Engine Installation - Toro Reelmaster 7000 Service Manual

11. Remove fan motor and fan assembly (Fig. 11).
A. To prevent contamination of hydraulic system,
thoroughly clean exterior of fan motor and fittings.
B. Disconnect hydraulic hoses from cooling fan mo-
tor. Put caps or plugs on fittings and hoses to prevent
contamination. Label hydraulic lines for proper as-
sembly.
C. Remove six (6) cap screws and flange nuts that
secure fan motor bracket to radiator.
D. Carefully remove fan motor, fan and motor brack-
et assembly from machine.
IMPORTANT: The hydraulic pump assembly can re-
main in machine during engine removal. To prevent
pump assembly from shifting or falling, make sure
to support pump assembly before pump mounting
fasteners are removed.
12.Support hydraulic pump assembly. Remove fasten-
ers that secure piston (traction) pump assembly to en-
gine (see Piston (Traction) Pump Assembly Removal in
the Service and Repairs section of Chapter 4 -- Hydrau-
lic System).
13.Make sure all cable ties securing the wiring harness,
fuel lines or hydraulic hoses to the engine are removed.
14.Connect lift or hoist to the lift tabs on engine.
15.Remove flange nuts, rebound washers and cap
screws that secure the engine mount brackets to the
rubber engine mounts.
CAUTION
One person should operate lift or hoist while a
second person guides the engine out of the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel lines, hydraulic lines, electrical harness or oth-
er parts while removing the engine.
16.Carefully raise engine from the machine.
17.If necessary, remove engine mounts from the engine
using Figure 8 as a guide.
Engine Installation (Fig. 8)
1. Locate machine on a level surface with key removed
from the ignition switch. Chock wheels to keep the ma-
chine from moving.
Kubota Diesel Engine
4
5
1
1. Fan
2. Fan motor bracket
3. Fan motor
2. Make sure that all parts removed from the engine
during maintenance or rebuilding are installed to the en-
gine.
3. If removed, install engine mounts to the engine using
Figure 8 as a guide.
4. Connect lift or hoist to the lift tabs on engine.
One person should operate lift or hoist while a
second person guides the engine into the ma-
chine.
IMPORTANT: Make sure to not damage the engine,
fuel lines, hydraulic lines, electrical harness or oth-
er parts while installing the engine.
5. Carefully lower engine into the machine.
6. Align engine to the rubber engine mounts and hy-
draulic pump input shaft. Secure engine to engine
mounts with cap screws, rebound washers and flange
nuts.
7. Secure hydraulic pump assembly to engine (see Pis-
ton (Traction) Pump Assembly Installation in the Service
and Repairs section of Chapter 4 -- Hydraulic System).
Page 3 - - 14
6
3
2
Figure 11
4. Cap screw (6 used)
5. Flange nut (6 used)
6. Radiator
CAUTION
Reelmaster 7000