Performance Test; Pull-In Test; Hold-In Test; Plunger And Pinion Return Test - Suzuki Grand Vitara XL-7 Service Manual

1. Lead wire
(magnetic switch to motor)

PERFORMANCE TEST

CAUTION:
Each test must be performed within 3 – 5 seconds to avoid
coil from burning.

1) Pull-In Test

Connect battery to magnetic switch as shown.
Check that plunger and pinion move outward.
If plunger and pinion don't move, replace magnetic switch.
NOTE:
Before testing, disconnect lead wire from terminal "M".

2) Hold-In Test

While connected as above with plunger out, disconnect nega-
tive lead from terminal "M".
Check that plunger and pinion remain out.
If plunger and pinion return inward, replace magnetic switch.

3) Plunger and Pinion Return Test

Disconnect negative lead from switch body.
Check that plunger and pinion return inward.
If plunger and pinion don't return, disassemble and inspect start-
ing motor.

4) No-Load Performance Test

a) Connect battery and ammeter to starter as shown.
b) Check that starter rotates smoothly and steadily with pinion
moving out. Check that ammeter indicates specified current.
Specified current: 130A MAX. at 11V
NOTE:
Use wires as thick as possible and tighten each terminal
fully.
CRANKING SYSTEM 6G-9