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10.
TRANSMISSION/CRANKSHAFT
/
KICK STARTER
SERVICE
INFORMATION
TROUBLESHOOTING
CRANKCASE
SEPARATION
CRANKSHAFT
REMOVAL
TRANSMISSION DISASSEMBLY
TRANSM ISS
ION
ASSEMBLY
CRANKCASE ASSEMBLY
SERVICE INFORMATION
GENERAL
•
Use
Ca re not to damage the
oil
pressu
re
pad on the cran
kshaf
t
right
end.
•
The
crankcase must
be
separated to service the
crankshaft
and
transmission.
SPEC
IFI CATIONS
ITEM
STANDARD
Shift for
k,
I
Fork
t. D.
12.016
12.034
mm
(0
.473
1-
0.4738
in)
guide shaft
Claw
thickness
4.93
5.00 mm
[0.194 0.197
inJ
I
Shafl
),
D.
11.976-
11 .994
mm
(0.4715--0.4722
in
)
Crankshaft
1
Conne<:ting rod small
15.010-
15.028
mm
(0.5909--0.5917
in)
end L D.
Connecting
rod big erxl
0.05
-
O.lO mm
(0.002
-
0.012
inl
a
~i
al
clearance
Connecting rod
big eoo
0-0.008 rnm
(O
-
O.OOOl
inl
rad ial
clearance
Runout
TROUBLESHOOTING
Hard
to
5hift
Crank5haft
noi5V
10-
1
10-1
10-
2
10-3
10-
5
10-
7
10-8
SERV
ICE LIM
IT
12.0
4
m
m
(0.4740 in)
4
.S0mm
10.177
in
11.96
mm
(04 709
in)
15.06
mm
(0.5929
in
)
0.80
mm
(0.032
in
l
0.05
mm
(0.002
in)
0.05
mm
(0.002
in)
1. Shift for
k
ben
t
1.
Worn
connecting rod
big
end bea
ring
2.
Sh
ift
for
k
shalt bent
2. Bent
connect ing rod
Transmission jumpi
out
of
gelr
1. Gear
dogs
warn
Gean
noilv
2.
Shift
for
k
bent Or damaged
1.
Worn transm
iss
ion
gear
3.
$hili
fork
shali bent
2. Worn
:;pljn~
malis
127
10-1
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