Table of Contents
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NO.
ITEM
Clutch lever pivot
17
shaft
Shift pedal pivot
18
shaft
Sidestand, center-
19
stand
20 * Sidestand switch
21 * Front fork
Shock absorber
22 *
assembly
Rear suspension
relay arm and
23 *
connecting arm
pivoting points
24 * Fuel injection
25
Engine oil
Engine oil filter
26
cartridge
27 * Cooling system
28
Final gear oil
Front and rear
29 *
brake switches
Moving parts and
30
cables
Throttle grip
31 *
housing and ca-
ble
Air induction sys-
32 *
tem
Muffler and ex-
33 *
haust pipe
34 * Lights, signals
and switches
EAU17670
NOTE:
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
• Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake and clutch fluid levels.
• Every two years replace the internal components of the brake master cylinders and calipers as well
as clutch master and release cylinders, and change the brake and clutch fluids.
• Replace the brake and clutch hoses every four years and if cracked or damaged.
CHECK OR MAINTENANCE
JOB
• Lubricate with silicone grease.
• Lubricate with lithium-soap-
based grease.
• Check operation.
• Lubricate.
• Check operation.
• Check operation and for oil
leakage.
• Check operation and shock
absorber for oil leakage.
• Check operation.
• Lubricate with lithium-soap-
based grease.
• Adjust engine idling speed
and synchronization.
• Change.
• Check oil level and vehicle for
oil leakage.
• Replace.
• Check coolant level and vehi-
cle for coolant leakage.
• Change.
• Check oil level and vehicle for
oil leakage.
• Change.
• Check operation.
• Lubricate.
• Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
• Check the air cut-off valve,
reed valve, and hose for dam-
age.
• Replace any damaged parts if
necessary.
• Check the screw clamp(s) for
looseness.
• Check operation.
• Adjust headlight beam.
PERIODIC MAINTENANCE
ODOMETER READING
1000 km
10000 km
20000 km
(600 mi)
(6000 mi)
(12000 mi)
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3-2
30000 km
40000 km
(18000 mi)
(24000 mi)
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Every 3 years
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ANNUAL
CHECK
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Table of Contents
Troubleshooting
