Honda TRX400EX FOURTRAX 1999 Service Manual page 11

Cylinder I.D.
Out of round
Taper
Piston,
Piston O.D. at 15 (0.6) from bottom
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Clutch Lever free play
Spring free length
Disc thickness
Plate warpage
Outer I.D.
Outer guide
Starter driven gear boss O.D.
ITEM
Second
Oil (side rail)
Second
ITEM
I.D.
O.D.
ITEM
STANDARD
- -
85.000 85.010 (3.3465 3.3468)
84.960 84.985 (3.3449 3.3459)
- -
-
19.994 20.000 (0.7872 0.7874)
-
-
0.014 (0.0001 0.0006)
-
0.35 (0.008 0.014)
- -
-
0.35 0.50 (0.014 0.020)
-
-
0.70 (0.008
- 0.028)
-
0.030 0.065 (0.0012 0.0026)
-
-
0.015 0.050 (0.0006 0.0020)
-
-
0.01 5 0.050 (0.0006 0.0020)
-
-
20.020 20.041 (0.7882 0.7890)
-
-
- 0.047 10.0008
STANDARD
- -
10 20 (3/8
52.64 (2.072)
-
2.92 3.08 (0.1 15
-
28.000-28.021 (1.1024- 1.1032)
-
22.010 22.035 (0.8665 0.8675)
-
21.959 - 21.980 (0.8645 - 0.8654)
STANDARD
-
51.705 51.718 (2.0356 2.0361)
-
GENERAL INFORMATION
SERVICE LIMIT
85.10 (3.350)
0.05 (0.002)
0.05 (0.002)
0.10 (0.004)
84.880 (3.3417)
19.964 (0.78601
0.096 (0.0038)
0.50 (0.020)
0.65 10.026)
0.90 (0.035)
0.14
0.12 (0.005)
0.10 (0.004)
20.067 (0.7900)
0.103
SERVICE LIMIT
50.0 (1.97)
2.69 10.106)
0.15
28.04 (1.104)
22.05 (0.868)
27.90 (1.098)
21.91 (0.863)
SERVICE LIMIT
51.67 (2.034)