KTM 2011 690 SMC AUS Manuals

Manuals and User Guides for KTM 2011 690 SMC AUS. We have 2 KTM 2011 690 SMC AUS manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 2011 690 SMC AUS Repair Manual

KTM 2011 690 SMC AUS Repair Manual (229 pages)

Brand: KTM | Category: Motorcycle | Size: 12.42 MB

Table of Contents

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Notes

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Engine Number
  10
- Key Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

16
7 Handlebar, Controls

31
8 Shock Absorber, Swingarm

34
9 Exhaust

54
- Removing the Manifold
  54
- Installing the Manifold
  55
- Removing the Main Silencer
  56
- Installing the Main Silencer
  56
10 Air Filter

58
11 Fuel Tank, Seat, Trim

61
- Opening the Filler Cap
  61
- Closing Filler Cap
  61
- Removing the Seat
  61
- Mounting the Seat
  62
- Taking off the Side Cover
  62
- Mounting the Side Cover
  62
- Checking the Fuel Pressure
  62
- Changing the Fuel Filter
  63
- Changing the Fuel Pump
  66
12 Wheels

70
13 Wiring Harness, Battery

81
- Removing the Battery
  81
- Installing the Battery
  81
- Disconnecting the Battery
  81
- Connecting the Battery
  82
- Recharging the Battery
  82
- Checking the Charging Voltage
  83
- Changing the Main Fuse
  84
- Changing Fuses of Individual Power Consumers
  84
- Adjusting the Engine Characteristic
  85
14 Brake System

87
15 Lighting System, Instruments

96
16 Engine

102
- Removing the Engine
  102
- Installing the Engine
  104
- Engine Disassembly
  108
- Clamping the Engine into the Engine Assembly Stand
  108
- Draining the Engine Oil
  108
- Removing Starter Motor
  108
- Removing Valve Cover
  109
- Removing the Alternator Cover
  109
- Removing Spacer
  109
- Removing Gear Position Sensor
  109
- Removing Oil Filter
  110
- Removing Thermostat
  110
- Setting Engine to Ignition Top Dead Center
  110
- Removing Water Pump Wheel
  111
- Removing Clutch Cover
  111
- Removing Spacer and Spring
  111
- Removing Spark Plug
  112
- Removing Timing Chain Tensioner
  112
- Removing Camshafts
  112
- Removing Cylinder Head
  112
- Removing Piston
  113
- Removing Rotor
  113
- Removing Timing Chain Rails
  114
- Removing Timing Chain and Timing Chain Sprocket
  114
- Removing Crankshaft Position Sensor
  114
- Removing Clutch Cage
  115
- Removing Primary Gear
  116
- Removing Starter Drive
  116
- Removing Shift Shaft
  116
- Removing Shift Drum Locating
  116
- Removing Locking Lever
  117
- Removing Oil Pumps
  117
- Removing Left Engine Case
  117
- Removing Crankshaft and Balancer Shaft
  118
- Removing Transmission Shafts
  118
- Work on Individual Parts
  119
- Work on the Right Section of the Engine Case
  119
- Work on the Left Section of the Engine Case
  121
- Work on the Clutch Cover
  122
- Removing Crankshaft Bearing Inner Ring
  123
- Removing Balancer Shaft Drive Wheel
  123
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  123
- Checking Crankshaft Run-Out at Bearing Pin
  125
- Installing Balancer Shaft Drive Wheel
  125
- Installing Crankshaft Bearing Inner Ring
  125
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  126
- Cylinder - Nikasil ® Coating
  126
- Checking/Measuring the Cylinder
  127
- Checking/Measuring the Piston
  127
- Checking Piston Ring End Gap
  128
- Checking Piston/Cylinder Mounting Clearance
  128
- Checking Oil Pumps for Wear
  129
- Replacing Autodecompressor
  129
- Preparing Timing Chain Tensioner for Installation
  130
- Checking Timing Assembly
  130
- Removing Rocker Arm
  131
- Changing Camshaft Bearing
  131
- Removing Valves
  132
- Checking Valves
  132
- Checking Valve Springs
  133
- Checking Valve Spring Retainer
  133
- Checking Cylinder Head
  133
- Installing Valves
  134
- Installing Rocker Arm
  135
- Disassembling the Antihopping Clutch
  135
- Checking the Clutch
  135
- Preassembling the Antihopping Clutch
  137
  - Checking Shift Mechanism
    138
  - Preassembling Shift Shaft
    138
  - Disassembling the Main Shaft
    139
  - Dismantling Countershaft
    139
  - Checking the Transmission
    140
  - Assembling the Main Shaft
    141
  - Assembling Countershaft
    142
  - Checking the Starter Drive
    143
  - Removing Freewheel
    143
  - Checking Freewheel
    144
  - Installing Freewheel
    144
  - Engine Assembly
    145
  - Installing Transmission Shafts
    145
  - Installing Crankshaft and Balancer Shaft
    146
  - Installing Left Engine Case
    147
  - Installing Oil Pumps
    147
  - Installing Locking Lever
    148
  - Installing Shift Drum Locating
    148
  - Installing Shift Shaft
    148
  - Installing Starter Drive
    148
  - Installing Primary Gear
    149
  - Installing Clutch Cage
    149
  - Installing Crankshaft Position Sensor
    150
  - Installing Timing Chain and Timing Chain Sprocket
    151
  - Installing Timing Chain Rails
    151
  - Installing Rotor
    151
  - Adjusting Crankshaft Position Sensor Distance
    152
  - Setting Engine to Top Dead Center
    152
  - Installing Piston
    152
  - Installing Cylinder Head
    154
  - Installing Camshafts
    154
  - Installing Timing Chain Tensioner
    155
  - Checking Valve Clearance
    155
  - Adjusting Valve Clearance
    156
  - Installing Spark Plug
    157
  - Installing Spacer and Spring
    157
  - Installing Clutch Cover
    157
  - Mounting Water Pump Cover
    157
  - Installing Thermostat
    158
  - Installing the Oil Filter
    158
  - Installing Gear Position Sensor
    158
  - Installing the Spacer
    159
  - Installing Oil Screens
    159
  - Installing Alternator Cover
    160
  - Installing Starter Motor
    160
  - Installing Valve Cover
    161
  - Removing the Engine from the Engine Assembly Stand
    161
17 Clutch

162
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  162
- Changing the Hydraulic Clutch Fluid
  162
18 Water Pump, Cooling System

163
- Draining the Coolant
  163
- Filling/Bleeding the Cooling System
  163
- Checking the Antifreeze and Coolant Level
  164
- Checking the Coolant Level
  165
19 Lubrication System

166
- Oil Circuit
  166
- Checking the Engine Oil Level
  166
- Checking the Engine Oil Pressure
  167
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  168
- Draining the Engine Oil
  168
- Removing the Oil Filter
  169
- Installing the Oil Filter
  169
- Cleaning the Oil Screens
  170
- Filling up with Engine Oil
  171
- Adding Engine Oil
  171
20 Ignition System

172
21 Technical Data

174
- Engine
  174
- Engine Tolerance, Wear Limits
  174
- Engine Tightening Torques
  176
- Capacities
  177
- Engine Oil
  177
- Coolant
  177
- Fuel
  177
- Chassis
  177
- Electrical System
  178
- Tires
  178
- Fork
  179
- Shock Absorber
  179
- Chassis Tightening Torques
  180
22 Cleaning/Protective Treatment

182
- Cleaning the Motorcycle
  182
- Checks and Maintenance Steps for Winter Operation
  183
23 Storage

184
- Preparing for Use after Storage
  184
24 Service Schedule

185
25 Wiring Diagram

188
- 186
  188
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
26 Substances

208
27 Auxiliary Substances

210
28 Special Tools

212
29 Standards

224
- Index
  225

Advertisement

KTM 2011 690 SMC AUS Owner's Manual

KTM 2011 690 SMC AUS Owner's Manual (172 pages)

Brand: KTM | Category: Motorcycle | Size: 2.82 MB

Table of Contents

Table of Contents
5
Means of Representation
8
Important Information
9
View of Vehicle
14
- View of Vehicle, Front Left
  14
- View of Vehicle, Rear Right
  16
Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Engine Number
  19
- Key Number
  19
- Fork Part Number
  20
- Shock Absorber Part Number
  20
Controls
21
- Clutch Lever
  21
- Hand Brake Lever
  21
- Throttle Grip
  22
- Light Switch
  22
- Turn Signal Switch
  23
- Horn Button
  23
- Emergency off Switch
  24
- Electric Starter Button
  24
- Ignition/Steering Lock
  25
- Combination Instrument
  25
- Combination Instrument - Function Buttons
  26
- Combination Instrument - Tachometer
  26
- Combination Instrument - Indicator Lamps
  27
- Combination Instrument - Display
  28
- Combination Instrument - Speedometer
  29
- Setting Kilometers or Miles
  29
- Combination Instrument - Time
  30
- Setting the Clock
  30
- Combination Instrument - Display ODO
  31
- Combination Instrument - Setting/Resetting TRIP 1
  31
- Combination Instrument - Setting/Resetting TRIP 2
  32
- Combination Instrument - TRIP F Display
  33
- Combination Instrument - Coolant Temperature Indicator
  33
- Opening the Filler Cap
  34
- Closing Filler Cap
  35
- Seat Release
  35
- Handrails
  36
- Passenger Footrests
  36
- Shift Lever
  37
- Foot Brake Lever
  38
- Side Stand
  38
Preparing for Use
39
- Advice on First Use
  39
- Running in the Engine
  40
- Loading the Vehicle
  41
Riding Instructions
43
- Performing Checks and Vehicle Care When Preparing for Use
  43
- Starting
  44
- Starting off
  45
- Shifting, Riding
  45
- Braking
  49
- Stopping, Parking
  50
- Refueling
  51
Service Plan
54
- Service Schedule
  54
Tuning the Chassis
57
Service Work on the Chassis
63
Brakes
79
Wheels, Tires
89
- Removing Front Wheel
  89
- Installing the Front Wheel
  90
- Removing Rear Wheel
  92
- Installing the Rear Wheel
  93
- Checking the Rear Hub Rubber Dampers
  95
- Checking the Tire Condition
  96
- Checking the Tire Air Pressure
  97
- Checking the Spoke Tension
  98
Electrical System
100
- Removing the Battery
  100
- Installing the Battery
  101
- Recharging the Battery
  101
- Changing the Main Fuse
  103
- Changing Fuses of Individual Power Consumers
  105
- Removing the Headlight Mask with the Headlight
  107
- Installing the Headlight Mask with the Headlight
  108
- Changing the Headlight Bulb
  109
- Changing the Parking Light Bulb
  110
- Changing the Turn Signal Bulb
  111
- Checking the Low Beam Headlight Adjustment
  112
- Adjusting the Headlight Range
  113
Cooling System
114
- Checking the Antifreeze and Coolant Level
  114
- Checking the Coolant Level
  116
- Draining the Coolant
  118
- Filling the Cooling System
  119
Tuning the Engine
121
Service Work on the Engine
124
- Checking the Engine Oil Level
  124
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  125
- Draining the Engine Oil X
  125
- Removing the Oil Filter
  126
- Cleaning the Oil Screens
  128
- Installing the Oil Filter
  130
- Filling up with Engine Oil
  130
- Adding Engine Oil
  131
Cleaning, Care
133
- Cleaning the Motorcycle
  133
- Protective Treatment for Winter Operation
  135
Storage
136
- Preparing for Use after Storage
  137
Troubleshooting
138
Blink Code
141
Technical Data - Engine
146
- Capacity - Engine Oil
  147
- Capacity - Coolant
  147
Technical Data - Engine Tightening Torques
148
Technical Data - Chassis
151
- Lighting Equipment
  152
- Tires
  153
- Capacity - Fuel
  153
Technical Data - Fork
154
Technical Data - Shock Absorber
155
Technical Data - Chassis Tightening Torques
157
Substances
160
Auxiliary Substances
164
Standards
166
Index
167

Advertisement

Related Products

KTM Categories

Motorcycle Motorcycle Accessories Offroad Vehicle Engine Bicycle Accessories

More KTM Manuals