LUBRICATION
Apply grease or oil to the moving parts to increase durability and prevent wear.
No.
ITEM
Clutch inner
cable, lever
1
Hot starter inner
cable, lever
Throttle grip,
2
throttle housing,
cable
Rear brake
3
pedal
Swingarm
4
Rear suspension
5
linkage pivot
points
Steering stem
6
bearings
7 Kick starter lever
8 Starter shaft
Drive chain
9
Cushion lever
0
dust seals
Front and rear
A
wheels
The following materials are necessary:
A. Lightweight oil such as WD-40 or penetrating oil
B. Aerosol type Chain Lube
C. SUZUKI SUPER GREASE "A" (or equivalent grease) or Water-proof wheel bearing grease
Follow the schedule closely. The disassembly necessary to lubricate many components is in itself valuable
preventative maintenance. It allows you to inspect for wear, fatigue, adjustment and fastener tightness and it
allows you to clean out the grit which otherwise cannot be gotten out.
LUBRICANT
FREQUENCY
Pre-race and between
every race
A
Pre-race
A
Pre-race
C
Every 3 races/More often
C
according to conditions
Every 1 race/More often
C
according to conditions
Every 5 races/More often
C
according to conditions
C
Pre-race
A
Pre-race
Pre-race and between
B
every race
Pre-race
A
Pre-race
A
PERIODIC MAINTENANCE
COMMENTS
Run oil through cables until it exits the
lower end. Lube the cable ends where
they pivot.
Lightly grease the inside of throttle
spool. Keep free from dirt.
Grease the brake pedal pivot.
Clean and pack the bearings.
Keep seals fresh.
Grease the seals.
Clean and pack the bearings.
Keep seals fresh.
Grease the seals.
Clean and pack the bearings.
Keep seals fresh.
Grease the kick starter lever pivot.
Lightly oil the plunger shaft.
Keep chain thoroughly lobed at all
times. Always check wear and align-
ment.
Grease the seals.
Grease the bearing and seals.
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