Yamaha FJR1300A(X) Manuals

Manuals and User Guides for Yamaha FJR1300A(X). We have 1 Yamaha FJR1300A(X) manual available for free PDF download: Service Manual

Yamaha FJR1300A(X) Service Manual

Yamaha FJR1300A(X) Service Manual (754 pages)

Brand: Yamaha | Category: Motorcycle | Size: 41.29 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Model Label
    10
    
    Vehicle Identification Number
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Outline of the Unified Brake System
    13
    
    Outline of the Abs
    14
    
    Abs Component Functions
    19
    
    Abs Operation
    24
    
    Abs Self-Diagnosis Function
    26
    
    Abs Warning Light and Operation
    29
    
    OUTLINE of the YCC-S (Yamaha Chip Controlled-Shift) SYSTEM (FJR1300AS)
    30
    
    Instrument Functions
    33
  - Important Information
    39
    
    Gaskets, Oil Seals and O-Rings
    39
    
    Lock Washers/Plates and Cotter Pins
    39
    
    Preparation for Removal and Disassembly
    39
    
    Replacement Parts
    39
    
    Bearings and Oil Seals
    40
    
    Circlips
    40
  - Checking the Connections
    41
  - Special Tools
    42
Specifications

51
- General Specifications
  52
- Engine Specifications
  53
- Chassis Specifications
  60
- Electrical Specifications
  63
- Tightening Torques
  66
- Lubrication Points and Lubricant Types
  77
  - Engine
    77
  - Chassis
    79
- Lubrication System Chart and Diagrams
  80
  - Engine Oil Lubrication Chart
    80
  - Lubrication Diagrams
    82
- Cooling System Diagrams
  92
- Cable Routing (Fjr1300A)
  96
- Cable Routing (Fjr1300As)
  116
Periodic Checks and Adjustments

137
- Periodic Maintenance
  
  140
- Engine
  
  144
- Chassis
  
  167
  - Adjusting the Front Disc Brake
    167
    
    Adjusting the Rear Disc Brake
    167
    
    Checking the Brake Fluid Level
    168
    
    Adjusting the Rear Brake Light Switch
    169
    
    Checking the Brake Hoses
    169
    
    Checking the Front Brake Pads
    169
    
    Checking the Rear Brake Pads
    169
    
    Bleeding the Hydraulic Brake System (Abs)
    170
    
    Adjusting the Shift Pedal (Fjr1300A)
    171
    
    Adjusting the Shift Pedal (Fjr1300As)
    171
    
    Changing the Final Gear Oil
    172
    
    Checking and Adjusting the Steering Head
    172
    
    Checking the Final Gear Oil Level
    172
    
    Adjusting the Handlebar Position
    173
    
    Checking the Front Fork
    174
    
    Adjusting the Front Fork Legs
    175
    
    Adjusting the Rear Shock Absorber Assembly
    176
    
    Adjusting the Side Panels
    177
    
    Adjusting the Rider Seat Height
    178
    
    Checking the Tires
    179
    
    Checking and Lubricating the Cables
    181
    
    Checking the Wheels
    181
    
    Lubricating the Centerstand
    181
    
    Lubricating the Levers
    181
    
    Lubricating the Pedals
    181
    
    Lubricating the Sidestand
    181
    
    Lubricating the Rear Suspension
    182
- Electrical System
  
  183
  - Checking and Charging the Battery
    183
  - Checking the Fuses
    183
  - Replacing the Headlight Bulbs
    183
  - Adjusting the Headlight Beams
    183
Chassis

185
- General Chassis
  
  188
- Front Wheel
  
  204
- Rear Wheel
  
  212
- Front Brake
  
  219
- Rear Brake
  
  237
  - Introduction
    237
  - Checking the Rear Brake Disc
    237
  - Replacing the Rear Brake Pads
    237
  - Removing the Rear Brake Caliper
    238
  - Disassembling the Rear Brake Caliper
    239
  - Checking the Rear Brake Caliper
    239
  - Assembling the Rear Brake Caliper
    239
  - Installing the Rear Brake Caliper
    240
  - Removing the Rear Brake Master Cylinder
    241
  - Checking the Rear Brake Master Cylinder
    242
  - Assembling the Rear Brake Master Cylinder
    242
  - Installing the Rear Brake Master Cylinder
    242
- Abs (Anti-Lock Brake System)
  
  244
  - Abs Components Chart
    244
  - Removing the Hydraulic Unit Assembly
    249
  - Checking the Hydraulic Unit Assembly
    249
  - Checking the Proportioning Valve and Metering Valve
    250
  - Checking the Brake Pipes
    250
  - Installing the Hydraulic Unit Assembly
    250
  - Hydraulic Unit Operation Tests
    253
  - Trial Run
    256
- Handlebars
  
  257
  - Removing the Handlebars
    260
  - Checking the Handlebars
    260
  - Installing the Handlebars (Fjr1300A)
    260
  - Installing the Handlebars (Fjr1300As)
    262
- Front Fork
  
  265
  - Removing the Front Fork Legs
    268
  - Disassembling the Front Fork Legs
    268
  - Checking the Front Fork Legs
    269
  - Assembling the Front Fork Legs
    270
  - Installing the Front Fork Legs
    273
- Steering Head
  
  275
  - Removing the Lower Bracket
    277
  - Checking the Steering Head
    277
  - Installing the Steering Head
    277
- Rear Shock Absorber Assembly
  
  279
- Swingarm
  
  283
  - Removing the Swingarm
    285
  - Checking the Swingarm
    285
  - Installing the Swingarm
    285
- Shaft Drive
  
  287
Engine

303
- Engine Removal
  
  306
  - Engine
    312
    
    Installing the Engine
    313
    
    Removing the Engine (Fjr1300A)
    313
    
    Removing the Engine (Fjr1300As)
    313
    
    REMOVING the GEAR POSITION SENSOR (FJR1300AS Only)
    313
    
    ADJUSTING the GEAR POSITION SENSOR (FJR1300AS Only)
    316
    
    INSTALLING the GEAR POSITION SENSOR (FJR1300AS Only)
    316
- Camshafts
  
  318
  - Removing the Camshafts
    320
  - Checking the Camshafts
    321
  - Checking the Camshaft Sprockets
    322
  - Checking the Timing Chain Guides
    322
  - Checking the Timing Chain Tensioner
    322
  - Installing the Camshafts
    323
- Cylinder Head
  
  327
  - Removing the Cylinder Head
    328
  - Checking the Cylinder Head
    328
  - Installing the Cylinder Head
    328
- Valves and Valve Springs
  
  331
  - Removing the Valves
    331
  - Checking the Valves and Valve Guides
    331
  - Checking the Valve Seats
    333
  - Checking the Valve Springs
    335
  - Checking the Valve Lifters
    335
  - Installing the Valves
    335
- Generator and Starter Clutch
  
  338
  - Removing the Generator
    341
  - Removing the Starter Clutch
    341
  - Checking the Starter Clutch
    341
  - Installing the Starter Clutch
    342
  - Installing the Generator
    342
- Pickup Rotor
  
  344
  - Removing the Pickup Rotor
    345
  - Installing the Pickup Rotor
    345
- Electric Starter
  
  347
  - Checking the Starter Motor
    349
  - Assembling the Starter Motor
    350
- Clutch
  
  363
- SHIFT ACTUATOR and SHIFT ROD (FJR1300AS Only)
  
  374
  - Removing the Shift Actuator
    376
  - Checking the Shift Rod
    376
  - Installing the Foot Shift Switch
    376
  - Adjusting the Foot Shift Switch
    377
  - Installing the Left Footrest Assembly
    378
  - Installing the Shift Actuator
    378
- Shift Shaft
  
  380
- Oil Pump
  
  383
  - Checking the Oil Pump
    386
  - Checking the Relief Valve
    386
  - Checking the Oil Delivery Pipes
    386
  - Checking the Oil Strainer
    387
  - Assembling the Oil Pump
    387
  - Installing the Oil Pan
    387
- Middle Gear
  
  388
- Crankcase
  
  402
  - Disassembling the Crankcase
    408
  - Checking the Crankcase
    408
  - Checking the Oil Delivery Pipes
    408
  - Checking the Bearings and Oil Seal
    408
  - Checking the Timing Chain and Oil Pump Drive Chain
    408
  - Assembling the Crankcase
    409
- Connecting Rods and Pistons
  
  412
  - Removing the Connecting Rods and Pistons
    413
  - Checking the Cylinders and Pistons
    413
  - Checking the Piston Rings
    414
  - Checking the Piston Pin
    415
  - Checking the Connecting Rods
    416
  - Installing the Connecting Rods and Pistons
    417
- Crankshaft
  
  421
  - Removing the Crankshaft Journal Bearings
    422
  - Checking the Oil Nozzles
    422
  - Checking the Crankshaft
    422
  - Installing the Crankshaft
    423
- Transmission
  
  425
  - Removing the Transmission
    432
  - Checking the Shift Forks
    432
  - Checking the Shift Drum Assembly
    432
  - Checking the Transmission
    432
  - Assembling the Main Axle and Drive Axle
    433
  - Installing the Transmission (Fjr1300A)
    434
  - Installing the Transmission (Fjr1300As)
    435
- Balancers
  
  437
  - Checking the Balancers
    439
  - Installing the Front Balancer
    439
  - Installing the Rear Balancer
    440
Cooling System

443
- Radiator
  
  444
  - Checking the Radiator
    446
  - Installing the Radiator
    446
- Oil Cooler
  
  447
  - Checking the Oil Cooler
    448
  - Installing the Oil Cooler
    448
- Thermostat
  
  449
  - Checking the Thermostat
    451
  - Installing the Thermostat Assembly
    451
- Water Pump
  
  453
  - Disassembling the Water Pump
    455
  - Checking the Water Pump
    455
  - Assembling the Water Pump
    455
  - Installing the Water Pump
    456
  - Fuel System
    459
    
    Fuel Tank
    461
    
    Air Induction System
    468
  - Electrical System
    473
  - General Information
    474
    
    Electric Starting System
    490
    
    Checking the Switches
    710
  - Troubleshooting
    737
    
    Wiring Diagram
    742

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