 8-203 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 204 The following function blocks can be used to assign the VDI interface: parameter FC 24: Machine control panel MCP 310, version M (milling) assignment © Siemens AG 2007 All Rights Reserved 8-204 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 205 OB 82: Diagnostic alarm OB 86: Rack failure Please refer to the corresponding SIMATIC literature for details of linking orga- nization blocks and evaluating diagnostic data. © Siemens AG 2007 All Rights Reserved 8-205 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 206: Input/Output Image
LED09 LED01 LED02 LED03 LED21 LED22 LED23 LED36 LED37 LED38 LEDs Fig. 8-15 Designation of keys and LEDs © Siemens AG 2007 All Rights Reserved 8-206 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 207 The following information is to be found in the table for each input bit: – 1st line: Default designation – 2nd line: Key number (Sxy) or feedrate override switch (X30/X31), key- switch (X50), optional customer keys (X52) © Siemens AG 2007 All Rights Reserved 8-207 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 208 The following information is to be found in the table for each output bit: – 1st line: Default designation – 2nd line: LED number © Siemens AG 2007 All Rights Reserved 8-208 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 209: Dp Slave: Mcp 483
/FB2/ Description of Functions, Extended Functions H1 Jog with/without Handwheel Commissioning of handwheels /BH/ Operator Components Manual Description of MCP (interfaces, electrical connection, etc.) © Siemens AG 2007 All Rights Reserved 8-209 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 210: Parameterization Of The Mcp
Version number = V ”Number of lit LEDs on the left LED block” ”Number of lit LEDs on the center LED block” ”Number of lit LEDs on the right LED block” © Siemens AG 2007 All Rights Reserved 8-210 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 211: Functions Of The Machine Control Panel
In the state as delivered, the connection type is: MPI (10 – 9: off, off). 8.7.3 Functions of the machine control panel The machine control panel offers the following functions: Default Hand wheel Additional I/Os © Siemens AG 2007 All Rights Reserved 8-211 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 212 Direct control keys (OP 012) keys switch switch Low byte High byte Output data: 2 byte Reserved, Customer always 0 LEDs Low byte High byte © Siemens AG 2007 All Rights Reserved 8-212 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 213: Configuring The Dp Slave: Mcp 483
DP slave: MCP 483 To insert a DP slave: MCP 483 into the configuration, open the hardware cata- log with menu item View > Catalog. © Siemens AG 2007 All Rights Reserved 8-213 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 214 Dialog box: Properties – PROFIBUS Interface SINUMERIK MCP Tab card: Parameter Address: <PROFIBUS address> Button: ”Properties...” Dialog box: Properties – PROFIBUS Tab card: Network settings Transmission rate: 12 Mbaud Profile: DP © Siemens AG 2007 All Rights Reserved 8-214 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 215 Standard data 1st handwheel 2nd handwheel (8 bytes) (2 bytes) (2 bytes) Low byte High byte Output data: 8 byte Standard data (8 bytes) © Siemens AG 2007 All Rights Reserved 8-215 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 216: Linking To The Basic Plc And User Program
PLC basic program for transferring standard I/O data to the VDI inter- face to the PLC user program (optional) to implement a user--specific response to a module failure © Siemens AG 2007 All Rights Reserved 8-216 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 217 For a detailed description of the PLC basic program or of function block FB 1, please refer to: /FB1/ Description of Functions, Basic Functions: PLC Basic Program P3 Section: FB 1: RUN_UP Basic program, startup section © Siemens AG 2007 All Rights Reserved 8-217 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 218 DP slave: MCP 483, the following orga- response nization blocks are inserted in the PLC user program: OB 82: Diagnostic alarm OB 86: Rack failure © Siemens AG 2007 All Rights Reserved 8-218 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 219: Input/Output Image
For the sake of clarity, the LED designations are not shown in full. LED34 LEDs Fig. 8-20 MCP 483 keyboard layout (front view) © Siemens AG 2007 All Rights Reserved 8-219 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 220 The following information is to be found in the table for each input bit: – 1st line: Default designation – 2nd line: Key number (Sxy) or feedrate override switch (X30/X31), key- switch (X50), optional customer keys (X52) © Siemens AG 2007 All Rights Reserved 8-220 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 221 The following information is to be found in the table for each output bit: – 1st line: Default designation – 2nd line: LED number © Siemens AG 2007 All Rights Reserved 8-221 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 222: Dp Slave: Adi4
For a complete description of the parameterization of an AD14 DP slave please refer to: References: /ADI4/ Analog drive interface for four axes Section: Parameterization © Siemens AG 2007 All Rights Reserved 8-222 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 223: Dp Slave: Sinamicss120
Make sure that the cursor, which appears as a crossed–out circle when dragging the DP slave, is positioned exactly on the DP master system so that the DP slave is inserted into the configuration. © Siemens AG 2007 All Rights Reserved 8-223 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 224: Parameterizing Dp Slaves
There is no automatic adjustment! The following data must agree: 1. SIMATIC configuration of DP slave S120 PROFIBUS address 2. SINAMICS S120, CU320 Parameter P0918 (PROFIBUS node address) © Siemens AG 2007 All Rights Reserved 8-224 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 225 Number of process data words: Setpoints/Actual values Function: Dynamic Servo Control For a detailed description of message frames, please see: References: SINAMICS S120 Commissioning Manual, Section: Communications via PROFIBUS DP © Siemens AG 2007 All Rights Reserved 8-225 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 226 Free message frame configuration with BICO Control_Unit Free message frame configuration with BICO Close Help Drive_Unit_Addr10 Fig. 8-21 Process data structure: HW Config and STARTER © Siemens AG 2007 All Rights Reserved 8-226 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 227 Drive object: ”Drive control”: I/O address SINUMERIK 840Di sl NC MD13050 $MN_DRIVE_LOGIC_ADDRESS[n] SIMATIC configuration DP slave S120 Drive object: ”Control Unit”: I/O address SINUMERIK 840Di sl NC MD13120 $MN_CONTROL_UNIT_LOGIC_ADDRESS[n] © Siemens AG 2007 All Rights Reserved 8-227 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 228: Dependencies Of Profibus Dp Communication
Dependencies of PROFIBUS DP communication The overview example shows the interrelations or interdependencies when con- figuring the PROFIBUS DP communication between the components: DP master DP slave S120 © Siemens AG 2007 All Rights Reserved 8-228 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 229 I/O address 4180 Message frame type For configuring the drive within the framework of the NC commissioning, please refer to Section 11.5.3, Page 11-314. © Siemens AG 2007 All Rights Reserved 8-229 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 230 DP slave S120 in the configured object sequence (object) based on the drive object number and transferred to the PROFIBUS message frame. © Siemens AG 2007 All Rights Reserved 8-230 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 231: Dp Slave: Simodrive Drives
Make sure that the cursor, which appears as a crossed–out circle when dragging the DP slave, is positioned exactly on the DP master system so that the DP slave is inserted into the configuration. © Siemens AG 2007 All Rights Reserved 8-231 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 232: Parameterizing Dp Slaves
There is no automatic adjustment! The following data must agree: 1. SIMATIC configuration of DP slave 611U PROFIBUS address 2. SIMODRIVE 611 universal Parameter P0918 (PROFIBUS node address) © Siemens AG 2007 All Rights Reserved 8-232 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 233 PDA x/y Number of process data words, x: Setpoints, y: Actual values Functionality ”Dynamic Servo Control” Encoders 1 Encoders 2 Encoders 1 Encoders 2 Encoders 3 SIMODRIVE 611 universal SIMODRIVE 611 universal E © Siemens AG 2007 All Rights Reserved 8-233 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 234 This may have the consequence that an axis is assigned different I/O addresses for set and actual values. In this case, the I/O addresses must be corrected manually. © Siemens AG 2007 All Rights Reserved 8-234 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 236: Dependencies Of Profibus Dp Communication
The NC reads/writes the axis data in the relevant I/O area of the PLC/DP master on the basis of the I/O address entered in MD13050: DRIVE_LOGIC_ADDRESS[ n ] MD13060: DRIVE_TELEGRAM_TYP[ n ] © Siemens AG 2007 All Rights Reserved 8-236 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 237 DP slave interprets the message frames received from the DP master because of the drive parameters Parameter P0922 (PROFIBUS message frame type selection) Message frame type set: Message frame type 102 © Siemens AG 2007 All Rights Reserved 8-237 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 238: Dp Slave: Diagnostic Repeater For Profibus Dp
PROFIBUS DP if the PG connecting cable is inserted or removed, even at high baud rates. Monitoring functions of the clock–synchronous PROFIBUS © Siemens AG 2007 All Rights Reserved 8-238 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 239: Application Range
You will find a detailed description of how to connect and commission a diagnostic repeater in: References: SIMATIC Manual: Diagnostic repeater for PROFIBUS DP Drawing number: A5E00352937–01, 10/2004 Edition Order number (MLFB): 6ES7972–0AB00–8AA0 © Siemens AG 2007 All Rights Reserved 8-239 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 240 8 PROFIBUS DP Communication 01/2007 8.11 DP slave: Diagnostic repeater for PROFIBUS DP Space for your notes © Siemens AG 2007 All Rights Reserved 8-240 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 241: Drive Commissioning (Sinamics)
The PROFIBUS interface of the MCI board (X101) is connected to the PROFIBUS interface of the SINAMICS S120 and the PROFIBUS com- munication is parameterized. See PROFIBUS communication (Section 8, Page 8-175) © Siemens AG 2007 All Rights Reserved 9-241 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 242: Safety Information
(Safety Integrated). Unexpected change in speed/velocity during operation: Caused, for example, by a malfunction in the higher–level controller, drive controller, or encoder. © Siemens AG 2007 All Rights Reserved 9-242 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 243: Online Commissioning
< No filter > SINAMICS S120 SIN840Di sl SIMATIC 300(1) PLC 317–2DP 2AJ10 CP 840D sl SINAMICS_S120_CU320 Press F1 to open the help. TCP/IP –> Realtek TRL8139 © Siemens AG 2007 All Rights Reserved 9-243 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 244: Creating A New Project
PROFIBUS which are to be commissioned as part of this project are accessible via the PG/PC interface. To proceed to the next dialog box click the button: ”Change and test...”. © Siemens AG 2007 All Rights Reserved 9-244 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 245 Only Control Units are located when searching for SINAMICS drive units. All of the other available components of a drive unit (infeed, motor module, etc.) are not taken into account at this stage. © Siemens AG 2007 All Rights Reserved 9-245 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 246 The following settings have been selected: – Project name: Project Location: C:\SIEMENS\Step7\S7proj – Interface: CP5611 (PROFIBUS) – Drive units: Drive_Unit_Addr10 (SINAMICS_S120, Addr. 10) < Back Finish Cancel © Siemens AG 2007 All Rights Reserved 9-246 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 247: Drive Unit: Acquiring The Component Topology And Configuring Automatically
The following actions refer to recording of the component topology online and configuring a drive unit. If there are several drive units in a project, you must perform the actions for each additional drive unit. © Siemens AG 2007 All Rights Reserved 9-247 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 248 In the following dialog box: ”Automatic configuration” click the button: ”Start automatic configuration”. In the following dialog box: ”Drive object type” select the type: ”Servo” and click the button: ”Finish”. © Siemens AG 2007 All Rights Reserved 9-248 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 249 Project Edit Target System View Tools Window Help Project Add individual drive Drive_Unit_Addr10 Automatic configuration Overview Overview Configuration Topology Control_Unit Infeed Input/Output components Drives Inserting drives Drive_1 Drive_2 Drive_3 © Siemens AG 2007 All Rights Reserved 9-249 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 250: Drive: Configuring The Motors And Encoders
Read out motor again Summary Select standard motor from list Enter motor data 1FK7 synchronous motor Motor type: Motor selection list: Order no. Rated... Rated... Rated... © Siemens AG 2007 All Rights Reserved 9-250 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 251 Exit the dialog box by clicking the ”Next >” button. 5. Check the data entered for the drive in the following ”Summary” dialog. Close the dialog by clicking the ”Finish” button. © Siemens AG 2007 All Rights Reserved 9-251 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 252: Control Unit: Selecting The Profibus Message Frame
1. In the project navigator select Project > Drive_Unit_Addr10> Infeed > Com- munication and double–click PROFIBUS 2. Select from the list: ”Message frame selection”: ”Free message frame con- figuration with BICO (999)” © Siemens AG 2007 All Rights Reserved 9-252 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 253: Drive Unit: Checking The Configuration
DRIVE–CliQ interconnection of the example structure: Motor_1 CU 320 X103 X102 X203 Motor_3 X101 X202 X202 X202 X100 X201 X201 X201 X200 X200 X200 Motor_2 © Siemens AG 2007 All Rights Reserved 9-253 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 254 If the connection is already assigned, you can use a free connection in the topology or the component folder as a buffer. © Siemens AG 2007 All Rights Reserved 9-254 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 255: Drive Unit: Configuring The Profibus Message Frame
SIEMENS message frame 103 Drive_3 SIEMENS message frame 105 Infeed Free message frame configuration with BICO Control_Unit Free message frame configuration with BICO Close Help Drive_Unit_Addr10 © Siemens AG 2007 All Rights Reserved 9-255 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 256: Control Unit: Error Acknowledgement (Bico Interconnection)
Bit 6 Internal Message 1 active - - - - p2112 BI: External alarm 1 r2139 Bit 7 Alarm active Close Help Control_Unit © Siemens AG 2007 All Rights Reserved 9-256 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 257: Control Unit: Infeed Operation (Bico Interconnection)
Bit0, BO: Master control active: : Master control active (1=Yes/0=No) r863: Bit0, CO/BO: Drive coupling status/control word: : Infeed operation (1=Yes/0=No) r863: Bit1, CO/BO: Drive coupling status/control word: : Control line contactor (1=Yes/0=No) © Siemens AG 2007 All Rights Reserved 9-257 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 258: Control Unit: Infeed Ready To Start (Bico Interconnection)
Bit0, CO/BO: Status word sequence control infeed: : Ready to start (1=Yes/0=No) r899: Bit1, CO/BO: Status word sequence control infeed: : Ready for operation (1=Yes/0=No) © Siemens AG 2007 All Rights Reserved 9-258 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 259: Infeed: Error Acknowledgement(Bico Interconnection)
Drive_1, r2090: Bit7, BO: PROFIBUS PDA1 receive bit–serial: : Bit 7 (0=Out/1=In) r2105[0] BI: 3. Acknowledge faults p845[0] BI: 2. OFF2 Close Help Infeed © Siemens AG 2007 All Rights Reserved 9-259 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 260: Infeed: Enable (Bico Interconnection)
Control_Unit, r722: Bit0, CO/BO: CU digital inputs, status: :DI 0 (X122.1) (0=Low/1=High r2105[0] BI: 3. Acknowledge faults p845[0] BI: 2. OFF2 Close Help Infeed © Siemens AG 2007 All Rights Reserved 9-260 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 261: Drive: Enable Off3 (Bico Interconnection)
BI: 2. OFF3 is interconnected with ... Control_Unit, r722: Bit1, CO/BO: CU digital inputs, status: : DI 1 (X122.2) (0=Low/1=High) Close Help Drive_1 © Siemens AG 2007 All Rights Reserved 9-261 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 262: Drive Unit: Saving Parameters
For more information about the operator control panel: see SINAMICS S120 Getting Started with the STARTER Commissioning Tool. For more information about line/DC–link identification, see SINAMICS S120 Function Manual. © Siemens AG 2007 All Rights Reserved 9-262 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 263: Settings Of Specific Parameters
Recommended parameter values: Grinding technology Parameter Value Description Servo 2100 7841 Setting the fault number for fault response 2101 2 OFF2: Internal/external pulse disable © Siemens AG 2007 All Rights Reserved 9-263 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 264: Example For Systems With More Than 6 Drives
X201 X201 X201 X201 X201 X400 X200 X200 X200 X200 X200 DRIVE–CLiQ connection to each sensor module Fig. 9-1 Example configuration for 9 drives © Siemens AG 2007 All Rights Reserved 9-264 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 265: Drives Of Control Unit 2: Additional Bico Interconnection
”p864, BI: Infeed operation” to the infeed sig- nal ”r863: Bit0, Infeed operation” for the drives controlled by Control_Unit_2 (Drive_6..._9). Drive: p864, BI: Infeed operation Infeed: r863: Bit0, Infeed operation © Siemens AG 2007 All Rights Reserved 9-265 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 266 Output DO 8 – – – – Infeed, r863: Bit0, CO/BO: Input DI 9 – – – – Fig. 9-4 STARTER: Work area (excerpt) © Siemens AG 2007 All Rights Reserved 9-266 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 267 ”p864, BI: Infeed operation” of all Con- trol_Unit_2 drives. 7. There is no DRIVE CliQ connection between the infeed and Control_Unit_2. © Siemens AG 2007 All Rights Reserved 9-267 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 268: Further Terminal Assignments
CU: r 0722.10 Drive p 0495 = 2 ––– ––– ––– ––– Ground for pins 7, 8, 10, 11 1) Low – high edge required © Siemens AG 2007 All Rights Reserved 9-268 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 269: Proposal For Terminal Assignment: 1St Cu (X132)
SH/SBC 1 – Group 1 BICO from CU after Output 2nd – nth CU: p 0738 SINAMICS Safety Integrated the first drive in the group © Siemens AG 2007 All Rights Reserved 9-269 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 270: Proposal For Terminal Assignment: 1St Cu With 2Nd - Nth Cu
Output X132.7 (p 0742) must be connected to parameter r 0863.0. Fig. 9-6 Proposal for terminal assignment: 1st CU with 2nd – nth CU © Siemens AG 2007 All Rights Reserved 9-270 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 271: Example: Cu Interconnection With Line Contactor
Input Line contactor, feedback signal (X132.4) Input Output Infeed operation (r 0863.0) (X132.7) Fig. 9-7 Example: CU interconnection with line contactor © Siemens AG 2007 All Rights Reserved 9-271 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 272: Fundamentals
5. Switch off the Control Unit and insert the CF card with the new firmware ver- sion. Then switch the Control Unit on again. © Siemens AG 2007 All Rights Reserved 9-272 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 273 Start firmware update Close Help 9. Reload the project by selecting ”Load to PG”. 10. We recommend testing the drive unit after upgrading the firmware. © Siemens AG 2007 All Rights Reserved 9-273 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 275: Drive Commissioning (Simodrive)
PROFIBUS cable: – PG 740 or PCU 50 with integrated PROFIBUS DP interface – Standard PC with CPU module, e.g. CP 5611 © Siemens AG 2007 All Rights Reserved 10-275 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 276 – controller optimization – software upgrade of drive firmware – software upgrade of option module firmware No additional PG/PC required No additional cables required © Siemens AG 2007 All Rights Reserved 10-276 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 277: Preconditions For An Online Connection
(see Section 6.3, Page 6-139f) must be set on DP slave 611U or UE in question using the display and operator unit. Display Control unit Fig. 10-1 Display and control unit © Siemens AG 2007 All Rights Reserved 10-277 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 278 /FBU/ SIMODRIVE 611 universal Description of Functions Section: Parameterizing the Module Parameterization via display and control unit Section: PROFIBUS DP master settings Commissioning © Siemens AG 2007 All Rights Reserved 10-278 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 279: Setting Profibus Address (Simodrive Posmo Si/Cd/Ca)
For detailed information on commissioning of SIMODRIVE POSMO CD/CA and SI universal drives, refer to: /POS3/ SIMODRIVE POSMO SI/CD/CA User Manual Section: Connecting the PROFIBUS unit © Siemens AG 2007 All Rights Reserved 10-279 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 280: Setting The Mpi Interface
Dialog box: Install/remove interface Selection: SOFTMC Button: ”Install––>” Close Finally, the routing information must be set in the interface dialog of SimoCom U. © Siemens AG 2007 All Rights Reserved 10-280 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 281: Setting The Routing Information
To do so, proceed as follows: Open the appropriate S7 project in the SIMATIC Manager S7. Select the appropriate station (in the example project: SIMATIC 300) © Siemens AG 2007 All Rights Reserved 10-281 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 282: Starting Online Operation
The SIMODRIVE drives with which SimoCom U could start the online operation drives are displayed in the SimoCom U main screen: – Drive and dialog browser (left window) – Status overview (upper status bar) © Siemens AG 2007 All Rights Reserved 10-282 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 283: Installing Simocom U
– Wiring... – About SimoCom U... References You will also find a detailed description about SimoCom U in: /FBU/ SIMODRIVE 611 universal Description of Functions © Siemens AG 2007 All Rights Reserved 10-283 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 285: Nck Commissioning With Hmi Advanced
Activation when referring to a machine data indicates the NCK status in which a change to a machine data becomes active. Activation categories are: POWER ON Reconfiguration Reset Effective immediately. © Siemens AG 2007 All Rights Reserved 11-285 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 286 References: /FB/ Description of Functions – Basic Functions /FB/ Description of Functions – Extended Functions /FB/ Description of Functions – Special Functions © Siemens AG 2007 All Rights Reserved 11-286 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 287: Display And Input
(in the middle of the cursor keys). Fig. 11-1 Input screen form of the bit editor for HEX machine data © Siemens AG 2007 All Rights Reserved 11-287 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 288: Protection Levels
Access to programs, data and functions is useroriented and controlled via 8 hierarchical protection levels. These are divided into (see table 11-3): 4 password levels for Siemens, machine manufacturer and end user 4 key switch positions for end user This provides a multilevel safety concept for controlling access rights.
Page 289 9209 USER_CLASS_WRITE_TOA_ADAPT Tool adapter data 9210 USER_CLASS_WRITE_ZOA Write settable zero offset 9213 USER_CLASS_OVERSTORE_HIGH Extended overstore 9214 USER_CLASS_WRITE_PRG_CONDIT Program control © Siemens AG 2007 All Rights Reserved 11-289 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 290 ;$PATH=/_N_DEF_DIR REDEF $MA_CTRLOUT_SEGMENT_NR APR 3 APW 2 References: /PGA/ Programming Guide Advanced Section: File and Program Management Defining protection levels for user data (GUD) © Siemens AG 2007 All Rights Reserved 11-290 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 291: Machine Data Display Filter
Example: 10000 AXCONF_MACHAX_NAME_TAB[index] If the index filter is activated, machine data fields are only displayed in the spe- cified index area. © Siemens AG 2007 All Rights Reserved 11-291 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 292: System Data
The precision of angle and linear positions is limited to the computational reso- lution by rounding the product of the programmed value with the computational resolution to an integer number. © Siemens AG 2007 All Rights Reserved 11-292 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 293 10210 INT_INCR_PER_DEG Computational resolution for angular positions References /FB/ Description of Functions, Basic Functions G2 Velocities, Traversing Ranges, Accuracies, Section: Input/display resolution, computational resolution © Siemens AG 2007 All Rights Reserved 11-293 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 294: Normalization Of Physical Quantities Of Machine And Setting Data
Input values for machine data MD 10220 Scaling factor Internal scaling activated? MD 10230 Scaling factor Internal physical unit © Siemens AG 2007 All Rights Reserved 11-294 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 295 In addition to the change of example 1, the machine data input/output of linear accelerations, is to be performed in ft/s , instead of m/s (default). (the internal unit is mm/s © Siemens AG 2007 All Rights Reserved 11-295 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 296: Changing Scaling Machine Data
When scaling machine data are modified, all machine data affected by this mod- ification due to their physical unit are converted with the next NCK reset. Example: Redefining an A1 axis from linear to rotary axis. © Siemens AG 2007 All Rights Reserved 11-296 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 297: Loading Default Machine Data
To avoid data loss, a series startup file should be created before the NCK data are deleted. How to create a series startup file is described in Section 15.2, Page 15-460. © Siemens AG 2007 All Rights Reserved 11-297 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 298: Switching Over The Measuring System
During this process, the value specified in MD20150: GCODE_RESET_VALUES[12] alternates between G700 and G710. This process takes place independently of the protection level currently set. © Siemens AG 2007 All Rights Reserved 11-298 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 299 System of measurement of sag compensation References /FB/ Description of Functions, Basic Functions, G2 Velocities, Setpoint/Actual Value Systems, Closed–Loop Control, Section: Metric/inch measuring system © Siemens AG 2007 All Rights Reserved 11-299 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 300: Traversing Ranges
Computational resolution for linear positions 10210 INT_INCR_PER_DEG Computational resolution for angular positions Axis- - specific ($MA_ ... ) 31020 ENC_RESOL[n] Encoder pulses per revolution © Siemens AG 2007 All Rights Reserved 11-300 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 301: Cycle Times
Display using HMI Advanced (optional): Operating area switchover> Diagnosis > Service displays > System resources MD10062: $MN_POSCTRL_CYCLE_DELAY (position control cycle delay) = T © Siemens AG 2007 All Rights Reserved 11-301 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 302 NCK will only use in the worst case. If the NCK requires less CPU time in cyclical operation, it will cede it dynamically to Windows XP. © Siemens AG 2007 All Rights Reserved 11-302 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 304 The smaller the cycle times (PROFIBUS DP cycle) chosen, the greater the control quality for the drive and the better the surface quality on the workpiece. © Siemens AG 2007 All Rights Reserved 11-304 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 305: Velocities
If V is not reached, no traversing movement is carried out. References /FB/ Description of Functions, Basic Functions G2 Velocities, Traversing Ranges, Accuracies Section: Velocities © Siemens AG 2007 All Rights Reserved 11-305 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 306: Memory Configuration
Machine data, setting data, and option data are not lost when the memory is reorganized. Effectivity The machine data of the memory configuration are activated by power ON. References: /FB/ Description of Functions S7 Memory Configuration © Siemens AG 2007 All Rights Reserved 11-306 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 307: Dram Memory
Memory size for REORG /FB/, K1 28010 MM_NUM_REORG_LUD_MODULES Number of modules for local user variables with REORG 28020 MM_NUM_LUD_NAMES_T OTAL Number of local user variables © Siemens AG 2007 All Rights Reserved 11-307 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 308: Sram Memory
Display data of the free static memory 18080 MM_TOOL_MANAGEMENT_MASK Screen form for reserving memory for the tool /FBW/ management 18082 MM_NUM_TOOL Number of tools managed by NCK © Siemens AG 2007 All Rights Reserved 11-308 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 309 Number of modules for channel–specific /FB/, A3 protection zones Axis–specific ($MA_ ... ) 38000 MM_ENC_COMP_MAX_POINTS Number of intermediate points with interpolatory /FB/, K3 compensation © Siemens AG 2007 All Rights Reserved 11-309 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 310: Axes And Spindles
Axis assignment The assignment of drives, machine axes, channel axes and geometry axes using the corresponding machine data is shown in the following Fig. 11-4: © Siemens AG 2007 All Rights Reserved 11-310 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 311 [6] = I/O address of drive [7] = I/O address of drive [0] = 6 [0] = 7 [0] = 8 Fig. 11-4 Axis assignment © Siemens AG 2007 All Rights Reserved 11-311 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 312 The channel axis number k to be entered in the machine data (k=1,2,3...) is referred to the entry with the index n (n=(k–1)=0,1,2...) in the list of the channel axes MD20070: AXCONFIG_MACHAX_USED[n] (see Point 3). © Siemens AG 2007 All Rights Reserved 11-312 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 313: Axis Names
MD20080: AXCONF_CHANAX_NAME_TAB[n] (name of the channel axis in the channel) is used to define the channel axis names. Channel axis names must be unam- biguous for the entire channel. © Siemens AG 2007 All Rights Reserved 11-313 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 314: Drive Configuration
Control Unit. The I/O addresses assigned in the SIMATIC S7 project are entered in the fol- lowing machine data: © Siemens AG 2007 All Rights Reserved 11-314 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 315 SIMODRIVE POSMO A References: /POS1/ User Manual SIMODRIVE POSMO A SIMODRIVE POSMO SI/CD/CA References: /POS3/ User Manual SIMODRIVE POSMO SI/CD/CA ADI4 References: /Section 8.8; Page 8-222. © Siemens AG 2007 All Rights Reserved 11-315 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 316 Deactivation of the consistency check of the PROFIBUS message frame configuration ADI4 With an ADI4 module you can operate up to 4 drives with analog setpoint inter- face on an isochronous PROFIBUS. © Siemens AG 2007 All Rights Reserved 11-316 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 318: Setpoint/Actual Value Channels
PLC interface (e.g. during program test, if there is no drive hardware). © Siemens AG 2007 All Rights Reserved 11-318 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 319 Name/remarks Refer- ence Axis–specific ($MA_ ... ) 30100 CTRLOUT_SEGMENT_NR Setpoint assignment: Drive type 5 = PROFIBUS DP 30110 CTRLOUT_MODULE_NR Setpoint assignment: Logical drive number © Siemens AG 2007 All Rights Reserved 11-319 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 320 G2 Velocities, Setpoint/Actual Value Systems, Closed–Loop Control, Section: Setpoint/Actual Value System /FB/ Description of Functions, Basic Functions A2 Various Interface Signals Section: Interface signals to axis/spindle © Siemens AG 2007 All Rights Reserved 11-320 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 321: Incremental Measuring System Settings
Gear LEADSCREW_PITCH ENC_TYPE=1 ENC_IS_LINEAR=0 Spindle motor Spindle Encoders ENC_RESOL DRIVE_ENC_RATIO_NUMERA motor revs DRIVE_ENC_RATIO_DENOM encoder revs Fig. 11-6 Linear axis with encoder on the machine © Siemens AG 2007 All Rights Reserved 11-321 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 322 Encoder is connected directly to the machine 31050 DRIVE_AX_RATIO_DENOM[n] Denominator load gearbox 31060 DRIVE_AX_RATIO_NUMERA[n] Numerator load gearbox 31070 DRIVE_ENC_RATIO_DENOM[n] Denominator of resolver gearbox 31080 DRIVE_ENC_RATIO_NUMERA[n] Numerator of resolver gearbox © Siemens AG 2007 All Rights Reserved 11-322 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 323 Encoder is connected directly to the machine 31050 DRIVE_AX_RATIO_DENOM[n] Denominator load gearbox 31060 DRIVE_AX_RATIO_NUMERA[n] Numerator load gearbox 32110 ENC_FEEDBACK_POL[n] Sign actual value (feedback polarity) © Siemens AG 2007 All Rights Reserved 11-323 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 324: Parameterization Of Absolute Measuring Systems
Rotary table Measuring gear DRIVE_AX_RATIO_NUMERA motor revs ENC_TYPE=4 motor DRIVE_AX_RATIO_DENOM load revs ENC_ABS_TURNS_MODULO=4096 ENC_REFP_MODE=2 Fig. 11-11 Rotary axis with absolute value encoder on motor © Siemens AG 2007 All Rights Reserved 11-324 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 325 Numerator measuring gearbox 34200 ENC_REFP_MODE[n] Referencing mode 34210 ENC_REFP_STATE[n] Status of absolute value encoder 34220 ENC_ABS_TURNS_MODULO[n] Absolute value encoder range for rotary encoders (multi–turn resolution) © Siemens AG 2007 All Rights Reserved 11-325 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 326: Parameterization Of A 2Nd Measuring System With Adi4
(0) 840Di sl PLC317- 2DP (10) SIMOD (15) ADI4 DP master S7 FM NCU Fig. 11-12 Configuration: Axis with 2nd measuring system on ADI4 © Siemens AG 2007 All Rights Reserved 11-326 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 327 The I/O address and the message frame type of the 1st axis of the ADI4 module will be entered in the next free machine data (e.g. Index 3): MD13050: DRIVE_LOGIC_ADRESS[3] = 4200 MD13060: DRIVE_TELEGRAM_TYPE[3] = 3 © Siemens AG 2007 All Rights Reserved 11-327 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 328 Bit, byte Name Refer- Number ence Axis/spindle–specific Signals from PLC to axis/spindle 31, ... Position measuring system 1 31, ... Position measuring system 2 © Siemens AG 2007 All Rights Reserved 11-328 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 329: Dsc (Dynamic Servo Control)
Before you can switch off DSC operation you might have to adapt (reduce) the KV factor of the axis. Otherwise, instability of the position control loop might result. © Siemens AG 2007 All Rights Reserved 11-329 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 330: Drive Optimization
SIMODRIVE 611 universal/E, POSMO CD/CA and SI Online Help for SimoCom U Commissioning Tool > Index: – Measuring function – Optimization of speed control loop © Siemens AG 2007 All Rights Reserved 11-330 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 331: Rotary Axes
Axis–specific ($SA_ ... ) 43430 WORKAREA_LIMIT_MINUS Working area limitation minus 43420 WORKAREA_LIMIT_PLUS Working area limitation plus References /FB/ Description of Functions – Extended Functions R2 Rotary axes © Siemens AG 2007 All Rights Reserved 11-331 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 332: Positioning Axes
Signals from axis/spindle to PLC 31,... 74.5 Positioning axis 31,... 78–81 F function (feedrate) for positioning axis References /FB/ Description of Functions – Extended Functions, P2 Positioning axes © Siemens AG 2007 All Rights Reserved 11-332 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 333: Indexing Axes
Modulo conversion for rotary axis 30320 DISPLAY_IS_MODULO Position display modulo 360 30500 INDEX_AX_ASSIGN_POS_T AB Axis is indexing axis 30501 INDEX_AX_NUMERATOR Numerator for indexing axes with equidistant positions © Siemens AG 2007 All Rights Reserved 11-333 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 334: Parameter Sets Of Axis/Spindle
For example, in HMI Advanced, the active parameter set of a machine axis is displayed in the control area ”DIAGNOSIS” in the screen form ”Service Axis”. © Siemens AG 2007 All Rights Reserved 11-334 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 335 Minimum speed of gear stage 35200 GEAR_STEP_SPEEDCTRL_ACCEL[ Acceleration in speed control mode 35210 GEAR_STEP_POSCTRL_ACCEL[n] Acceleration in position control mode 36200 AX_VELO_LIMIT [n] Threshold value for velocity monitoring © Siemens AG 2007 All Rights Reserved 11-335 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 336: Position Controller
If ”0” is entered for the loop gain factor, the position controller will be disconnec- ted. © Siemens AG 2007 All Rights Reserved 11-336 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 337 The real servo gain factor can be checked with the following error in the service display. e.g. HMI Advanced: Operating area ”DIAGNOSIS” > Service displays > Service axis. © Siemens AG 2007 All Rights Reserved 11-337 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 338 Default values The default values of the acceleration are in the range from 0.5 m/s to 2 m/s © Siemens AG 2007 All Rights Reserved 11-338 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 339: Axis-Specific ($Ma
DYN_MATCH_TIME [n] 32910 Time constant for dynamic matching References /FB/ Description of Functions, Basic Functions, G2 Velocities, Setpoint/Actual Value Systems, Closed–Loop Control, Section: Closed–loop control © Siemens AG 2007 All Rights Reserved 11-339 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 340: Speed Setpoint Matching
Because ADI4 does not support acyclic services on the PROFIBUS DP, manual speed setpoint matching must be performed. The axis--specific machine data: MD32260: RATED_VELO (rated motor speed) [rev/min] © Siemens AG 2007 All Rights Reserved 11-340 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 341 MD31060: DRIVE_RATIO_NUMERA (numerator load gearbox) – MD31050: DRIVE_RATIO_DENOM (denominator load gearbox) – MD31030: LEADSCREW_PITCH (pitch of the ball screw) [mm/rev] – [rpm] Motor – [rpm] Load © Siemens AG 2007 All Rights Reserved 11-341 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 342 32260 Rated motor speed RATED_VELO References /FB/ Description of Functions, Basic Functions, G2 Velocities, Setpoint/Actual Value Systems, Closed–Loop Control, Section: Velocities, traversing ranges, accuracies © Siemens AG 2007 All Rights Reserved 11-342 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 343: Drift Compensation
DSC function. Machine data Table 11-35 Drift compensation: Machine data Number Identifier Name/remarks Refer- ence Axis–specific ($MA_ ... ) 36720 DRIFT_VALUE Basic drift value © Siemens AG 2007 All Rights Reserved 11-343 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 344: Velocity Matching (Axis)
JOG_REV_VELO[n] will only be used if for linear axes: SD41110: JOG_SET_VELO = 0 for rotary axes: SD41130: JOG_ROT_AX_SET_VELO = 0 at revolutional feed: SD41120: JOG_REV_SET_VELO = 0. © Siemens AG 2007 All Rights Reserved 11-344 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 345 Depending on MD30300: IS_ROT_AX[n], the velocities have to be entered in mm/min, inch/min, or rpm. If the velocities change, MD36200: AX_VELO_LIMIT[n] (threshold value for velocity monitoring) must be adapted accordingly. © Siemens AG 2007 All Rights Reserved 11-345 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 346 Description of Functions, Basic Functions, G2 Velocities, Setpoint/Actual Value Systems, Closed–Loop Control, Section: Velocities, Traversing Ranges, Accuracies /FB/ Description of Functions, Extended Functions, H1 Jog with/without Handwheel © Siemens AG 2007 All Rights Reserved 11-346 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 347: Monitoring Functions (Axis)
Tolerance window for a standing machine axis while the signal ”Clamping ac- tive” is present at the PLC interface. MD36050: CLAMP_POS_TOL (clamping tolerance) IS: DB31,... DBX2.3 (clamping active) Interrupt: ”26000 Clamping monitoring” © Siemens AG 2007 All Rights Reserved 11-347 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 348 PLC. MD36100: POS_LIMIT_MINUS (1st software limit switch minus) MD36110: POS_LIMIT_PLUS (1st software limit switch plus) MD36120: POS_LIMIT_MINUS2 (2nd software limit switch minus) © Siemens AG 2007 All Rights Reserved 11-348 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 349 It must be set such that the max. velocity (rapid traverse) can be reached and, in addition, a certain control margin remains. © Siemens AG 2007 All Rights Reserved 11-349 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 350 => Remove obstacle. The speed setpoint consists of the speed setpoint of the position controller and the feedforward control parameter (if feedforward control is active). © Siemens AG 2007 All Rights Reserved 11-350 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 351 Monitoring of the difference between following error measured and following monitoring error calculated from the position setpoint. MD36400: CONTOUR_TOL (tolerance band for contour monitoring) Error response Interrupt: ”25050 Contour monitoring” © Siemens AG 2007 All Rights Reserved 11-351 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 352 Cause of errors/error handling The position control resumes automatically after the axes have stopped. Notice The axis affected must be rereferenced. © Siemens AG 2007 All Rights Reserved 11-352 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 354 If this is not the case, the braking ramp cannot be kept. References /FB/ Description of Functions, Basic Functions, A3 Axis Monitoring, Protection Zones © Siemens AG 2007 All Rights Reserved 11-354 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 355: Referencing An Axis
Reference–point positioning velocity MD34040: REFP_VELO_SEARCH_MARKER Reference–point shutdown velocity Phase 1 Phase 2 Phase 3 Fig. 11-23 Signal chart: Referencing with an incremental measuring system (principle) © Siemens AG 2007 All Rights Reserved 11-355 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 356 – IS: DB31, ... DBX12.7 (”Reference point approach delayed”) = 0 the axis stops, and – alarm 20000 ”Reference cam not reached” is output. © Siemens AG 2007 All Rights Reserved 11-356 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 357 MD34060: REFP_MAX_MARKER_DIST (max. distance to the reference mark) without the zero mark being detected, the machine axis stops and the fol- lowing alarm is displayed: Alarm 20002 ”Zero mark missing” © Siemens AG 2007 All Rights Reserved 11-357 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 358 Feed stop (channel–specific and axis–specific) is active. NC–Stop/NC–Start are active. References /FB1/ Description of Functions, Basic Functions, R1 Reference point approach Section: Referencing with incremental measurement systems © Siemens AG 2007 All Rights Reserved 11-358 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 359 MD34310: ENC_MARKER_INC (interval between two reference marks) MD34320: ENC_INVERS (inverse measuring system) IS: DB21, ... DBX1.0 (”Activate referencing”) IS: DB21, ... DBX33.0 (”Referencing active”) © Siemens AG 2007 All Rights Reserved 11-359 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 360 ”Actual position”. The absolute offset must be zero at this time: MD34090: REFP_MOVE_DIST_CORR = 0 © Siemens AG 2007 All Rights Reserved 11-360 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 361 References /FB1/ Description of Functions, Basic Functions, R1 Reference point approach Section:Referencing on linear measuring systems with distance–coded reference marks © Siemens AG 2007 All Rights Reserved 11-361 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 362 3. Assumption of the reference position in the NCK The reference position is entered in the machine data: MD34100: $MA_REFP_SET_POS[n] (reference point value) © Siemens AG 2007 All Rights Reserved 11-362 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 363 – Removal/installation of the absolute value encoder – Removal/installation of the motor with the absolute value encoder – SRAM data loss of the NCK – Battery failure © Siemens AG 2007 All Rights Reserved 11-363 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 364 Traverse command minus/plus Machine data Table 11-39 Referencing: Machine data Number Identifier Name Refer- ence General ($MN_ ... ) 11300 JOG_INC_MODE_LEVELTRIGGRD INC/REF in jog/continuous mode © Siemens AG 2007 All Rights Reserved 11-364 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 365: 30240 Enc_Type[N]
ENC_ZERO_MONITORING Zero mark monitoring 30250 ACT_POS_ABS Absolute encoder position at time of deactivation. References /FB/ Description of Functions, Basic Functions, R1 Reference point approach © Siemens AG 2007 All Rights Reserved 11-365 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 366: Spindle Basic Data
M3, M4, M5 M4145 SPOS SPOSA SPCOF M3, M4, M5 Axis name Axis mode M4145 G332 G331 Rigid tapping Fig. 11-25 Spindle modes © Siemens AG 2007 All Rights Reserved 11-366 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 367 4. Axis mode can be activated in all gear steps. If the position actual value en- coder is installed on the motor (indirect measurement system), the position- ing and contouring accuracy can vary for the different gear stages. © Siemens AG 2007 All Rights Reserved 11-367 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 368 To cancel spindle movements, an independent spindle reset is required: IS: DB31,... DBX2.2 (spindle reset) References /FB1/ Description of Functions, Basic Functions, S1 Spindles © Siemens AG 2007 All Rights Reserved 11-368 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 369: Setpoint/Actual Value Channels Of Spindle
For further information on parameter sets, see Section 11.5.13, Page 11-334. References /FB1/ Description of Functions, Basic Functions, S1 Spindles Section: Gear stage change © Siemens AG 2007 All Rights Reserved 11-369 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 370: Measuring Systems Of Spindle
MD31050: DRIVE_AX_RATION_DENOM (load rev. denominator) = 1 MD31060: DRIVE_AX_RATION_NUMERA (load rev. numerator) = 1 MD31070: DRIVE_ENC_RATION_DENOM (load rev. denominator) = 1 MD31080: DRIVE_ENC_RATION_NUMERA (load rev. numerator) = 1 © Siemens AG 2007 All Rights Reserved 11-370 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 371 2048 * 128 One encoder increment corresponds to 1.3733 internal increments. An encoder increment corresponds to 0.0013733 degrees (highest possible positioning resolution). © Siemens AG 2007 All Rights Reserved 11-371 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 372: Speeds And Setpoint Adjustment For Spindle
The speeds must be transferred with standardized values for the drive control- matching ler. The values are scaled in the NCK using the selected load gear and the ap- propriate drive parameter. © Siemens AG 2007 All Rights Reserved 11-372 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 373: Table
Speeds and setpoint adjustment for spindle: Interface signals DB number Bit, byte Name Refer- ence Axis–specific Signals from PLC to axis/spindle 31, ... Traversing keys minus 31, ... Traversing keys plus © Siemens AG 2007 All Rights Reserved 11-373 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 374: Position Spindle
Axis–specific ($MA_ ... ) 35300 SPIND_POSCTRL_VELO Shutdown speed 35350 SPIND_POSITIONING_DIR Direction of rotation when positioning from the standstill 35210 GEAR_STEP_POSCTRL_ACCEL Acceleration in position control mode © Siemens AG 2007 All Rights Reserved 11-374 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 375: Synchronizing Spindle
For the exact procedure of operating a BERO on SIMODRIVE 611 universal, see: References: /FBU/ Descriptions of Functions SIMODRIVE 611 universal Section:Motion Control with PROFIBUS DP (as from SW 3.1) Zero mark substitute via PROFIBUS © Siemens AG 2007 All Rights Reserved 11-375 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 376 Synchronizing spindle: Machine data Axis- - specific ($MA_ ... ) 34100 REFP_SET_POS Reference point value 34090 REFP_MOVE_DIST_CORR Reference point offset 34200 REFP_MODE Referencing mode © Siemens AG 2007 All Rights Reserved 11-376 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 377: Spindle Monitoring
If the speed is nevertheless exceeded by the speed tolerance (drive error), the following signal is output: IS DB31,... DBX83.0 (speed limit exceeded) = 1 Alarm ”22150 Maximum number of chucks exceeded” © Siemens AG 2007 All Rights Reserved 11-377 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 378 The encoder limit frequency value must be such that the mechanical encoder speed limit is not exceeded or else the synchronization from high speeds will be incorrect. © Siemens AG 2007 All Rights Reserved 11-378 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 379 Minimum spindle speed for current gear stage Max. velocity/speed ”Axis/spindle stopped” Fig. 11-30 Ranges of spindle monitoring functions/speeds References /FB1/ Description of Functions, Basic Functions, S1 Spindles Section: Spindle monitoring © Siemens AG 2007 All Rights Reserved 11-379 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 380: Is_Rot_Ax
Minimum speed of gear stage 35150 SPIND_DES_VELO_TOL Spindle speed tolerance 35160 SPIND_EXTERN_VELO_LIMIT Spindle speed limitation via PLC 35200 GEAR_STEP_SPEEDCTRL_ACCEL[n] Acceleration in speed control mode © Siemens AG 2007 All Rights Reserved 11-380 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 381 Spindle: Interface signals DB number Bit, byte Name Refer- ence Axis–specific Signals from PLC to axis/spindle 31, ... Feed override 31, ... Override active © Siemens AG 2007 All Rights Reserved 11-381 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 382 Active spindle positioning mode 31, ... 84.3 Rigid tapping active 31, ... 86 and 87 M function for spindle 31, ... 88–91 S function for spindle © Siemens AG 2007 All Rights Reserved 11-382 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 383: Handwheels
= Handwheel_No._in_NCK – 1 Handwheel connection used: 1 or 2 Note A maximum of two handwheels can be connected via the cable distributor. © Siemens AG 2007 All Rights Reserved 11-383 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 384: Connection Via Profibus
NCK machine data in STEP 7. Among others the logical ad- dress of the handwheel slot is specified. The handwheel slot is situated at the following slot of the PROFIBUS module: © Siemens AG 2007 All Rights Reserved 11-384 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 385 16 ... 23 –> Standard+Handwheel 3320 ... 323 –> Standard+Handwheel 4th MCP Standard+Handwheel 24 ... 29 24 ... 29 –> Standard+Handwheel 330 ... 333 –> Standard+Handwheel © Siemens AG 2007 All Rights Reserved 11-385 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 386 Logical base address handwheel slot 2nd MCP MD11353 $MN_HANDWHEEL_LOGIC_ADDRESS [4] Logical base address handwheel slot 4th MCP MD11353 $MN_HANDWHEEL_LOGIC_ADDRESS [5] Logical base address handwheel slot 3rd MCP © Siemens AG 2007 All Rights Reserved 11-386 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 387: Connection Via Ethernet
Handwheel assignment Machine data Value Description 1st handwheel in NCK MD11350 $MN_HANDWHEEL_SEGMENT[0] Hardware segment: Ethernet 2nd handwheel in NCK MD11350 $MN_HANDWHEEL_SEGMENT[1] Hardware segment: Ethernet © Siemens AG 2007 All Rights Reserved 11-387 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 388 // Address of the receive status data MCP1BusAdr := 192 // ”Address” set via switch S2 // on the MCP MCPBusType := b#16#55 // Bus type: Ethernet © Siemens AG 2007 All Rights Reserved 11-388 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 389: Digital And Analog I/O Devices
The maximum number of digital or analog input/outputs that can be used for the NCK is: Total MCI board PROFIBUS extension Modules Analog inputs – Analog outputs – Digital inputs Digital outputs © Siemens AG 2007 All Rights Reserved 11-389 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 390: Assignment Of Inputs/Outputs To The Signal Modules
Input format I/O high I/O low S7 I/O address Low part (hexadecimal) S7 I/O address High part (hexadecimal) always 00 always 05 (identifier: PROFIBUS I/Os) © Siemens AG 2007 All Rights Reserved 11-390 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 391: System Variable $A_...[N]
$A_OUT[1–4] MD10368: HW_ASSIGN_DIG_FASTOUT[0–3] $A_OUT[9–40] Note The digital input/outputs are organized as follows: Hardware assign machine data: Byte by byte System variables: Bit by bit © Siemens AG 2007 All Rights Reserved 11-391 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 392: Digital Input/Output Bytes And System Variables
System variables $A_IN[1] to $A_IN[4] do not then contain information. Digital outputs Digital outputs must be configured as described above for digital inputs. © Siemens AG 2007 All Rights Reserved 11-392 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 393: Time-Based Reaction
Master time: Offset of the start time for NCK position control Global control: Broadcast message for cyclic synchronization of the equidistance between DP master and DP slaves © Siemens AG 2007 All Rights Reserved 11-393 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 394: Configuration Example
(5) IM 153 (6) ADI4 (0) UR PLC317–2DP M/S 2AJ10 DP master CP 342–5 Fig. 11-33 Example configuration: SINUMERIK 840Di sl with ET200 and ADI4 © Siemens AG 2007 All Rights Reserved 11-394 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 395 Although only 4 input bytes are used, 5 must be declared. The 1st input byte is always assigned to the MCI board extension module even if it is not installed: – MD10350: FASTIO_DIG_NUM_INPUTS = 5 © Siemens AG 2007 All Rights Reserved 11-395 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 396 – MD10368: HW_ASSIGN_DIG_FASTOUT[1] = H05000082 (130 ADI4 Both output bytes of the output word (slot 22) – MD10366: HW_ASSIGN_DIG_FASTOUT[2] = H050010E6 (4326 – MD10366: HW_ASSIGN_DIG_FASTOUT[3] = H050010E7 (4327 © Siemens AG 2007 All Rights Reserved 11-396 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 397 Number Identifier Name Refer- ence General ($SN_ ...) 41600 COMPAR_THRESHOLD_1 Threshold values for comparator byte 1 41601 COMPAR_THRESHOLD_2 Threshold values for comparator byte 2 © Siemens AG 2007 All Rights Reserved 11-397 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 398 Actual value for digital NCK inputs 64, 190–193 Setpoint for digital NCK outputs 194–209 Actual value for analog NCK inputs 210–225 Setpoint for analog NCK outputs © Siemens AG 2007 All Rights Reserved 11-398 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 399: Loadable Compile Cycles
Brief description Compile cycles are functional expansions of the NCK system software that can be created by the operator and/or by Siemens and then imported in the control later. As part of the open NCK system architecture, compile cycles have comprehen- sive access to data and functions of the NCK system level via defined software interfaces.
Page 400: Loading A Compile Cycle
Interface: ..@Interfaces=<1st digit>.<2nd digit> ..Interface version of a loaded compile cycle HMI Advanced: Diagnosis > Service displays > Version > NCU Version © Siemens AG 2007 All Rights Reserved 11-400 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 401: Software Version Of A Compile Cycle
The display of code and data range start addresses of a compile cycle are provided for diagnostics purposes only and have no significance in normal operation. © Siemens AG 2007 All Rights Reserved 11-401 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 402: Supplementary Conditions
840Di sl/840DiE sl, the following alarm is issued: Not enabled for SINUMERIK 840Di sl Alarm ”7200 CC<name>_ELF NO_840Di” Not enabled for SINUMERIK 840DiE sl: Alarm ”7200 CC<name>_ELF NO_EMBARGO” Notice If alarm ”7200 . . . ” is present after an NCK start–up, none of the loaded compile cycles is active.
Page 403: Data Descriptions (Md)
The MD with index n = 1 activates additional functions within the relevant technology func- tion. See References below. References: /FB3/ Description of Functions Special Functions TE1 – TE8. © Siemens AG 2007 All Rights Reserved 11-403 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 404: Profibus Dp
– Control word 1 – Control word 2 PROFIBUS DP communication is then shut down. To be used for: SINUMERIK 840Di sl in conjunction with external drives. © Siemens AG 2007 All Rights Reserved 11-404 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 405: Initial Settings
MD20112: START_MODE_MASK MD20110: RESET_MODE_MASK References /FB1/ Description of Functions, Basic Functions, K2 Axes, Coordinate System, Frames, Workpiece Actual–Value System Chapter: Workpiece–related actual value system/reset response © Siemens AG 2007 All Rights Reserved 11-405 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 406: Nck/Plc Diagnostics
The current state of the NCK is displayed via the output field: 0 not started 1 started 2 initializing data 3 initializing data 4 start--up 5 waiting for PLC 6 running F NCK error © Siemens AG 2007 All Rights Reserved 11-406 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 407 (PG) in this mode. It is not possible to make changes to the PLC user program until the password has been set. © Siemens AG 2007 All Rights Reserved 11-407 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 408 PROFIBUS (1) (interface X101) BUS 2 lights up in case of a bus/interface error on MPI or PROFIBUS (2) (de- pends on configuration of interface X102) © Siemens AG 2007 All Rights Reserved 11-408 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 409 Note For detailed information about the real–time properties of the SINUMERIK 840Di sl, see Section 1.1.5, Page 1-26. © Siemens AG 2007 All Rights Reserved 11-409 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 410: Menu: Settings
The shutdown signal of the UPS is connected to the configured digital input of the MCI board extension module (See Section 2.3.3, Page 2-57). © Siemens AG 2007 All Rights Reserved 11-410 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 411 Fig. 11-36 Making settings Notice We urgently recommend creating a series startup file before changing the data described above. See Section 15, Page 15-459. © Siemens AG 2007 All Rights Reserved 11-411 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 412 11 NCK Commissioning with HMI Advanced 01/2007 11.11NCK/PLC diagnostics Space for your notes © Siemens AG 2007 All Rights Reserved 11-412 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 413: Alarm And Message Texts
Extract from file ”MBDDE.INI”: [Textfiles] MMC= <installation path>\dh\mb.dir\alm_ NCK= <installation path>\dh\mb.dir\aln_ PLC= <installation path>\dh\mb.dir\plc_ ZYK= <installation path>\dh\mb.dir\alz_ CZYK= <installation path>\dh\mb.dir\alc_ UserMMC= UserNCK= UserPLC= <installation path>\dh\mb.dir\myplc_ UserZyk= UserCyk= © Siemens AG 2007 All Rights Reserved 12-413 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 414: Standard Text Files
The maximum length of an alarm or message text displayed over two lines is 110 characters. Storage path The user–specific text files must be copied with operating area: Services into directory: <installation path> \dh\mb.dir © Siemens AG 2007 All Rights Reserved 12-414 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 415 When creating text files, make sure that the date and time are correctly set on the PCU. Otherwise, the user texts may not appear on screen. © Siemens AG 2007 All Rights Reserved 12-415 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 416: Syntax For Alarm Text Files
Alarm number List of alarm numbers Display This number defines the alarm display type: 0: Display in alarm line 1: Display in a dialog box © Siemens AG 2007 All Rights Reserved 12-416 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 417 Help ID The default assignment ”0” means: The help file supplied by Siemens provides a detailed description of the alarm. A value between 1 and 9 uses an assignment entry in the MBDDE.INI file to refer to a help file created by the user. See also Section 12.1.5, Page 12-418, Section: HelpContext.
Page 418: Setting The Alarm Log Properties
Cancel = +F10 <Deleting alarms with key combination Shift+F10> For further details of the file entries, refer to References: /BN/ User Guide: OEM package for MMC © Siemens AG 2007 All Rights Reserved 12-418 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 419 – Maximum size of alarm list: 50 – Order: New alarms are to be put at the end of the list [Alarms] TimeFormat=%d.%m.%y %H:%M:%S MaxNr=50 ORDER=FIRST © Siemens AG 2007 All Rights Reserved 12-419 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 421: Axis And Spindle Test Run
SINAMICS S120 Commissioning Manual /GH2/ Booksize Power Modules Manual 13.1.2 Drives: SIMODRIVE Applies to the following SIMODRIVE drives: SIMODRIVE 611 universal/universal E SIMODRIVE POSMO SI, CD/CA © Siemens AG 2007 All Rights Reserved 13-421 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 422: Nck/Plc Interface Signals
2) Checking the function of the hardware limit switch and the relevant interface signals 3) Function–dependent References /FB1/ Description of Functions Basic Functions A2 Various Interface Signals and Functions © Siemens AG 2007 All Rights Reserved 13-422 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 423: Axis Dry Run
1) Speed setpoint matching – ADI4: MD32250 00 – SINAMICS S120: MD32250 = 0 – SIMODRIVE 611 universal/E; POSMO CD/CA, SI: MD32250 = 0 © Siemens AG 2007 All Rights Reserved 13-423 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 424: Spindle Dry Run
1) Speed setpoint matching – ADI4: MD32250 00 – SINAMICS S120: MD32250 = 0 – SIMODRIVE 611 universal/E; POSMO CD/CA, SI: MD32250 = 0 © Siemens AG 2007 All Rights Reserved 13-424 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 425 Acceleration in position control range MD 35300 Creep speed Change over MD 36300 Encoder limit frequency gear stage MD34200 Spindle synchronization MD of encoder matching gear stages tested? © Siemens AG 2007 All Rights Reserved 13-425 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 427: Drive Optimization With Hmi Advanced
K3 Compensation Section: Circularity test Servo trace Servo trace provides a graphically assisted analysis of the time response of position controller and drive data. © Siemens AG 2007 All Rights Reserved 14-427 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 429 – Change in operating mode (JOG) or operating mode JOG not selected – Actuation of traversing keys – Actuation of handwheel – Alarms leading to axis shutdown © Siemens AG 2007 All Rights Reserved 14-429 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 430: Miscellaneous Functions
Traversing of the axis to be measured is enabled depending on the inter- face signals typical for JOG mode (servo enable, pulse enable, etc.). © Siemens AG 2007 All Rights Reserved 14-430 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 431 – Active The axis is traversed with monitoring of the traversing range, depending on the traversing range limits set: – Upper limit – Lower limit © Siemens AG 2007 All Rights Reserved 14-431 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 432: Frequency Response Measurements
Online Help for Commissioning Tool: STARTER > Contents > Diagnostics functions SIMODRIVE 611 universal Online Help for Commissioning Tool SimoCom U > Index: – Measuring function – Optimization of speed control loop © Siemens AG 2007 All Rights Reserved 14-432 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 433: Measurement Of Current Control Loop
A value of approx. 10 ms is rec- ommended. A settling time which is too low will result in frequency response and phase diagrams distortions. © Siemens AG 2007 All Rights Reserved 14-433 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 434: Speed Control Loop Measurement
Particular care must be response taken to prevent resonance within the speed controller limit frequency range (stability limit approx. 200–500 Hz). © Siemens AG 2007 All Rights Reserved 14-434 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 435 Measuring parameters Amplitude Magnitude of the setpoint or disturbance step change. Measurement time The period of time recorded (maximum: 2048 speed controller cycles). © Siemens AG 2007 All Rights Reserved 14-435 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 436 Speed setpoint Offset Time Settling time Measurement time Position characteristic Time Fig. 14-3 Setpoint course for speed control loop/step response measuring function © Siemens AG 2007 All Rights Reserved 14-436 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 437: Position Control Measurement
[sec]) position controller position controller Example: Position control cycle: 2 ms –3 Bandwidth = 1 / ( 2 * 2*10 ) = 250 Hz © Siemens AG 2007 All Rights Reserved 14-437 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 438 If an offset value other than zero is input, the step change is stimulated dur- ing traversal. For the sake of clarity, the displayed position actual value does not include this speed offset. © Siemens AG 2007 All Rights Reserved 14-438 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 439 (increased) as part of the measurements: MD 32000 MAX_AX_VELO (maximum axis velocity) MD 32300 MAX_AX_ACCEL (max. axis acceleration) © Siemens AG 2007 All Rights Reserved 14-439 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 440: Graphic Display
Use the cursor keys to move the markers: – slowly: Cursor key – fast: Shift key + cursor key © Siemens AG 2007 All Rights Reserved 14-440 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 441 The scaling can be switched over between auto (default setting) and fixed. The Y range (Y min/max) to be displayed can only be changed in fixed mode. Fig. 14-6 Menu: Scaling of graphics © Siemens AG 2007 All Rights Reserved 14-441 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 442 Printing the graphics into a file (bitmap) or output to a connected printer. – Printer selection Selecting the output of the graphics to a bitmap file or to a connected printer. © Siemens AG 2007 All Rights Reserved 14-442 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 443: Trace Function
Selection of fixed Y scaling for each trace. Marker function selectable for each trace Expand function in the time axis Selective loading and saving of the measurement parameters and traces © Siemens AG 2007 All Rights Reserved 14-443 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 444: Main Menu And Operation
Insert key to open the list box. You can scroll down by using the arrow keys. You accept a value using the input key. Fig. 14-8 Cursor operation © Siemens AG 2007 All Rights Reserved 14-444 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 445: Parameterization
Direct input of the trigger threshold. Threshold The threshold is only effective with trigger types ”Positive edge” and ”Negative edge”. The unit refers to the selected signal. © Siemens AG 2007 All Rights Reserved 14-445 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 446 This screen form is used to select the data format to be evaluated when recording. Screen form – Byte: 0000 00FF – Word: 0000 FFFF – Double word: FFFF FFFF © Siemens AG 2007 All Rights Reserved 14-446 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 447: Performing The Measurement
Use the Display softkey to call the display functions of the graphics (see next Section). Softkey: With the Stop softkey, you can cancel a running measurement at any time. Stop A canceled measurement cannot be displayed. © Siemens AG 2007 All Rights Reserved 14-447 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 448: Display Function
Use the cursor keys to move the markers: – slowly: Cursor key – fast: Shift key + cursor key © Siemens AG 2007 All Rights Reserved 14-448 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 449 The scaling can be switched over between auto (default setting) and fixed. The Y range (Y min/max) to be displayed can only be changed in fixed mode. Fig. 14-11 Menu: Scaling of graphics © Siemens AG 2007 All Rights Reserved 14-449 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 450 Printing the graphics into a file (bitmap) or output to a connected printer. – Printer selection Selecting the output of the graphics to a bitmap file or to a connected printer. © Siemens AG 2007 All Rights Reserved 14-450 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 451: File Function
In the Data group, you can select the data you want to save. Only one data type can be selected at once. Use either the mouse button or the cursor or toggle key for selection. © Siemens AG 2007 All Rights Reserved 14-451 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 452 Services > Manage data. New subdirectories can be created below the Diag- nosis directory. For the description of the operating area Services, please refer to: References: /BA/ Operator’s Guide © Siemens AG 2007 All Rights Reserved 14-452 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 453: Print Graphic
Toggle key or by double–clicking with the right mouse button on the desired file output type: – Bitmap file – Printer Toggle key © Siemens AG 2007 All Rights Reserved 14-453 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 454 Press the softkey Print graphics Enter a file name. You can enter a new file name or select an existing file from the drop--down list. © Siemens AG 2007 All Rights Reserved 14-454 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 455 References: /BA/ Operator’s Guide The file is saved using the softkey OK. With the softkey Cancel you can return to the current graphic display. © Siemens AG 2007 All Rights Reserved 14-455 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 456: Automatic Controller Setting
Fig. 14-16 Menu: Automatic controller setting Operating path Operating path of the automatic controller setting: Operating area switchover > Commissioning > Optimization/test > ”>” > Aut. controller setting © Siemens AG 2007 All Rights Reserved 14-456 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 457: Drives: Simodrive 611 Universal
SimoCom U drive commissioning tool. References: /FBU/ Description of Functions, SIMODRIVE 611 universal Section:Description of Functions Optimization of the Current and Speed Controller SimoCom U Online Help © Siemens AG 2007 All Rights Reserved 14-457 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 458 14 Drive Optimization with HMI Advanced 01/2007 14.9 Automatic controller setting Space for your notes © Siemens AG 2007 All Rights Reserved 14-458 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 459: User Data Backup/Standard Commissioning
STARTER commissioning tool. For detailed information on data backup, please refer to: References: SinuCom NC: Online Help HMI Advanced: /BAI/ Operator’s Guide HMI Advanced © Siemens AG 2007 All Rights Reserved 15-459 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 460: Creating A Series Commissioning File
– Work offsets – Compensation data – Display machine data – Workpieces, global part programs and subroutines – Standard and user cycles – Definitions and macros © Siemens AG 2007 All Rights Reserved 15-460 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 461 The contents of a series startup file created for the HMI Advanced comprise all data stored in the HMI database in the directory dh at the moment when the data backup was made. © Siemens AG 2007 All Rights Reserved 15-461 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 462: Hmi Advanced (Option)
Creating a series startup archive archive Archive content with compensation data Archive PROFIBUS drives Archive name MMCNCPLCANTR Standard commissioning Fig. 15-1 Menu: Creating a series startup archive © Siemens AG 2007 All Rights Reserved 15-462 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 463: Sinucom Nc
5. The following data can be selected in the following menus, depending on the selected components: – NCK: Part programs – MMC: MMC archives 6. Creating the series startup file (”Finish”) © Siemens AG 2007 All Rights Reserved 15-463 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 464: Considerations When Saving Plc Data
After this series startup file has been copied back, this data inconsistency in the PLC user program may under certain circumstances result in the stop of the PLC. © Siemens AG 2007 All Rights Reserved 15-464 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 465: Reading In A Series Startup File With Hmi Advanced
2. Select the series startup file 3. Start read in: Start Note Because of the file extension ”.arc” of the series startup file, this is also called archive. © Siemens AG 2007 All Rights Reserved 15-465 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 466: Sinamics S120 Standard Commissioning With Starter
5. Save your project: Project > Save The configuration is now consistent, i.e., the same project states exist in the target system and in the project. © Siemens AG 2007 All Rights Reserved 15-466 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 467: Software Installation/Update And Data Backup
Pin 2: TD– Pin 3: RD+ Pin 3: RD+ Pin 4: RD– Pin 4: RD– UTP connector Fig. 16-2 Crossed Ethernet cable (twisted pair crossed 10baseT/100baseTX) © Siemens AG 2007 All Rights Reserved 16-467 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 468: Configuring The External Computer (Windows Nt)
XP for automatic configuration, if no DHCP server is accessible (Automatic Pri- vate IP Addressing: 169.254.x.x). The last two digits must be in the range 1 – 254. 169.254. 10. 1 © Siemens AG 2007 All Rights Reserved 16-468 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 469 Access authorization to the drive is ”Everyone” and ”Full access” by default. Dialog box Dialog box: Properties of <directory> Tab card: Sharing Shared as: Sharing name: <SHARED AS> © Siemens AG 2007 All Rights Reserved 16-469 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 470 Start > Control Panel > System. Dialog box Dialog box: System Properties Tab card: Computer Name Button: ”Change...” Dialog box: Change Computer Name Computer name: <COMPUTER NAME> Workgroup: <WORKGROUP> © Siemens AG 2007 All Rights Reserved 16-470 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 471: Configuring The Pcu
TCP/IP protocol IP address and subnet mask Computer name and workgroup must be made or checked as described in Section 16.1.3, Page 16-470. © Siemens AG 2007 All Rights Reserved 16-471 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 472: Partitioning Of The Pcu Hard Disk
Drive F: contains the SINUMERIK–specific applications, e.g. the SINUMERIK 840Di sl system software. It is also used for installing user–specific applications, e.g. SINUMERIK user interfaces, HMI OEM applications or SIMATIC STEP7. © Siemens AG 2007 All Rights Reserved 16-472 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 473: Software Installation/Update (Windows)
See the compatibility list for your SINUMERIK 840Di sl software version on the Internet: http://www.siemens.de/sinumerik > SINUMERIK 840Di sl > Link Box > Support > Up- date > Tab: Update > SINUMERIK 840Di sl: Delivery Release System Software ... >...
Page 474: Restoring The As-Delivered State
SINUMERIK 840Di sl software version: Basic software <Version> <Date> After the partitions have been restored, the SINUMERIK 840Di sl applications must be reinstalled. © Siemens AG 2007 All Rights Reserved 16-474 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 475: Installation Of The Sinumerik 840Di Sl Applications
If you are prompted to reboot during installation, always confirm this with ”Yes” and reboot. 4. Proceed with all (existing) directories D:\SETUP\APPS\001\001 to \xxx as described in item 3. © Siemens AG 2007 All Rights Reserved 16-475 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 476 The first application contains 3, the second application 2 installation programs. INSTALL (D:) SETUP APPS Installation sequence SETUP.EXE SETUP.EXE SETUP.EXE SETUP.EXE SETUP.EXE Fig. 16-4 Installation sequence © Siemens AG 2007 All Rights Reserved 16-476 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 477: License Management
CoL (see: Certificate of Lincense ”Note”) SINUMERIK user interface: HMI Advanced or HMI Embedded SINUMERIK Commissioning tool: SinuCom NC Automation License Manager Inscription on the MCI board © Siemens AG 2007 All Rights Reserved 17-477 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 478: Overview
Here, access occurs to a license database administered by Siemens A&D via the Internet. Finally, the license information including the License Key is transferred to the hardware.
Page 479: Automation License Manager
Transferring license information including the License Key into a control system License database License database access occurs via: access Direct access The direct access occurs with: – Delivery note number – License number © Siemens AG 2007 All Rights Reserved 17-479 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 480: Mci Board And Hardware Serial Number
Note You can obtain a customer login via Siemens A&D Mall at menu item: ”Registration”. The Internet address is: http://mall.automation.siemens.com/ Currently, access is not yet possible for all countries.
Page 481: Sinumerik License Key
License Key as the ”technical representative” of this license. In con- junction with software products, the License Key usually must be available on the hardware on which the software product executed. © Siemens AG 2007 All Rights Reserved 17-481 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 482: Browser Settings For Using The A&D Mall
Web browser. Session cookies are a specific application format of cookies, which are not saved permanently on the computer, but instead are deleted immediately when the user ends the session. © Siemens AG 2007 All Rights Reserved 17-482 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 483: Proxy Settings For The Download Of License Information
Add Internet sites from Siemens to the ”Trusted Sites” zone: Menu bar: Tools > Internet Options > Tab: ”Security”> Zone: ”Trusted Sites” > Button: ”Sites...” > ”Add this Web site to the zone”: ”*.siemens.com” > Button: ”Add” Enable ”Active Scripting”: Menu bar: Tools >...
Page 484: Assigning Via Web License Manager
2. Go to the Internet page of the Web License Manager: http://www.siemens.com/automation/license 3. Login via ”Direct access”: – License number – Delivery note number 4. Follow the additional instructions in the Web License Manager. © Siemens AG 2007 All Rights Reserved 17-484 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 485: You Can Execute An Assignment Via Customer Login As Follows
The assignment of a license to a piece of hardware cannot be reversed via the Web License Manager. © Siemens AG 2007 All Rights Reserved 17-485 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 486 Operating–area switchover: Commissioning > key: etc. (”>”) > Licenses > Overview 6. Confirm the entry of the new License Key by pressing the softkey: ”Transfer”. © Siemens AG 2007 All Rights Reserved 17-486 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 487: Assigning Via Automation License Manager
Chapter: Transferring license information for a control image (offline) to a control system (online) Fig. 17-1 Function overview © Siemens AG 2007 All Rights Reserved 17-487 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 488: Installing The Automation License Manager
Note The basic software component, Automation License Manager, is used for all Siemens A&D products, e.g., SIMATIC STEP7. Versions of the basic software component, Automation License Manager, are upward compatible. We recommend always using the version with the highest version number, irrespective of the source of supply (e.g., SINUMERIK or SIMATIC product CD,...
Page 489: Enabling/Disabling Sinumerik Plug-Ins
SINUMERIK – offline – – – – no data available – – – – SINUMERIK plug–in enabled, communication link established with SINUMERIK control: SINUMERIK <Control type> – <Hardware serial number> © Siemens AG 2007 All Rights Reserved 17-489 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 490: Assigning Parameters To The Tcp/Ip Communication With A Control System
<Installation drive>:\Siemens\Sinumerik\HMI–Advanced\user\MMC.INI During evaluation of the initialization data when booting the HMI basic software, user–specific communication parameters have priority over general commu- nication parameters. © Siemens AG 2007 All Rights Reserved 17-490 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 491 To apply the change to the active IP address, you must close all active applications using HMI basic software (e.g. HMI Advanced). Once you have closed all applications, restart the computer to activate the new IP address. © Siemens AG 2007 All Rights Reserved 17-491 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 492 The control system to which the Automation License Manager was connected before switching is represented by an ”offline” control system file, if a control image (offline) exists. © Siemens AG 2007 All Rights Reserved 17-492 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 493: How To Refresh The Navigation View: "Manage"
SINUMERIK control system. A descrip- tion of how to assign parameters for TCP/IP communication with a control system is given in Section 17.3.4, Page 17-490. © Siemens AG 2007 All Rights Reserved 17-493 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 494: Creating A Control Image (Offline)
Requirements A control image (offline) can only be created if the Automation License Manager is communicating with the control system. © Siemens AG 2007 All Rights Reserved 17-494 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 495: Performing A License Requirement Alignment For A Piece Of Hardware
Taking the required licenses from the customer–specific licenses and as- signing these to the hardware Transferring the updated license information including License Key to the control system (online) or the control image (offline) © Siemens AG 2007 All Rights Reserved 17-495 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 496 The license information for the control system (online) or control image (offline) is now identical to the information for the relevant hardware in the license data- base, including the License Key. © Siemens AG 2007 All Rights Reserved 17-496 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 497: Transferring License Information For A Control Image (Offline) To A Control System (Online)
License Key > Download to target system Result The license information for the hardware is now identical to the information for the control image (offline), including the License Key. © Siemens AG 2007 All Rights Reserved 17-497 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 498 17 License Management 01/2007 17.3 Assigning via Automation License Manager Space for your notes © Siemens AG 2007 All Rights Reserved 17-498 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 499 31, ... 23.7 Activate test stop Signals from axis/spindle to PLC 31, ... 92.0 Setting–up mode active 31, ... 92.2 Torque limit 2 active © Siemens AG 2007 All Rights Reserved 18-499 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 500 31, ... 110.5 n < n 31, ... 111.1 Safe operational stop active (SBH active) 31, ... 111.4–11.7 Stop A/B to Stop E active © Siemens AG 2007 All Rights Reserved 18-500 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 501: Expanded Message Frame Configuration/Evaluation Of Internal Drive Variables
16--bit integer data words via: MD 36730: DRIVE_SIGNAL_TRACKING[n] = 2 System variable: $VA_DP_ACT_TEL[n, a] where n = Index: 0.2,...15 a = machine axis identifier. © Siemens AG 2007 All Rights Reserved 18-501 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 502 Index n = x Index n = x+1 Index n = y System variable $VA_DP_ACT_TEL[n, a] Fig. 18-2 Mapping principle: PDA on system variable $VA_DP_ACT_TEL © Siemens AG 2007 All Rights Reserved 18-502 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 503: Requirements
18.2.2 Requirements The following conditions must be fulfilled for the transfer of additional drive variables: Drive The drive must support SIEMENS message frame 116 or free message frame configuration. DP master/SIMATIC STEP 7 No additional requirements SINUMERIK 840Di sl NCK –...
Page 504: Configuring: Sinamics S120 And Siemens Message Frame 116
DP slave S120 in the HW Config station window. 2. Expand the length of the PDA already configured with the SIEMENS mes- sage frame in the actual value slot of the relevant drive by the length of the additional PDA.
Page 506 CO: PROFIBUS state Binector–connector converter r63, CO: Actual speed smoothed r2089[1], CO: PROFIBUS state Close Help Drive_3 Fig. 18-3 Free message frame configuration with BICO (999) © Siemens AG 2007 All Rights Reserved 18-506 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 508: Configuring: Simodrive
When configuring the components included in the expanded message frame configuration configuration, we recommend the following sequence: sequence 1. DP master 2. DP Slave 611U 3. SINUMERIK 840Di sl NCK © Siemens AG 2007 All Rights Reserved 18-508 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 510 8 Enc. 1 pos. act. val. 1 (G1_XACT1) 9 No signal (NIL) 9 Enc. 1 pos. act. val. 2 (G1_XACT2) Fig. 18-4 Activating the customizable message frame configuration © Siemens AG 2007 All Rights Reserved 18-510 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 511 After configuring the expanded message frames, the standard message frame with which the axis is driven is only explicitly visible in the NC machine data: MD 13060: DRIVE_TELEGRAM_TYPE[n] (drive message frame type) © Siemens AG 2007 All Rights Reserved 18-511 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 512: Constraints
MD13070: $MN_DRIVE_FUNCTION_MASK[n] (used DP functions) then responsibility lies solely with the commissioning engineer to perform a con- sistency check on the above–mentioned data. © Siemens AG 2007 All Rights Reserved 18-512 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 513: Data Descriptions (Md, System Variable)
CTW: Control word (PDA word in the PROFIDrive message frame to DP slave) STW: Status word (PDA word in the PROFIDrive message frame from DP slave) PDA: Process data MD irrelevant for ... ––– © Siemens AG 2007 All Rights Reserved 18-513 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 514: Alarms
Detailed information on the individual alarms can be found in: References: /DA/ Diagnostics Guide For systems with HMI Advanced you can refer to the online help. © Siemens AG 2007 All Rights Reserved 18-514 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 515: Travel To Fixed Stop With High-Resolution Torque Reduction
The evaluation of the torque reduction must be identical in the drive and in the NCK. The settings range for torque reduction is defined by the limit values (0.005% to 10%) for the NCK machine data: MD37620: $MA_PROFIBUS_TORQUE_RED_RESOL © Siemens AG 2007 All Rights Reserved 18-515 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 516: Comparison
Message frame 102 to 107 Drive parameters The evaluation of torque reduction is set using the parameter: P0881 Torque reduction evaluation [%] Normalization: 1% ¢16384 = 4000 © Siemens AG 2007 All Rights Reserved 18-516 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 517: Parameterization: External Drives
”Torque reduction evaluation” Example for Assumptions: SIMODRIVE 611U – Machine axis X1 corresponds to drive 12A – The torque reduction evaluation is to be 0.1% © Siemens AG 2007 All Rights Reserved 18-517 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 518: Constraints
MD37620: $MA_PROFIBUS_TORQUE_RED_RESOL 2. Drive Automatic adjustment: Parameter for torque reduction evaluation: – SINAMICS: p1544 – SIMODRIVE: P0881 Manual adjustment: Drive parameter for torque reduction evaluation. © Siemens AG 2007 All Rights Reserved 18-518 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 519: Data Description (Md)
Detailed information on the individual alarms can be found in: References: /DA/ Diagnostics Guide For systems with HMI Advanced you can refer to the online help. © Siemens AG 2007 All Rights Reserved 18-519 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 520 18 840Di–specific Data and Functions 01/2007 18.3 Travel to fixed stop with high–resolution torque reduction Space for your notes © Siemens AG 2007 All Rights Reserved 18-520 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 521 The DRIVE–CLiQ hardware is based on the Industrial Ethernet standard with twisted–pair lines. The DRIVE–CLiQ line provides the transmit and receive signals, as well as the +24 V power supply. © Siemens AG 2007 All Rights Reserved A-521 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 522: Small Sinamics Glossary
–> ”Motor module”s, including all the required components (e.g. –> ”Line module”s, fuses, reactors, line filters, and firmware, as well as propor- tional computing power (if required) in a –> ”Control unit”. © Siemens AG 2007 All Rights Reserved A-522 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 523 For –> ”Motor”s equipped with a –>”Motor encoder”, this control type allows operation with a high level of –>”Accuracy” and –>”Dynamic response”. In addition to speed control, position control can be implemented. © Siemens AG 2007 All Rights Reserved A-523 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 524 Two vector control types exist: The frequency control (–> ”Sensor- less vector control”) and the speed–torque control with speed feedback (–> ”Encoder”). © Siemens AG 2007 All Rights Reserved A-524 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 525 Compact Flash card Connector input Computerized numerical control Connector output Certificate of License Communication Communication processor Central processing unit Cutter radius correction Control unit © Siemens AG 2007 All Rights Reserved B-525 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 526: Abbreviations
First In, First Out: Memory that works without address specification and whose data are read in the same order in which they were stored. FIPO Fine interpolator Feed stop Global control Geometry Signal ground © Siemens AG 2007 All Rights Reserved B-526 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 527 Least Significant Bit Local User Data Media Access Control Motion control interface MCIS Motion control information system Machine control panel Machine coordinate system Machine data © Siemens AG 2007 All Rights Reserved B-527 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 528 Request to send, Positioning Motor Compact AC: Complete drive unit with inte- grated power and control module as well as positioning unit and program memory; AC infeed. © Siemens AG 2007 All Rights Reserved B-528 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 529 Sensor Module Cabinet Mounted Sensor Module Externally Mounted Sub Program File: Subroutine SRAM Static RAM (non–volatile) Synchronous rotary motor Synchronous Serial Interface (interface type) © Siemens AG 2007 All Rights Reserved B-529 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 530 Voltage input Voltage output Workpiece coordinate system Zero offset Zero Offset Active: Identifier for zero offsets Status word (of drive) Micro controller µC © Siemens AG 2007 All Rights Reserved B-530 SINUMERIK 840Di sl Manual (HBIsl) - - 01/2007 Edition...
Page 531 You will find a list that is updated monthly of the documentation available in each language on the Internet at: http://www.siemens.com/motioncontrol Select: “Support” > “Technical documentation” > “Overview of publica- tions” or “DOConWEB”. © Siemens AG 2007 All Rights Reserved C-531 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 533 The EC Declaration of Conformity is available in PDF format under Product ID on Siemens A&D Product Information page: 15257461. – Internet address: www.siemens.de/sinumerik > Support > Service > Automation & Drives Service & Support > Product Support > Search: 15257461 >...
Page 535 Communications processor (CP), Parameter Reference Point Approach, 11-355 assignment, 6-145, 6-147 Velocity matching, 11-344 Comparison, 8-190 Axis assignment, 11-311 Compile cycle, SW version, 11-401 Axis configuration, 11-310 © Siemens AG 2007 All Rights Reserved I-535 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 536 Ethernet communication, 7-161 Pasting, 8-193 Ethernet interface, Parameter assignment, 6-135 PROFIBUS parameters, 8-193 Evaluation of internal drive variables, 18-501 Setting the I/O addresses, 8-194 © Siemens AG 2007 All Rights Reserved I-536 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 537 MCI board extension slot variation, 2-43 Interpolation cycle, 11-302 Operator panel fronts, 2-43 Interrupt: 25022, 11-325 Spare parts, 2-43 IP address, MCP 483C IE, 7-167 Hardware limit switches, 11-349 © Siemens AG 2007 All Rights Reserved I-537 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 538 OEM directories, 5-120 Cancel, 14-429 Online connection, 611u, 10-277 Start, 14-429 Online operation, Starting, 10-282 Measuring system switchover, Interface signals, OP 012, 2-69 11-319 © Siemens AG 2007 All Rights Reserved I-538 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 539 PCU 50, 2-66 Setting using the PROFIBUS unit, 10-279 PCU 50.3, Ethernet connections, 7-161 SIMODRIVE POSMO SI/CD/CA, 10-279 PDA area, 8-176 PROFIBUS communication, Configuring, 6-143 © Siemens AG 2007 All Rights Reserved I-539 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 540 Infeed: PROFIBUS message frame, 9-252 840Di sl–specific, 5-123, 5-125 Running the motor, 9-262 Activating, 5-123 Saving parameters, 9-262 Servo gain, 11-336 Specific parameters, 9-263 Checking, 11-338 © Siemens AG 2007 All Rights Reserved I-540 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 541 Spindle in setpoint range, 11-377 TDP, 8-177, 8-187, 8-188 Spindle is stationary, 11-377 TDX, 8-177 Spindle speed, Maximum, 11-377 Spindles, 11-310 SRAM, Physical, 1-31 SRAM handling, 5-111 © Siemens AG 2007 All Rights Reserved I-541 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 542 X3, Battery connection, MCI board, 2-48 Traversing direction, 11-336 X333, dig. inputs/outputs, PP72/48, 2-82 Traversing ranges, 11-300 X4: MCI board extension, 2-53 TTL handwheels, 2-59 Update, 5-122 © Siemens AG 2007 All Rights Reserved I-542 SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 543 Should you come across any printing errors when reading this publication, please notify us on this sheet. Suggestions for improvement are also welcome. From SIEMENS AG Name: A&D MC MS1 Address of your Company/Dept. Postfach 3180 Street: D–91050 Erlangen Zip code:...
Page 544 840Di sl 840Di 810D EMC Directives Manual *) Function Manual DOCONCD *) – Hardware Drive Functions DOCONWEB – Commissioning *) Recommended minimum scope of documentation © Siemens AG 2007 All Rights Reserved SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...
Page 545 – Function Manual, Drive Functions *) – AC Drive Manual Manufacturer/Service Documentation SINAMICS G110/G120/ S120 Motors DocOnCD Configuration Manual Motors Design Guideline *) Recommended minimum scope of documentation © Siemens AG 2007 All Rights Reserved SINUMERIK 840Di sl Manual (HBIsl) – 01/2007 Edition...

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Sinumerik 840di sl

Siemens SINUMERIK 840DiE sl Manual

Sinumerik 840Di Sl

Table of Contents

General Information on the SINUMERIK 840Di Sl

Design

Power-On and Power-Up

PLC Commissioning

Ethernet Communication

PROFIBUS DP Communication

Drive Commissioning (SINAMICS)

Drive Commissioning (SIMODRIVE)

NCK Commissioning with HMI Advanced

(Adi4)

11.5.10 Rotary Axes

Axis-Specific ($MA

Axis-Specific ($MA

Refer- Ence

Axis-Specific ($SA

Axis and Spindle Test Run

Drive Optimization with HMI Advanced

User Data Backup/Standard Commissioning

Software Installation/Update and Data Backup

References

EC Declaration of Conformity

Quick Links

Chapters

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Summary of Contents for Siemens SINUMERIK 840DiE sl