Suzuki RM-Z250 Owner's Service Manual page 60

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Complaint
Slipping clutch
Dragging clutch
Transmission will
not shift.
Transmission will
not shift back.
Transmission jumps
out of gear.
Symptom and possible causes
• Weakened clutch springs
• Worn or distorted pressure plate
• Worn or distorted clutch plates
• Insufficient clutch cable play
• Some clutch spring weakened while others are not
• Distorted pressure plate or clutch plates
• Broken gearshift cam
• Distorted gearshift forks
• Worn gearshift pawl
• Broken return spring on shift shaft
• Rubbing or stickily shift shaft
• Distorted or worn gearshift forks
• Worn shifting gears on driveshaft or countershaft
• Distorted or worn gearshift forks
• Weakened stopper spring on gearshift stopper
• Worn gearshift cam plate
TROUBLESHOOTING
Remedy
Replace
Replace
Replace
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Repair or replace
Replace
Replace
Replace
Replace
Replace
3-5

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