Required Service Material - Suzuki Grand Vitara XL-7 Service Manual

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7A2-56 MANUAL TRANSMISSION
TIGHTENING TORQUE SPECIFICATION
Fastening art
Fastening part
Transfer oil filler / level and drain plugs
Transmission oil filler / level and drain plugs
Back-up light switch
Control lever locating bolts
Gear shift lever case plate screws
Interlock cam plug
Main and counter shaft bearing plate screws
High and low gear shift fork bolts
Locating spring screws and straight plug
Input shaft bearing retainer bolts
Rear case to intermediate case bolts
Gear shift shaft inner bolt
Gear shift shaft inner plug
Return spring low / reverse bolts
Clutch housing bolts
Transmission to transfer bolts
Oil plate mounting bolts
Stopper mounting bolts
Control lever boot cover bolts
4WD switch
Transmission to engine bolts and nuts
Engine rear mounting member bolts
Exhaust No.1 pipe to manifold nuts
Exhaust No.1 pipe to exhaust No.2 pipe bolts
Exhaust No.2 pipe to muffler nuts
Front propeller shaft universal joint flange bolts
Rear propeller shaft universal joint flange bolts
Engine rear mounting bolts
CKP sensor mounting bolt
Stabilizer bar mount bush bracket bolts
Material
Material
Lithium grease
Thread lock cement
Sealant

REQUIRED SERVICE MATERIAL

Recommended SUZUKI product
(Part Number)
SUZUKI SUPER GREASE A
(99000-25010)
THREAD LOCK 1322
(99000-32110)
SUZUKI BOND No.1215
(99000-31110)
(99000 31110)
Tightening torque
.
N
m
kg-m
23
2.3
38
3.8
45
4.5
17
1.7
6
0.6
25
2.5
19
1.9
20
2.0
25
2.5
25
2.5
38
3.8
40
4.0
19
1.9
28
2.8
50
5.0
23
2.3
19
1.9
25
2.5
15
1.5
20
2.0
55
5.5
50
5.0
60
6.0
50
5.0
60
6.0
50
5.0
60
6.0
50
5.0
10
1.0
23
2.3
Use
Use
D Oil seal lips
D Gear shift lever bush
D Input shaft bearing roller
D Straight pin
D Straight plug screw
D Gear shift shaft inner bolt
D Gear shift shaft inner plug
D Main and countershaft bearing retainer screws
D Oil plate bolts
D Stopper bolts
D Gear shift fork bolts
D Interlock cam plug
D Locating spring screw
D Locating spring screw
D Return spring bolts
g
D Mating surface of gear shift lever case
D Mating surface of transmission cases
D Mating surface of transmission cases
D Gear shift shaft plug
Gear shift shaft lug
D Input shaft bearing retainer bolts
lb-ft
17.0
27.5
32.5
12.5
4.5
18.0
14.0
14.5
18.0
18.0
27.5
29.0
14.0
20.5
36.5
17.0
14.0
18.0
11.0
14.5
40.0
36.5
43.5
36.5
43.5
36.5
43.5
36.5
7.5
17.0

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