General Information 4 - Toro Reelmaster 7000 Service Manual

8. Install fan motor and fan assembly (Fig. 11).
A. Carefully position fan motor, fan and motor brack-
et assembly to radiator.
B. Secure fan motor bracket to radiator with six (6)
cap screws and flange nuts.
C. Remove caps and plugs placed in hoses and fit-
tings during removal to prevent contamination.
D. Connect hydraulic hoses to cooling fan motor
(see Hydraulic Hose and Tube Installation in the
General Information section of Chapter 4 -- Hydraulic
System).
9. Position upper radiator shroud to the radiator. Secu-
re shroud to the radiator and lower radiator bracket with
removed fasteners (see Radiator Installation in this sec-
tion). Make sure that clearance between shroud and fan
is at least 0.180" (4.6 mm) at all points.
10.Connect throttle cable to engine (Fig. 9):
A. Secure throttle cable swivel to speed control le-
ver with lock nut.
B. Place throttle cable under cable clamp.
C. Adjust throttle cable position in cable clamp so
that engine governor lever contacts the high speed
stop bolt at the same time that the throttle lever con-
tacts the end of the slot in the control console.
D. Tighten cable clamp to secure throttle cable.
11. Remove caps from fuel hose and injector pump fuel
inlet that were placed during engine removal to prevent
contamination. Connect fuel supply hose to injection
pump (Fig. 9). Secure hose with hose clamp.
12.Connect wire harness connectors to the following
engine components:
A. The engine run solenoid (Fig. 9).
B. The temperature sender (Fig. 10).
Reelmaster 7000
C. The alternator (Fig. 10).
D. The glow plug connection.
E. Wire harness connector to engine ground har-
ness.
F. The electric starter. Torque nut at starter B+ termi-
nal from 70 to 86 in- -lb (7.9 to 9.7 N- -m).
G. Low oil pressure switch located on alternator side
of engine (above electric starter).
13.Using notes taken during engine removal, secure
wires with cable ties in proper locations.
14.Install air cleaner assembly to the engine (see Air
Cleaner Installation in this section).
15.Install exhaust system to machine (see Exhaust Sys-
tem Installation in this section).
16.Connect coolant hoses to the radiator. Make sure ra-
diator draincock is closed. Fill radiator and reservoir with
coolant.
17.Check position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
18.Connect positive battery cable first and then nega-
tive battery cable. Secure battery cover to machine.
19.Check and adjust engine oil level as needed.
20.Check and adjust hydraulic oil level as needed.
21.Bleed fuel system.
22.Operate hydraulic controls to properly fill hydraulic
system (see Charge Hydraulic System in the Service
and Repairs section of Chapter 4 -- Hydraulic Systems).
23.Install hood on the machine (see Hood Installation in
the Service and Repairs section of Chapter 7 -- Chas-
sis).
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