General Information; Torque Table; Component Service Limits - Polaris 2014 Sportsman 570 EF Service Manual

GENERAL INFORMATION

ITEM
Front / Rear Caliper Mounting Bolts
Handlebar Master Cylinder Clamp Bolts
Hand Master Cylinder Reservoir Cover Screws
Brake Line Banjo Bolt
Brake Line Flared Fittings
Brake Disc Bolts Front / Rear
Brake Switch
Caliper Mounting Bolts
Sportsman Caliper Slide Pins
Rear Master Cylinder-to-Frame Bolts
NOTE: Refer to tightening procedures in this
chapter. Some special procedures are used when
torquing certain bolts and fasteners.
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance
Between Measurement
Brake Disc Runout
REAR BRAKE CALIPER (All Non Touring Models)
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance
Between Measurements
Brake Disc Runout
ITEM
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance
Between Measurements
Brake Disc Runout
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual

Torque Table

TORQUE SPECIFICATIONS (All Models)

Component Service Limits

FRONT BRAKE CALIPER (All Models)
STANDARD
.290" / 7.6 mm
.150-.165" / 3.81-4.19 mm
–
–
STANDARD
.298" / 7.6 mm
.180-.195" / 4.57-4.95 mm
–
–
REAR BRAKE CALIPER (All Touring )
STANDARD
.290" / 7.4 mm
.180-.195" / 4.57-4.95 mm
–
–
© Copyright 2013 Polaris Sales Inc.
TORQUE FT-LBS (IN-
TORQUE NM
LBS)
18 24
(25 in-lbs)
3
(7 in-lbs)
0.79
15 21
12-15 16-21
18 Front 24 Front
27 Rear 37 Rear
12-15 16-21
18 24
30-35 41-48
8 11
SERVICE LIMIT
.180" / 4.6 mm
.140" / 3.556 mm
.002" / .051 mm
.010 / .254 mm
SERVICE LIMIT
.180" / 4.6 mm
.170" / 4.318 mm
.002" / .051 mm
.010" / .254 mm
SERVICE LIMIT
.180" / 4.6 mm
.170" / 4.318 mm
.002" / .051 mm
.010" / .254 mm
BRAKES
9
9.3