Table of Contents
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Service
Double Gas Wall Ovens
Service Manual for
®
Amana
This manual is to be used by qualified appliance
technicians only. Amana does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
Models and manufacturing
numbers in this manual
AO27DG
AO27DG
AO27DGW
AO27DG1/W1/DGK
AO27D*
AO27DG*
PHO303UB
PHO303UWW
PHO303UK
PHO103UB
PHO203UWW
P1113401S
P1113405S
P1113406S
P1132514N
P1132519N
P1132525N
P1132513N
P1132513N
P1132513N
P1132503N
P1132509N
RA233001
Revision 3
June 1998
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Table of Contents
Related Manuals for Amana AO27DG
Summary of Contents for Amana AO27DG
- Page 1 P1132509N Service Manual for ® Amana This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. RA233001 Revision 3...
- Page 2 WARNING CONDITIONS (SUCH AS EXPOSURE TO ELECTRICAL SHOCK) MAY RE- SULT. THIS MAY CAUSE SERIOUS INJURY OR DEATH. AMANA WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY CAUTION DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU PERFORM SERVICE ON YOUR OWN PRODUCT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT.
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Page 3: Table Of Contents
Introduction General Information ............................... 5 Model Identification and Ordering Replacement Parts ................... 5 Modern Maid Cooking Products Nomenclature ...................... 5 Amana Cooking Products Nomenclature ......................5 Specifications and Features ........................... 6 Safety Precautions ..............................7 General ................................7 Oven ................................7 Safety Procedures ............................ - Page 4 Oven Burner ................................36 Oven Liner ................................36 Wiring Diagrams and Schematics Operation Diagrams ............................37-40 Schematic – All Models ............................41 Wiring Diagram for AO27DG, PHO103 and PHO203 ..................42 Wiring Diagram for AO27DG1 and PHO303 ......................43 RA233001 Rev. 3...
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Page 5: Introduction
Introduction General Information vice Amana double gas wall ovens. There may be, however, some parts which need further explanation. This manual provides complete instructions and sug- Amana maintains a toll-free technical support line to gestions for handling, installing and servicing Amana answer questions from authorized service technicians. -
Page 6: Specifications And Features
Introduction Specifications Models PHO303, 203 & AO27DG1/W1 AO27DG Oven Interior Dimensions (Door Closed) Height (cm) 16" (41) 16" (41) 16" (41) Width (cm) 19-1/4" (49) 19-1/4" (49) 19-1/4" (49) Depth (cm) 18-5/8" (47) 18-5/8" (47) 17" (43) Oven Exterior Dimensions Height (cm) 54-5/8"... -
Page 7: Safety Precautions
Introduction Safety Precautions 11. Do not attempt to clean the gasket located on the inside of the oven door. Cleaning the gasket may General cause damage. This gasket is required to seal the 1. The oven must be installed and properly grounded oven. -
Page 8: Installation Instructions
Installation Instructions Cabinet Opening Gas Connection Prepare the opening for the oven in a wall cabinet 25 The gas supply pipe should be 1/2-inch rigid pipe or an inches wide by 54 inches high by 23-3/4 inches deep. AGA or CGA design approved flexible connector. Use a The bottom of the cabinet opening must be 12-1/2 pipe joint compound resistant to the action of propane inches above the floor. -
Page 9: Place Oven In Opening
Installation Instructions C22.1, Canadian Electric Code, Part 1. In Canada, the the cabinet. Do not pinch the power cord. installation must conform with CSA standards Z240.6.1 6. Locate the holes in the oven frame. Drill 1/8-inch electrical requirements for mobile homes. pilot into the cabinet front and secure the oven using the four screws provided. -
Page 10: Testing For Leaks
Installation Instructions wrenches when tightening the connection. The pressure regulator is die cast and will crack if too much pressure is applied. Seal the connection with an approved pipe joint compound. WARNING To avoid the risk of fire, personal injury or property damage, do not overtighten the supply line to the regulator. -
Page 11: Broil Burner Flames
Example Two Several varieties of gas pressure regulators may equip 1. Remove cap with screwdriver. Amana and Modern Maid gas cooking products. All gas pressure regulators perform the same function. In most 2. Remove insert. instances, universal pressure regulators are used in gas Reverse insert and replace. -
Page 12: Converting Bake Burners
Installation Instructions 1. Remove cap marked “Nat.” 1. Remove cap with screwdriver slot. 2. Reverse cap. “LP” now appears on cap. 2. Remove spring and washer. Washer will be at bot- tom of spring as illustrated below. 3. Reinsert cap. Do not disturb spring beneath the cap. -
Page 13: Oven Removal And Replacement
Installation Instructions visible in the rear wall of oven. 3. Locate and remove the #59 LP gas spud wired to the inlet pipe. Gas Supply Connection 4. Use a 5/16-inch nut driver and remove the #52 natu- ral gas spud from each oven. Save for future conver- sions. -
Page 14: General Use And Oven Controls
General Use and Oven Controls Maintenance Oven Doors WARNING The oven door can be removed for ease in cleaning large spills. • To avoid the risk of burns or electrical shock, 1. Open the door to the first stop. disconnect the electrical supply to the oven. 2. -
Page 15: Clock And Timer Instructions
General Use and Oven Controls at a time. Clock and Timer Instructions 4. Push in and turn the upper or lower oven tempera- ture control knob to desired temperature. Setting Time of Day Press and hold the MIN/SEC TIMER button and the An arrow will flash over the STOP TIME button. -
Page 16: Broiling
General Use and Oven Controls 4. Push the CLEAN TIME button. Adjust the clean Broiling time from two to four hours by turning the SET TIME Insta-Broil Cooking Area knob. In the upper rack positions, heating energy from the Insta-Broiller will not reach the edges of the broiler grid. 5. -
Page 17: Canceling Remaining Cleaning Time
General Use and Oven Controls Delayed Self-Cleaning The fan may continue to operate until the electrical 1. Remove oven racks and cooking utensils from oven. components are cool. When the oven has cooled to a 2. Wipe up large spillovers. safe temperature, unlock the door. -
Page 18: Test Procedures
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 19: Sail Switch
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 20: Momentary Door Latch Switch
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 21: Clean Relay
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 22: Thermal Fan Switch
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... - Page 23 Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...
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Page 24: Bake And Broil Ignitors
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 25: Indicator Lights
Test Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 26: Troubleshooting Procedures
Troubleshooting Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... - Page 27 Troubleshooting Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...
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Page 28: Self-Clean Operation
Troubleshooting Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 29: Oven Door
Troubleshooting Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 30: Fan Motor
Troubleshooting Procedures To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 31: Disassembly Instructions
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 32: Power Cord
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 33: Gas Manifold
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 34: Fan Motor
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 35: Door Lock
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 36: Lower Oven Door Lock Solenoid
Disassembly Instructions To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 37: Wiring Diagrams And Schematics
Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... - Page 38 Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...
- Page 39 Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...
- Page 40 Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...
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Page 41: Schematic - All Models
Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING... -
Page 42: Wiring Diagram For Ao27Dg, Pho103 And Pho203
Wiring Diagram 054869 – Models AO27DG, PHO103, PHO203 RA233001 Rev. 3... -
Page 43: Wiring Diagram For Ao27Dg1 And Pho303
Wiring Diagrams and Schematics To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power To avoid the risk of electric shock, personal injury or death, disconnect power WARNING...