Counter Shaft And Reverse Idle Gear - Suzuki Grand Vitara XL-7 Service Manual

7A2-32 MANUAL TRANSMISSION
D Check 2nd gear (1) thrust clearance by using thickness gauge
(2). If clearance is out of specification, repress or replace weary
part.
2nd gear thrust clearance:
Standard: 0.10 – 0.25 mm (0.004 – 0.009 in.)
D Check low gear (1) thrust clearance by using thickness gauge (2).
If clearance is out of specification, repress or replace weary part.
Low gear thrust clearance:
Standard: 0.10 – 0.25 mm (0.004 – 0.009 in.)

COUNTER SHAFT AND REVERSE IDLE GEAR

D Using micrometer, check diameter of counter shaft as shown in
the figure. If measured valve is out of specification, replace it.
Counter shaft diameter (standard):
"a": 26.975 – 26.991 mm (1.0620 – 1.0626 in.)
"b": 29.95 – 29.97 mm (1.1791 – 1.1799 in.)
D Measure width of 5th reverse gear shift fork end "a" and groove
width of 5th reverse gear synchronizer sleeve "b" and then calcu-
late clearance "c".
If clearance exceeds limit, replace fork and sleeve.
Clearance "c" between fork and sleeve:
Standard: 0.26 – 0.84 mm (0.010 – 0.033 in.)
Limit: 1.0 mm (0.039 in.)
D Check clearance between synchronizer ring and gear and each
chamfered tooth of gear and synchronizer ring and replace with
new one, if necessary. Also, check gear tooth.
Clearance between synchronizer ring and gear
(counter shaft):
Standard: 0.8 – 1.6 mm (0.031 – 0.063 in.)
Service limit: 0.5 mm (0.020 in.)