Belt Maintenance
Adjusting Belts
Adjusting the Alternator Belt
Service Interval: After the first 8 hours—Check the
condition and tension of the alternator
belt.
Every 200 hours—Check the condition and tension of
the alternator belt.
1. Raise the bed (if so equipped) and position the safety
support on the extended lift cylinder to hold up the
bed.
2. Check the tension by pressing the belt at mid span
between the crankshaft and alternator pulleys with 10
kg (22 lb) of force. A new belt should deflect 8 to 12
mm (0.3 to 0.5 inch). A used belt should deflect 10 to
14 mm (0.4 to 0.55 inch). If the deflection is incorrect,
proceed to the next step. If correct, continue operation.
3. To adjust belt tension, complete the following:
•
Loosen the 2 alternator mounting bolts.
Figure 66
1. Alternator belt
•
Using a bar, rotate the alternator until the proper
belt tension is attained, then tighten the mounting
bolts.
2. Alternator brace
Controls System
Maintenance
Adjusting the Accelerator
Pedal
1. Position the vehicle on a level surface, stop the engine,
and engage the parking brake.
2. Adjust the ball joint on the accelerator cable (Figure 67)
to allow 2.54 to 6.35 mm (0.100 to 0.250 inch) of
clearance between the accelerator pedal arm and the
top of the diamond tread floor plate (Figure 68), when
a 11.3 kg (25 lb) force is applied to the center of the
pedal. Tighten the locknut.
Note: The engine must not be running and the return
spring must be attached.
1
1. Locknut
1. 2.54 to 6.35 mm (0.100 to 0.250 inch) clearance
Important: The maximum high idle speed is 3,650 rpm.
The high idle stop should not be adjusted.
Adjusting the Clutch Pedal
Service Interval: Every 200 hours
Note: You can adjust the clutch pedal cable at the bell
housing or at the clutch pedal pivot. The front hood can be
removed to ease the access to pedal pivot.
49
2
Figure 67
2. Accelerator cable
Figure 68
G019537