Suzuki RM-Z250 Owner's Service Manual page 95

5-8 ENGINE REMOVAL AND INSTALLATION
• Install the muffler joint connector A and exhaust pipe gasket
B.
Replace the connector A and gasket B with new ones
to prevent exhaust gas leakage.
• Temporarily tighten the exhaust pipe nuts C.
• Insert the muffler to the exhaust pipe.
• Temporarily tighten the muffler mounting front bolt D and rear
bolt E.
• Temporarily tighten the connector clamp bolt F.
NOTE:
When install the connector clamp, fit the convex part of the con-
nector clamp onto the concave part of muffler.
• Check the clearance between exhaust pipe and radiator hose.
• Be sure to tighten the bolts and nuts in the following order.
1)Exhaust pipe nuts C
2)Muffler mounting front bolt D
3)Muffler mounting rear bolt E
4)Connector clamp bolt F
$ Exhaust pipe nut: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Muffler mounting bolt (Front & Rear): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Connector clamp bolt: 21 N·m (2.1 kgf-m, 15.0 lb-ft)
INSPECTION AFTER INSTALLATION
• Engine oil level (!2-11)
• Engine coolant level and leakage (!2-15, -16)
• Fuel leakage (!2-21)
• Exhaust gas leakage
• Throttle cable play (!2-18)
• Clutch cable play (!2-17)
• Drive chain slack (!2-28)
• Brake pedal height (!2-32)
• Wiring harness, cable and hose routing (!19-18 to -23)
CAUTION