Installing Timing Chain And Timing Chain Sprocket; Installing Timing Chain Rails; Installing Rotor - KTM 2011 690 SMC EU Repair Manual

16 ENGINE

16.5.12 Installing timing chain and timing chain sprocket

16.5.13 Installing timing chain rails

16.5.14 Installing rotor

–
Heat the timing chain sprocket and push it immediately on to the crankshaft.
Guideline
100 °C (212 °F)
–
Mount lock ring
300150-10
–
Thread the timing chain
Info
If the timing chain is not new, pay attention to the direction of travel.
300148-11
–
Position the timing chain securing guide
Info
The cable of the crankshaft position sensor must be laid in the cable chan-
nel of the timing chain securing guide.
–
Thread in the timing chain tensioning rail
ing into the timing chain securing guide.
300046-11
–
Thread in the timing chain guide rail
the timing chain securing guide.
–
Mount and tighten screws
Guideline
Screw, timing chain guide
rail
Screw, timing chain ten-
sioning rail
300045-11
Info
Ensure that there is no thread locking material at the collar of the screw;
otherwise, the timing chain tension rail could lock and break.
–
Check both timing chain rails for freedom of motion.
–
Ensure that the spring washer
–
Degrease the cone of the crankshaft and the rotor.
–
Mount the rotor.
Info
Make sure that the crankshaft is not blocked.
–
Use the special tool to hold the rotor tight.
Holding spanner (75029091000) (
300042-10
.
1
in and lay it over the timing chain sprocket.
2
.
1
2
from above. Insert the support bushing into
3
.
4
M6
M6
is seated properly.
1
p. 217)
from above. Insert the support bush-
Loctite ®
10 Nm
(7.4 lbf ft)
10 Nm Loctite ®
(7.4 lbf ft)
149
243™
243™