Omron CPM2C Operation Manual

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CPM2C Programmable Controllers

Operation Manual

Produced June 1999

Summary of Contents for Omron CPM2C

Page 1 CPM2C Programmable Controllers Operation Manual Produced June 1999...
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Page 9 Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CPM2C. Section 1 gives a brief overview of the steps involved in developing of a CPM2C System, describes the possible system configurations, and describes the CPM2C’s special features and functions.
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Page 11 It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications.
Page 12 • The PC outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
Page 13 • Always turn OFF the power supply to the PC before attempting any of the fol- lowing. Not turning OFF the power supply may result in malfunction or electric shock. • Assembling the Units. • Connecting or disconnecting the Expansion I/O Units •...
Page 14 • Be sure to attach the labels supplied with the CPM2C or provide other protec- tive covers when wiring in order to prevent dust or wiring cuttings from entering the Unit. • Remove the label after the completion of wiring to ensure proper heat dissipa- tion.
Page 15 Conformance to EC Directives The CPM2C PCs comply with EC Directives. To ensure that the machine or de- vice in which the CPM2C PC is used complies with EC Directives, the PC must be installed as follows: 1, 2, 3...
Page 16 Countermeasures (Refer to EN50081-2 for more details.) Countermeasures are not required if the frequency of load switching for the whole system with the PC included is less than 5 times per minute. Countermeasures are required if the frequency of load switching for the whole system with the PC included is 5 times or more per minute.
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Page 18 Basic Functions CPU Unit Variations The CPM2C PCs are one-piece PCs with 10 or 20 I/O points in I/O terminals or a connector port. in the built-in connectors. There are 3 types of outputs available (relay outputs, sinking transistor outputs, and sourcing transistor outputs). All CPM2C PCs require a 24-VDC power supply.
Page 19 20-point CPU Units and two interrupt inputs can be used in the 10-point CPU Units. Easy Position Control CPM2C PCs with transistor outputs have two outputs that can produce 10 Hz to with Pulse Outputs 10 kHz pulses (single-phase outputs).
Page 20 High-speed 1:1 NT Link In a 1:1 NT Link, an OMRON Programmable Terminal (PT) can be connected Communications directly to the CPM2C. The PT must be connected to the RS-232C port; it cannot be connected to the Peripheral port. OMRON PT...
Page 21 Section One-to-one PC Link A CPM2C can be linked directly to another CPM2C, CQM1, CPM1, CPM1A, CPM2A, SRM1(-V2), or a C200HS or C200HX/HE/HG PC. The 1:1 PC Link al- lows automatic data link connections. The PC must be connected through the RS-232C port;...
Page 22 (transistor outputs) CPU Unit Inputs Outputs Clock Model 10 I/O points I/O terminal block 6 inputs (24 VDC) 4 relay outputs CPM2C-10CDR-D (6 i (6 inputs, CPM2C-10C1DR-D 4 outputs) 4 outputs) I/O connector 6 inputs (24 VDC) 4 transistor outputs CPM2C-10CDTC-D...
Page 23 (transistor outputs) Unit Inputs Outputs Model 10 I/O points I/O terminals 6 inputs (24 VDC) 4 relay outputs CPM2C-10EDR 6 inputs, 4 outputs 24 I/O points I/O connector 16 inputs (24 VDC) 8 transistor outputs CPM2C-24EDTC (sinking) 16 inputs 8 outputs...
Page 24 Section Program This is the program written by the user. The CPM2C executes the program cycli- cally. (Refer to 1-3-5 Cyclic Operation and Interrupts for details.) The program can be divided broadly into two parts: the “main program” that is executed cyclically and the “interrupt programs”...
Page 25 1. The CPM2C will not be able to communicate with the Programming Device in these cases. 2. When the power is turned ON, the CPM2C will start in the RUN mode only when the RS-232C cable is connected to the communications port with switch 2 set to ON.
Page 26 Section 2. Undetermined additional time Power interruptions only slightly longer than the minimum power interrup- tion time may not be detected. 85% of rated voltage Detection of power interruption 1. Minimum time 2. Additional time Program execution Executing Stopped CPU reset signal CPU Unit operation will CPU Unit operation may continue if voltage is...
Page 27 Section 1-3-5 Cyclic Operation and Interrupts Basic CPU Operation Initialization processing is performed when the power is turned ON. If there are no initialization errors, the overseeing processes, program execution, I/O re- freshing, and communications port servicing are performed repeatedly (cyclical- ly).
Page 28 Program Execution in The following diagram shows the cyclic operation of the CPM2C when the pro- Cyclic Operation gram is being executed normally. Normally, the results of program execution are transferred to I/O memory just after program execution (during I/O refreshing), but IORF(97) can be used to re- fresh a specified range of I/O words during program execution.
Page 29 Execution gram execution is interrupted immediately and the interrupt program is execut- ed. The following diagram shows the cyclic operation of the CPM2C when an interrupt program is executed. Normally, the results of interrupt program execution are transferred to I/O...
Page 30 Section When IORF(97) is used, the cycle time is extended by the time required to re- fresh the specified I/O words. Overseeing processes Main program IORF(97) executed. Cycle Immediate refreshing time I/O refreshing I/O refreshing RS-232C port servicing Peripheral port servicing Functions Listed by Usage Machine Control Functions Usage...
Page 31 Section Usage Function Refer Interrupt functions Execute a special process very quickly Interrupt input (interrupt input mode) W353 when an input goes ON. (For example, operating a cutter when an interrupt input is received from a Proximity Switch or Photoelectric Switch.) Count input ON pulses and execute a Interrupt input (counter mode) special process very quickly when the...
Page 32 Link in the PC Setup.) Make a PC-PC data link connection with another 1:1 PC Link (Set the communications mode to 1:1 PC CPM2C, or a CPM1A, CPM2A, SRM1, CQM1, or Link in the PC Setup.) C200HX/HG/HE PC. Connect a Programming Console.
Page 33 Section Item CPM2C CPM2A CPM1A I/O memory Input bits IR 00000 to IR 00915 Same as CPM2C. Same as CPM2C. Output bits IR 01000 to IR 01915 Same as CPM2C. Same as CPM2C. Work bits 928 bits: Same as CPM2C.
Page 34 Section Item CPM2C/CPM2A CPM1A Quick-response Setting the quick-response PC Setup PC Setup and INT(89) inputs function (Unmask interrupt input.) INT(89) (Mask) Not supported (ignored) Supported. INT(89) (Read mask) Reads mask status. Reads result of mask setting. INT(89) (Clear) Not supported (ignored) Supported.
Page 35 Same as CPM2C. Can be set to 1, 2, 4, 20, 40, or 80 ms. (Default: 8, 16, 32, 64, or 10 ms) 128 ms. (Default: 8 ms) Note An optional battery (CPM2C-BAT01) can be mounted to CPU Units without clocks.
Page 36 Section Differences in Instruction Sets Instructions added to Mnemonic Name the CPM2C TXD(48) TRANSMIT RXD(47) RECEIVE SCL(66) SCALING SCL2(----) SIGNED BINARY TO BCD SCALING SCL3(----) BCD TO SIGNED BINARY SCALING SRCH(----) DATA SEARCH MAX(----) FIND MAXIMUM MIN(----) FIND MINIMUM SUM(----)
Page 37 Before using a CPM1A program containing one or more of the instructions in the table above, check the program to be sure that it will operate properly and edit the program if necessary. The CPM2C may not operate properly if a CPM1A pro- gram with these instructions is transferred and executed unchanged.
Page 38 Error Log Area DM 2000 to DM 2021 DM 1000 to DM 1021 Note CPM1A programs that use the Error Log Area cannot be used in the CPM2C without editing the program to change the location of the Error Log Area.
Page 39 • Check the CPU Unit’s LED indicators and the Programming Console’s dis- play. • Clear the PC’s memory. (All Clear) • Make PC Setup settings. Refer to 3-3 Installing the CPM2C and 4-3-4 Preparation for Operation for details. 5. Create Ladder Program • Create a ladder program to control the system.
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Page 41 Section Unit Components 2-1-1 CPU Unit Components CPU Unit Component Names Front View (CPU Unit with Relay Outputs) 4. PC Status Indicators 6. Output indicators 7. Communications Port 5. Input indicators 8. Communications Switches 2. Input terminals 3. Output terminals Front View (CPU Unit with Transistor Outputs) 4.
Page 42 Note a) A C200H-PRO27-E Programming Console can be connected di- rectly to the PC with a CS1W-CN224/CN624 Connecting Cable. b) Use a CPM2C-CN111 or CS1W-CN114 Connecting Cable to con- nect to the Peripheral port. The Peripheral port and RS-232C port...
Page 43 Section c) Use a CPM2C-CN111 or CS1W-CN118 Connecting Cable to con- nect to the RS-232C port. The Peripheral port and RS-232C port can be used simultaneously with the CPM2C-CN111. 8. Communications Switches The Communications Switches control the communications settings for the peripheral port and RS-232C port.
Page 44 Section I/O Terminal and Connector Pin Allocation CPU Unit with 10 I/O Points (Relay Outputs) Inputs Outputs Shared common CPU Unit with 10 I/O Points (Transistor Outputs) Inputs Outputs Sinking Sourcing...
Page 45 Section CPU Unit with 20 I/O Points Inputs Outputs Sinking Sourcing 2-1-2 Expansion I/O Unit Components Expansion I/O Unit with Relay Outputs Front View Right Side 3. Input indicators 4. Output indicators 5. Expansion I/O connector (input) 6. Expansion I/O connector (output) 1.
Page 46 Section Expansion I/O Unit with Transistor Outputs Front View Right Side 3. Input indicators 4. Output indicators 5. Expansion I/O connector (input) 6. Expansion I/O connector (output) 1. Input connector 2. Output connector 1, 2, 3... 1. Input Terminals/Connector Connects the CPU Unit to external input devices. 2.
Page 47 Section I/O Terminal and Connector Pin Allocation Expansion I/O Unit with 10 I/O Points Inputs Outputs Shared common Expansion I/O Unit with 24 I/O Points Inputs Outputs Sinking Sourcing...
Page 48 Section Specifications 2-2-1 General Specifications Item CPU Units with 10 I/O points CPU Units Expansion I/O Units with with 20 I/O points Relay outputs Transistor outputs 10 I/O points 24 I/O points Transistor (Relay outputs) (Transistor outputs) outputs Supply voltage 24 VDC Operating voltage 20.4 to 26.4 VDC...
Page 49 Shows the year, month, day of the week, day, hour, minute, and second. (Battery backup) The following CPU Units have a built-in clock: CPM2C-10C1DR-D, CPM2C-10C1DTC-D, CPM2C-10C1DT1C-D, CPM2C-20C1DTC-D, and CPM2C-20C1DT1C-D. Communications functions A CPM2C-CN111, CS1W-CN114, or CS1W-CN118 Connecting Cable is required to connect to the CPM2C’s communications port. Peripheral port: Supports Host Link, peripheral bus, no-protocol, or Programming Console connections.
Page 50 ON, even if the backup battery or capacitor is discharged. When data has been changed in any of these areas, write the new values to flash memory by switching the CPM2C to MONITOR or RUN mode, or by turning the power OFF and then ON again.
Page 51 Section 2-2-3 I/O Specifications CPU Unit Input Specifications Item Inputs Specification +10% Input voltage 24 VDC --15% Input impedance IN00000 to IN00001 2.7 kΩ IN00002 to IN00006 3.9 kΩ (IN00002 to IN00004 for CPU Units with 10 I/O points) IN00007 and up 4.7 kΩ...
Page 52 Phase Z 500 µs min. Interrupt Inputs CPM2C PCs are equipped with inputs that can be used as interrupt inputs (inter- rupt input mode or counter mode) and quick-response inputs. The minimum pulse width for these inputs is 50 µs.
Page 53 Section Expansion I/O Unit Input Specifications Item Specification +10% Input voltage 24 VDC --15% Input impedance 4.7 kΩ Input current 5 mA typical ON voltage/current 14.4 VDC min., 3.5 mA OFF voltage/current 5.0 VDC max., 1.1 mA ON delay 1 to 80 ms max. Default: 10 ms (See note.) OFF delay 1 to 80 ms max.
Page 54 Section CPU Unit and Expansion I/O Unit Output Specifications Relay Outputs Item Specification Max. switching capacity 2 A, 250 VAC (cosφ = 1) 2 A, 24 VDC (4 A/common) Min. switching capacity 10 mA, 5 VDC Service life of relay Electrical: 150,000 operations (24-VDC resistive load) (See note.)
Page 55 Section Note The service life of relay output contacts shown in the table assumes the worst conditions. The following graph shows the results of OMRON’s service life tests at a switching rate of 1,800 times/hour. 120 VAC, resistive load 24 VDC, τ = 7 ms Life (x 10 120 VAC, cosφ...
Page 56 Section Item Specification Circuit configuration Sinking Outputs 24 VDC Load Load Load Load COM (--) Output LED Sourcing Outputs COM (+) Load Load Load Load 0 VDC Output LED...
Page 57 Section Note The following graph shows the maximum switching capacity. Output current (mA) Output 20.4 26.4 voltage Caution Do not apply voltage in excess of the maximum switching capacity to an output terminal. It may result in damage to the product or fire.
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Page 59 Components . Failure to adhere to the specifications may result in fire. If the power supply voltage falls below 85% of the rated voltage, the CPM2C will stop and all outputs will be turned OFF. If low voltage affects the equipment, etc., provide a protection circuit which shuts OFF the output until the supply voltage returns to the rated value.
Page 60 Consider PC operation, maintenance, and surrounding conditions when instal- ling the CPM2C in a panel or cabinet. The operating temperature range for the CPM2C is 0 C to 55 C. Be sure that Overheating there is adequate ventilation for cooling.
Page 61 This section describes how to install the CPM2C and connect Expansion Units. Refer to Appendix B for diagrams showing the dimensions of the Units. 3-3-1 Connecting Units Up to 5 Expansion I/O Units can be connected to a CPM2C CPU Unit. Use the following procedure when connecting an Expansion I/O Unit.
Page 62 Section 1, 2, 3... 1. Remove the cover from the CPU Unit’s or the Expansion I/O Unit’s Expan- sion I/O Unit Connector. If the cover is difficult to remove, use a flat-blade screwdriver to pry the cover from the Expansion I/O Connector. Expansion I/O Connector cover 2.
Page 63 End Plates PFP-100N2 (1 m) (PFP-M) Installation Lower the CPM2C so that the notch on the back of the PC catches the top of the DIN Track. Push the PC forward until the lock snaps into place. 2) Insert onto track.
Page 64 Protective label I/O Line Noise Do not run CPM2C I/O lines in the same duct or conduit as power lines. Hanging Ducts Leave at least 300 mm between the power cables and the I/O or control wiring, as shown in the following diagram.
Page 65 1, 2, 3... 1. Align the power supply connector with the socket on the bottom of the CPM2C and insert the connector. 2. To remove the power supply connector, grasp the power supply connector (not the wires), release the lock tab on the connector, and remove the con- nector.
Page 66 Section 3-4-3 Removing and Wiring I/O Terminal Blocks The following tables provide I/O terminal block specifications. I/O terminal blocks Terminal Block Item Specification Specifications Screw size Recommended tightening torque 0.22 to 0.25 N-m Recommended Wire and Item Specification Terminals Solid wire 0.14 to 1.5 mm (AWG 28 to AWG 16) (Strip 7 mm.) Stranded wire (See notes.) 0.14 to 1.5 mm (AWG 28 to AWG 16) (Strip 7 mm.)
Page 67 4. After wiring the terminal block, insert the block into the Unit and tighten the screws at the top and bottom of the terminal block. 3-4-4 Removing and Wiring I/O Connectors The following tables provide specifications of compatible I/O connectors. I/O connectors Compatible Connector Specifications (OMRON) Connector Specifications Model number 24-pin soldered...
Page 68 Section Connector Specifications (Fujitsu) Item Specifications Model number Soldered jack 24-pin gold-plated terminals FCN-361J024-AU Crimp Crimp jack housing 24-pin FCN-363J024 connector Crimp contacts For wire gauges 24 AWG to 28 AWG FCN-363J-AU Hand crimp tool FCN-363T-T005/H Contact removal tool FCN-360T-T001/H Pressure Pressure jack with closed 24-pin gold-plated terminals...
Page 69 Phillips screwdriver Assembling Soldered Use the following procedure when wiring and assembling a soldered connector Connectors (OMRON C500-CE241). 1, 2, 3... 1. Slide heat-shrink tubing over the power supply wires and solder the wires to the appropriate pins on the socket.
Page 70 Small screws (3) Small screws (2) Cable clamp Socket Connector screws Nuts (3) Nuts (2) 3-4-5 Using I/O Terminals and Relay Terminals We recommend using the following I/O Terminals and Relay Terminals to wire devices to the CPM2C’s I/O connector.
Page 71 Section Note The allowable current for the XW2Z- is 1 A. Do not allow the current on the com- mon terminal to exceed 1 A. Outputs Inputs Number of unused terminals 10-point CPU Unit: 13 points 20-point CPU Unit: 6 points Cables (See note.) 10-point Expansion I/O Unit: 13 points XW2Z-050A (0.5 m)
Page 72 Section 3-4-6 Connecting Input Devices Wire inputs to the CPM2C’s CPU Unit and Expansion I/O Units as shown in the following diagrams. Note When equipment must conform to the EC Directives (Low-voltage Directives), use a power supply with double insulation or reinforced insulation.
Page 73 00010 00002 00009 00001 00008 00000 Input devices Input devices Expansion I/O Unit with 10 I/O Points, Relay Outputs (CPM2C-10EDR) 24 VDC Input terminals Input devices Expansion I/O Units with 24 I/O Points, Transistor Outputs (CPM2C-24EDTC/24EDT1C) Input connector 24 VDC...
Page 74 Section Input Devices The following table shows how to connect various input devices. Device Circuit diagram Relay output CPM2C 5 mA/6 mA/8 mA COM (+) NPN open collector Sensor power supply Output CPM2C 5 mA/6 mA/8 mA COM (+) NPN current output Use the same power supply for the input and sensor.
Page 75 In these examples, Encoders with an external 24-VDC open-collector output are connected. Differential Phase Mode Pulse Plus Direction Input Mode (Count frequency: 5 kHz) (Count frequency: 20 kHz) CPM2C CPM2C 00000 A-phase input 00000 Pulse input Encoder Encoder 00001 B-phase input...
Page 76 : CPM2C’s input impedance (kΩ) R: Bleeder resistance (kΩ) : CPM2C’s input current (mA) W: Bleeder resistor’s power rating (W) : CPM2C’s OFF voltage (V) = 5.0 V max. W min. –5.0 The equations above were derived from the following equations:...
Page 77 2. Average rectified current must be 1 A. Diode CPM2C 3-4-7 Connecting Output Devices Wire the outputs to the CPM2C’s CPU Unit and Expansion I/O Unit as shown in the following diagrams. Don’t exceed the output capacity or the maximum common current shown in the following table.
Page 78 Section CPU Units with 10 I/O Points, Sinking Transistor Outputs (CPM2C-10CDTC-D/10C1DTC-D) Output capacity Max. common capacity 300 mA (24 VDC) 1.2 A/common Output connector Load Load Load Load 24 VDC CPU Units with 10 I/O Points, Sourcing Transistor Outputs (CPM2C-10CDT1C-D/10C1DT1C-D) Output capacity Max.
Page 79 Section CPU Units with 20 I/O Points, Sinking Transistor Outputs (CPM2C-20CDTC-D/20C1DTC-D) Output capacity Max. common capacity 300 mA (24 VDC) 2.4 A/common Output connector Load Load Load Load Load Load Load Load 24 VDC CPU Units with 20 I/O Points, Sourcing Transistor Outputs...
Page 80 Section Expansion I/O Unit with 10 I/O Points, Relay Outputs (CPM2C-10EDR) Output capacity Max. common capacity 2 A (250 VAC or 24 VDC) 4 A/common Output terminals Load Load Load Load Expansion I/O Unit with 24 I/O Points, Sinking Transistor Outputs...
Page 81 Section Expansion I/O Unit with 24 I/O Points, Sourcing Transistor Outputs (CPM2C-24EDT1C) Output capacity Max. common capacity 300 mA (24 VDC) 2.4 A/common Output connector Load Load Load Load Load Load Load Load 24 VDC...
Page 82 ACC(----), PWM(----), and SYNC(----) instructions to produce pulse outputs (rath- er than normal outputs) from output bits IR 01000 and IR 01001. Single-phase pulse output Single-phase pulse output (Fixed duty ratio) (Variable duty ratio) CPM2C CPM2C Relay Motor driver Pulse output 0: Pulse output 0:...
Page 83 Average rectified current must be 1 A. Inrush Current Considerations When switching a load with a high inrush current in the CPM2C relay output or transistor output model, such as an incandescent lamp, suppress the inrush cur- rent as shown below.
Page 84 One-to-one Computer Use one of the connecting cables shown in the following diagram to connect a Connection personal computer with Support Software to the CPM2C’s RS-232C port for 1:1 Host Link communications or no-protocol (serial) communications. RS-232C Port Connection A personal computer can be connected to the CPU Unit’s RS-232C port with an...
Page 85 2. The CQM1-CIF11 Connecting Cable cannot be used. (If one is connected, the CPM2C will not recognize it; the PC will enter RUN mode at startup if the PC Setup (DM 6600) is set so that the Programming Console’s mode switch controls the startup mode.)
Page 86 Section One-to-N Host Link Up to 32 OMRON PCs, including CPM2C PCs, can be connected to a host com- Connection puter. IBM PC/AT or Connecting Cable compatible XW2Z-200S-V (2 m) computer XW2Z-500S-V (5 m) B500-AL004 or NT-AL001 (requires +5 V) (See note 1.)
Page 87 The serial devices can be connected to the RS-232C port or Peripheral port, as shown in the following diagrams. CPM2C CPU Unit RS-232C devices Bar code reader Serial printer...
Page 88 Section 3-4-10 OMRON PT Connections In a 1:1 NT Link, a CPM2C can be connected directly to a Programmable Termi- nal. The direct connection with a Programmable Terminal is possible through the RS-232C port only; a PT cannot be connected directly through the Peripheral port.
Page 89 Section 3-4-11 One-to-one PC Link Connections A CPM2C can be linked to another CPM2C, a CQM1, CPM1, CPM1A, CPM2A, SRM1(-V2), C200HS, or C200HX/HE/HG PC. The PC must be connected through the RS-232C port; it cannot be connected through the Peripheral port.
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Page 91 Be sure that the word and bit addresses are within the specified ranges and that all instructions are supported. If a program contains a data area address that exceeds the range of a CPM2C data area, a memory error will be generated when the program is executed and the Memory Area Specification Error Flag (AR 1308) will be turned ON.
Page 92 The input word for the frequency for PWM must be between IR 000 and IR 049, or between IR 200 and IR 252. If a CQM1 instruction that is not supported by the CPM2C is used in the program, an error will occur when the program is transferred from the computer to the PC.
Page 93 PC Setup Some of the CPM2C’s PC Setup settings are different from those in the CQM1, so not all settings can be made from the menus. These settings have to be made by writing data directly to the word containing the setting.
Page 94 Section Creating a New Project Follow this procedure when using SYSMAC-CPT Support Software for the first time or creating a new project. Specify the PC model and CPU version of the PC being used. 1, 2, 3... 1. Select “File (F)” from the menu bar and “New (N)” from the File menu. 2.
Page 95 (Turn ON when using SYSMAC-CPT Support Software.) Note Do not turn ON Communications Switch 2 if the CPM2C is connected to a Pro- gramming Console or other device such as a CPM1-CIF01/11 or CQM1-CIF01/02. If the switch is turned ON, communications will be interrupted and a communications error will occur.
Page 96 MONITOR Mode The CPM2C program is executed in MONITOR mode and I/O is processed just as it is in RUN mode. Use MONITOR mode to test system operations, such as monitoring CPM2C operating status, force-setting and resetting I/O bits, chang- ing the SV/PV of timers and counters, changing word data, and online editing.
Page 97 Use the following procedure to transfer a program to the PC. Before attempting to transfer the program, make sure that the SYSMAC-CPT Support Software is online and that the CPM2C is in PROGRAM mode. The pro- gram cannot be transferred unless the PC is in PROGRAM mode.
Page 98 Section Checking Operation in MONITOR Mode Use the following procedure to switch the CPM2C to MONITOR mode. 1, 2, 3... 1. Make sure that the SYSMAC-CPT Support Software is online. Select “On- line (O)” from the menu bar, select “Mode (M),” and then “MONITOR (M).”...
Page 99 Be sure that the word and bit addresses are within the specified ranges and that all instructions are supported. If a program contains a data area address that exceeds the range of a CPM2C data area, a memory error will be generated when the program is executed and the Memory Area Specification Error Flag (AR 1308) will be turned ON.
Page 100 STIM 7SEG If a CQM1 instruction that is not supported by the CPM2C is used in the program, an error will occur when the program is transferred from the computer to the PC. There are three CPM2C instructions (SYNC(----), TIML(----), and TMHH(----)) that are not supported by the CQM1.
Page 101 Peripheral port on a CPM2C-CN111 Connecting Cable; it cannot be connected to the CPM2C-CN111 Connecting Cable’s RS-232C port. Before connecting the Programming Console, turn OFF Communications Switch 2 on the front of the CPM2C CPU Unit. The green “PRO” indicator on the CPU Unit will light. Communications Switch 2 Note 1.
Page 102 Section Connecting a Connect the Programming Console to the CPM2C as shown below. CQM1-PRO01-E CPM2C CPU Unit Peripheral port CPM2C-CN111 Connecting Cable CS1W-CN114 Connecting Cable Connecting a Connect the Programming Console to the CPM2C as shown below. C200H-PRO27-E CPM2C CPU Unit...
Page 103 About 70 mm is required. 4-3-2 Compatible Programming Consoles There are two Programming Consoles that can be used with the CPM2C: The CQM1-PRO01-E and the C200H-PRO27-E. The key functions for these Pro- gramming Consoles are identical. Press and hold the Shift Key to input a letter shown in the upper-left corner of the key or the upper function of a key that has two functions.
Page 104 Shift input symbol SHIFT Mode Switch The mode switch controls the CPM2C’s operating mode. The key can be re- moved when the switch is set to RUN or MONITOR but it cannot be removed when the switch is set to PROGRAM.
Page 105 4-3-3 Changing the CPM2C’s Mode with the Mode Switch Once the Programming Console has been connected, its mode switch can be used to change the CPM2C’s operating mode. The mode display (<PRO- GRAM>, <MONITOR>, or <RUN>) will appear on the Programming Console screen.
Page 106 Never change the mode while pressing any of the keys. Startup Operating Mode The operating mode of the CPM2C when the power is turned ON depends upon the PC Setup settings and the Programming Console’s mode switch setting if a Programming Console is connected.
Page 107 Section The following sequence of operations must be performed before beginning ini- tial program input. 1, 2, 3... 1. Be sure that the PC is OFF. 2. Connect the Programming Console to the CPU Unit’s Peripheral port. See 4-3-1 Connecting the Programming Console for details. (The CPU Unit’s Communications Switch setting has no effect on commu- nications with the Programming Console.) 3.
Page 108 Section Name Function Page Assigning expansion Reads or changes the function codes assigned to expansion instructions instruction function codes Setting a program memory Sets the specified program memory address when reading, writing, address inserting and deleting programs. Reading a program memory Reads the contents of the Program Memory.
Page 109 Section All Clear The following procedure is used to clear memory completely, including the pro- gram, all data areas, counter PVs, Data Memory, and the PC Setup (DM 6600 to DM 6655). 1, 2, 3... 1. Bring up the initial display by pressing the CLR Key repeatedly. 2.
Page 110 Section Before inputting a new program, any error messages recorded in memory should be cleared. It is assumed here that the causes of any of the errors for which error messages appear have already been taken care of. If the buzzer sounds when an attempt is made to clear an error message, eliminate the cause of the error, and then clear the error message.
Page 111 Read assignment Change assignment Assign expansion instruction function codes before inputting the program. The CPM2C will not operate properly if expansion instructions aren’t as- signed correctly. An expansion instruction can be assigned to one function code only. The PC Setup must be set for user-defined expansion instruction assign- ments.
Page 112 Section 1, 2, 3... 1. Press the CLR Key to bring up the initial display. 2. Input the desired address. It is not necessary to input leading zeroes. 3. Press the Down Arrow Key. ↓ Note The ON/OFF status of any displayed bit will be shown if the PC is in RUN or MONITOR mode.
Page 113 Section 5. Press the WRITE Key to write the instruction to Program Memory. The next program address will be displayed. %& WRITE If a mistake was made inputting the instruction, press the Up Arrow Key to return to the previous program address and input the instruction again. The mistaken instruction will be overwritten 6.
Page 114 Section • Writing a Word Address 11. Input the second operand. ( Press the WRITE Key to write the instruction to Program Memory. The next program address will be displayed. %& WRITE Note It isn’t necessary to press the Shift + CONT/# Keys or Shift + CH/# when inputting an IR area bit or word address.
Page 115 Section • Writing a Word Address (DM 0000) 17. Input the final operand and then press the WRITE Key. (It isn’t necessary to input leading zeroes.) - %& WRITE 4-4-8 Instruction Search This operation is used to find occurrences of the specified instruction in the pro- gram and is possible in any mode.
Page 116 Section 4. Press the SRCH Key to search for the next occurrence of the operand bit. )) ) SRCH 5. The search will continue until an END instruction or the end of Program Memory is reached. In this case, an END instruction was reached. .
Page 117 Section 3. Press the DEL Key. ) 4. Press the Up Arrow Key to delete the specified instruction. If the instruction has more operands, the operands will be deleted automati- cally with the instruction. ) ) ↑ After completing the insertion and deletion procedures, use the Up and Down Arrow Keys to scroll through the program and verify that it has been changed correctly, as shown in the following diagram.
Page 118 Section If errors are displayed, edit the program to correct the errors and check the pro- gram again. Continue checking the program until all errors have been corrected. 4-4-12 Bit, Digit, Word Monitor This operation is used to monitor the status of up to 16 bits and words, although only 3 can be shown on the display at any one time.
Page 119 Section The Up or Down Arrow Key can be pressed to display the status of the pre- vious or next word. The displayed word’s status can be changed using the Hexadecimal/BCD Data Modification operation. Refer to Refer to 4-4-21 Binary Data Modifica- tion for details.
Page 120 Section 2. To specify up-differentiation monitoring, press the SHIFT and then the Up Arrow Key. The symbols “U@” will appear. 20 0 ↑ SHIFT To specify down-differentiation monitoring, press the SHIFT and then the Down Arrow Key. The symbols “D@” will appear. 20 0 ↓...
Page 121 Section 4-4-15 3-Word Monitor This operation is used to monitor the status of three consecutive words. It is possible in any mode. MONITOR PROGRAM 1, 2, 3... 1. Monitor the status of the first of the three words according to the procedure described in 4-4-12 Bit, Digit, Word Monitor .
Page 122 Section 4-4-17 Unsigned Decimal Monitor This operation is used to convert hexadecimal data in a word to unsigned decimal for display. The operation can be executed while using I/O monitor- ing, multiple address monitoring or 3-word monitoring. MONITOR PROGRAM 1, 2, 3... 1.
Page 123 Section 4. Input the new value for the middle word on the display and press the CHG Key if the rightmost word will be changed. Input the new value and press the WRITE Key to write the changes in memory if the rightmost word will not be changed.
Page 124 Section 4. Press the Up and Down Arrow Keys to increment and decrement the con- stant on the right. (In this case the SV is incremented once.) ' ' ↑ 5. Press the CLR Key twice to change the timer’s SV to the new value. ' 4-4-20 Hexadecimal, BCD Data Modification...
Page 125 Section 1, 2, 3... 1. Monitor the status of the desired word according to the procedure described 4-4-14 Binary Monitor . 1 (BInary monitor) 2. Press the CHG Key to begin binary data modification. 1 A flashing cursor will appear over bit 15. The cursor indicates which bit can be changed.
Page 126 Section 2. Press the CHG Key to begin decimal data modification. ( 1, * 3. Input the new PV and press the WRITE Key to change the PV. The operation will end and the signed-decimal monitoring display will return when the WRITE Key is pressed.
Page 127 Section Caution Before changing the contents of I/O memory, be sure that the changes will not cause equipment to operate unexpectedly or dangerously. In particular, take care when changing the status of output bits. The PC continues to refresh I/O bits even if the PC is in PROGRAM mode, so devices connected to output points on the CPU Unit or Expansion I/O Units may operate unexpectedly.
Page 128 4-4-28 Reading and Setting the Clock This operation is used to read or set the CPU’s clock in CPM2C CPU Units that are equipped with an internal clock. The clock can be read in any mode, but can be set in MONITOR or PROGRAM mode only.
Page 129 This section demonstrates all of the steps needed to write a program with the Programming Console. 4-5-1 Preparatory Operations Use the following procedure when writing a program to the CPM2C for the first time. 1, 2, 3... 1. Set the Programming Console’s mode switch to PROGRAM mode and turn ON the CPM2C’s power supply.
Page 130 00000). The new program can be written at this point. Caution Check the system thoroughly before starting or stopping the CPM2C to prevent any accidents that might occur when the program is first started. 4-5-2 Example Program The following ladder program will be used to demonstrate how to write a pro- gram with the Programming Console.
Page 131 (6) END(01) instruction 4-5-3 Programming Procedures The example program will be written to the CPM2C according to the mnemonic list in 4-5-2 Example Program . The procedure is performed beginning with the initial display. (Clear the memory before entering a new program.) Note If an error occurs while inputting the program, refer to 5-3 Programming Console Operation Errors for details on correcting the error.
Page 132 Section 3. Input the normally closed AND condition C000. (It isn’t necessary to input leading zeroes.) %& WRITE 4. Input the OUT instruction IR 20000. - %& WRITE (2) Inputting the One-second Timer 1, 2, 3...
Page 133 Section 3. Input the 2-second timer T002. . . ' WRITE 4. Input the SV for T002 (#0020 = 2.0 s). . ' %& WRITE (4) Inputting the 10-count The following key operations are used to input the 10-count counter. Counter 1, 2, 3...
Page 134 %& WRITE (6) Inputting the END(001) Input END(01). (The display shows three digits in the function code, but only the Instruction last two digits are input for CPM2C PCs.) %& %& " %&...
Page 135 Section 4-5-5 Test Run in MONITOR Mode Switch the CPM2C in MONITOR mode and check the operation of the program. 1, 2, 3... 1. Set the Programming Console’s mode switch to MONITOR mode. MONITOR PROGRAM 2. Press the CLR Key to bring up the initial display.
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Page 137 3. If one of the following three operations is performed in MONITOR or RUN mode, the CPM2C’s cycle time will be extended by up to 1,200 ms and inter- rupts will be disabled while the program or PC Setup is being overwritten.
Page 138 Section 2. I/O Wiring Checks a) With the CPM2C in PROGRAM mode, check the output wiring by turning ON the output bits with the force set and force reset operations. Refer to 4-4-24 Force Set, Reset for details. b) Check the input wiring with the CPM2C’s input indicators or a Program- ming Device’s monitor operations.
Page 139 MESSAGE - - MSG(46) MSG(46) is used to display a message on a Programming Device connected to the CPM2C. The message, which can be up to 16 characters long, is displayed when the instruction’s execution condition is ON. 5-2-3 Non-fatal Errors PC operation and program execution will continue after one or more of these errors have occurred.
Page 140 The cycle time has exceeded 100 ms. (SR 25309 will be ON.) This indicates that the program cycle time is longer than recommended. Reduce cycle time if possible. (The CPM2C can be set so that this error won’t be detected.) Battery error...
Page 141 Section Programming Console Operation Errors The following error messages may appear when performing operations on the Programming Console. Correct the error as indicated and continue operation. Message Meaning and appropriate response REPL ROM An attempt was made to write to write-protected memory. Set bits 00 to 03 of DM 6602 to “0.”...
Page 142 Section Type Message Meaning and appropriate response IL-ILC ERR IL(02) and ILC(03) are not used in pairs. Correct the program so that each IL(02) has a unique ILC(03). Although this error message will appear if more than one IL(02) is used with the same ILC(03), the program will executed as written.
Page 143 Section Troubleshooting Flowcharts Use the following flowcharts to troubleshoot errors that occur during operation. Main Check Error PWR indicator lit? Check power supply. (See page 129.) Operation stopped. Check for fatal errors. RUN indicator lit? (See page 130.) Flashing ERR/ALM indicator Check for non-fatal errors.
Page 144 Section Power Supply Check PWR indicator not lit. Connect power Is power being supplied? supply. Is PWR indicator lit? Set supply voltage Is voltage adequate? within acceptable limits. Is PWR indicator lit? Connect connectors Are there any discon- nected connectors or or replace wires.
Page 145 Section Fatal Error Check RUN indicator not lit. Is the ERR/ALM indicator lit? Determine the cause Is PC mode displayed of the error with a on Programming Device? Programming Device. Is PC mode displayed on Turn the power Programming Device? supply OFF, and then ON again.
Page 146 Section Non-fatal Error Check ERR/ALM indicator flashing. Determine the cause of the error with a Programming Device. Identify the error, eliminate its Is a non-fatal error indicated? cause, and clear the error. Flashing Is the ERR/ALM indicator flashing? Not lit Replace the CPU Unit.
Page 147 Section I/O Check The I/O check flowchart is based on the following ladder diagram section. (LS1) (LS2) 00002 00003 01003 SOL1 01003 SOL1 malfunction. Malfunction of SOL1 Is the IR 01003 output indicator operating normally? Check the voltage at the Wire correctly.
Page 148 Section Are the IR 00002 and IR 00003 input indi- cators operating normally? From previous page Check the voltage at Check the voltage at the IR 00002 and the IR 00002 and IR 00003 terminals. IR 00003 terminals. Operation OK? Operation OK? Are the terminal screws loose or con-...
Page 149 Section Environmental Conditions Check Environmental conditions check Is the ambient Consider using a temperature fan or cooler. below 55°C? Is the ambient Consider using a temperature above heater. 0°C? Is the ambient humidity Consider using an between 10% and air conditioner. 85%? Install surge protec- tors or other noise-...
Page 150 Section Memory Error Check Memory error occurred. Replace the CPU AR 1309 ON? Unit. Check/correct backed-up data and AR 1314 ON? clear error. Check the program, correct any AR 1308 ON? errors, and clear the error. Check the error indicated by AR 1310 to Turned ON during the flag that is ON, correct set-...
Page 151 Resistance load: 150,000 operations Inductive load: 100,000 operations Mechanical: 20,000,000 operations Battery (CPM2C-BAT01) 2 years at 25 Required Tools Standard Tools (Required) • Screwdrivers (Phillips and flat-blade) • Voltage tester or digital voltage meter • Industrial alcohol and a cotton cloth Measurement Devices (May be Needed) •...
Page 152 Be sure to dispose of the old battery in accordance with local laws and regula- tions. A CPM2C-BAT01 Backup Battery is built into CPU Units that are equipped with an internal clock. Replace the battery within two years when used under 25 C.
Page 153 Section 5. To enable the detection of low battery errors, slide the Low Battery Detection Switch towards the front of the Unit and set bits 12 to 15 of DM 6655 to “0.” Low Battery Detection Switch Enable 6. Replace the battery cover. 7.
Page 154 Input Output points points Relay outputs Transistor outputs Sinking Sourcing Expansion I/O Unit with 6 points 4 points CPM2C-10EDR relay outputs Expansion I/O Units with 16 points 8 points --- CPM2C-24EDTC CPM2C-24EDT1C transistor outputs I/O Connectors (OMRON Products) Connector Description...
Page 155 Appendix A Communications Port Connecting Cables Connector Description Cable length CPM2C-CN111 Converts the CPM2C CPU Unit’s communications 0.1 m (about 4”) Connecting Cable port to a Peripheral port and RS-232C port. CS1W-CN114 Converts the CPM2C CPU Unit’s communications 0.05 m (about 2”) Connecting Cable port to a Peripheral port.
Page 156 Model number Specifications RS-422 Adapter NT-AL001 Use for CPM2C RS-232C port to RS-422A conversion. Requires a 5-VDC, 150 mA power supply which is supplied through the CPM2C connection. (Can also be connected to a personal computer, but this connection requires an external 5-VDC power supply.)
Page 157 Appendix B Dimensions All dimensions are in millimeters. CPU Units CPU Units with Relay Outputs CPU Units with Transistor Outputs (CPM2C-10CDR-D, CPM2C-10C1DR-D) (CPM2C- 0CDTC-D, CPM2C- 0C1DTC-D, CPM2C- 0CDT1C-D, CPM2C- 0C1DT1C-D) Expansion I/O Units Units with Relay Outputs Units with Transistor Outputs...
Page 158 Appendix B CPM2C Units with Connectors Attached Units with Relay Outputs Units with Transistor Outputs Units with Transistor Outputs (Using pressure connectors) (Using soldered connectors)
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Page 163 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. W356-E1-1 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

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