Inspection; Installation - Suzuki RM-Z250 Owner's Service Manual

INSPECTION

• Inspect the gearshift shaft 1 for bends and damage.
• Inspect the return spring 2 for damage.
• Replace the defective parts with a new one if necessary.
• Inspect the pawls 3, pins 4 and springs 5 for damage.
• Replace the defective parts with a new one if necessary.

INSTALLATION

Install the gearshift in the reverse order of removal. Pay atten-
tion to the following points:
• Apply a small quantity of THREAD LOCK SUPER to the gear-
shift arm stopper bolt 1 and tighten it to the specified torque.
# 99000-32030: THREAD LOCK SUPER "1303"
$ Gearshift arm stopper bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Install the washer 2, spring 3 and gearshift cam stopper 4.
$ Shift cam stopper bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Align the pin groove A with the pin B when installing the
stopper plate 5.
GEARSHIFTING 9-5