Table Of Contents - Mitsubishi Electric CR800-D Series User Manual

1. Before starting use ................................................................................................................................. 9
1.1. Contents of the instruction manual ..................................................................................................... 9
1.2. Compatible products ......................................................................................................................... 10
1.3. Related manuals ................................................................................................................................ 11
1.4. Maintaining the robot ........................................................................................................................ 12
1.4.1. Type of maintenance and inspection ........................................................................................ 12
1.4.2. Inspecting/replacing timing belt ................................................................................................ 13
1.4.3. Lubrication ................................................................................................................................ 14
1.4.4. Replacing the battery ................................................................................................................ 15
1.4.5. About Overhaul ......................................................................................................................... 16
2. Basic specifications .............................................................................................................................. 17
2.1. Overview of basic specification of the predictive maintenance function .......................................... 17
2.1.1. Maintenance simulation ............................................................................................................ 18
2.1.2. Consumption degree calculation function ................................................................................. 20
2.1.3. Abnormality detection function .................................................................................................. 24
2.1.4. Target models/target axes......................................................................................................... 26
2.2. How to utilize the predictive maintenance function .......................................................................... 28
3. Startup and initial settings .................................................................................................................... 30
3.1. Enabling the predictive maintenance function .................................................................................. 31
3.2. Initial setting of the predictive maintenance function ........................................................................ 34
3.2.1. Setting how to notify.................................................................................................................. 34
3.2.2. Setting detection level ............................................................................................................... 35
3.2.3. Setting signals ........................................................................................................................... 43
3.3. Setting of maintenance simulation ................................................................................................... 44
4. Basic screen structure .......................................................................................................................... 48
5. Total score ............................................................................................................................................ 50
6. Consumption degree calculation function ............................................................................................ 52
7. Abnormality detection function ............................................................................................................. 56
8. Operating information ........................................................................................................................... 60
9. Maintenance simulation ....................................................................................................................... 62
9.1. "1 Cycle" operation ........................................................................................................................... 64
9.2. Program operation ............................................................................................................................ 70
10. When consumption occurred/abnormality detected ............................................................................. 74
10.1. Consumption Degree........................................................................................................................ 74
10.1.1. Maintenance parts .................................................................................................................... 74
10.1.2. Overhaul parts .......................................................................................................................... 75
10.1.3. Servo ON time .......................................................................................................................... 77
10.2. Abnormality detection ....................................................................................................................... 78
10.2.1. Reduction gear .......................................................................................................................... 78
10.2.2. Encoder ..................................................................................................................................... 78
10.2.3. Battery ....................................................................................................................................... 79
11. Maintenance ......................................................................................................................................... 80
11.1. Warning Pause ................................................................................................................................. 81
11.2. Maintenance Reset ........................................................................................................................... 82
11.3. Backup and restore .......................................................................................................................... 83
Backup (robot  personal computer) ....................................................................................... 85
11.3.1.
Restore (personal computer  robot) ...................................................................................... 86
11.3.2.
11.4. Maintenance Log .............................................................................................................................. 87
11.4.1. Maintenance Log screen .......................................................................................................... 87
11.4.2. Data to be recorded in the maintenance log ............................................................................. 88
12. Batch management of maintenance information ................................................................................. 90
12.1. Functional overview .......................................................................................................................... 90
12.2. Output data ....................................................................................................................................... 91
12.3. Request ID (MelfaRXM.ocx) specified by RequestService .............................................................. 93
13. Robot (system) status variables ........................................................................................................... 94
13.1. Robot (system) status variable list ................................................................................................... 94
13.1.1. Consumption degree calculation function ................................................................................. 94
Contents