Yamaha MX360 Horizontal Engine Manuals

Manuals and User Guides for Yamaha MX360 Horizontal Engine. We have 5 Yamaha MX360 Horizontal Engine manuals available for free PDF download: Service Manual, Owner's Manual, Supplementary Service Manual

Yamaha MX360 Service Manual (178 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 5 MB

General Information
7
Table of Contents
8
Machine Identification
13
Serial Number
13
Model Name and Code
13
Dimensions
14
Dimension Chart
14
Top
16
Mounting Base
18
Left Side
19
Front
20
Right Side
22
Important Information
23
Preparation for Removal  and Disassembly
23
Caution on Service
23
Notes on Service
23
All Replacement Parts
24
Gaskets, Oil Seals, and O-Rings
24
Bearings and Oil Seals
25
Basic Service Information
25
Electrical System
25
Special Tools and Testers
29
Periodic Checks and Adjustments
31
Introduction
31
Maintenance Intervals Chart
31
Periodic Maintenance/Lubrication Intervals
31
Periodic Maintenance
33
Spark Plug
33
Fuel Leakage
34
Engine Oil Leakage
34
Engine Oil Level
34
Replacing the Engine Oil
35
Air Filter Element (Mz360/Mz400)
36
Air Filter Element (Mx360)
37
MUFFLER (Equipped Models)
38
Fuel Tank Filter
41
Fuel Cock Strainer
41
Breather Hose
42
Cylinder Head Decarbonization
42
Adjusting the Valve Clearance
42
Engine Speed
45
Models)
46
Adjusting the Engine Speed
46
Adjusting the Engine Speed
47
Recoil Starter
48
Fittings and Fasteners
49
Engine
51
Engine Inspection
51
Measuring the Compression Pressure
51
Air Filter
53
Mz360/Mz400
53
Mx360
54
FUEL TANK (Equipped Models)
55
Except for Mx360C46A5
55
Mx360C46A5
56
Muffler
57
Equipped Models
57
Installing the Muffler
58
Recoil Starter
59
Mz360/Mz400
59
Disassembling the Recoil Starter (Mz360/Mz400)
60
Checking the Recoil Starter (Mz360/Mz400)
60
Assembling the Recoil Starter (Mz360/ Mz400)
61
Mx360
63
Disassembling the Recoil Starter (Mx360)
64
Checking the Recoil Starter (Mx360)
64
Assembling the Recoil Starter (Mx360)
65
Flywheel
67
Mz360/Mz400
67
Mx360
68
Removing the Flywheel
69
Installing the Flywheel
70
Installing the Tci Unit
70
Governor
72
Throttle Lever Assembly (Mx360Ba6A0)
72
Throttle Lever Assembly (Mx360C46A5/Mx360Aa6A0/ Mx360Aa6A5/Mx360Aa6A6)
73
GOVERNOR ARM ASSEMBLY (MX360KA6D0 for KOR)
74
GOVERNOR ARM ASSEMBLY (MZ360/MZ400/MX360KA6D0 Except for KOR)
75
Flyweight Shaft Assembly (Mz360/Mz400)
76
Flyweight Shaft Assembly (Mx360)
77
Removing the Flyweight Shaft Assembly and Governor Fork
78
Disassembling the Flyweight Shaft Assembly
78
Checking the Flyweight Shaft Assembly
78
Assembling the Flyweight Shaft Assembly
79
Installing the Flyweight Shaft Assembly and Governor Fork
79
INSTALLING the THROTTLE LEVER ASSEMBLY (Equipped Models)
80
Adjusting the Governor
80
Engine Switch and Oil Warning Unit
81
Engine Switch
82
Cylinder Head Cover, Cylinder Head
83
Checking the Rocker Arm
85
Checking the Push Rod
85
Checking the Cylinder Head
85
Installing the Cylinder Head Assembly
86
Valve
87
Removing the Valves and Valve Springs
88
Checking the Valves and Valve Springs
88
Checking the Valve Seats
90
Valve Lapping
92
Installing the Valves and Valve Springs
93
Piston, Camshaft, Crankcase, and Crankshaft
94
Mz360/Mz400
94
Mx360
96
Removing the Balancer Shaft, Camshaft, and Valve Lifter
98
Checking the Balancer Shaft
98
Checking the Camshaft
98
Checking the Valve Lifter
100
Installing the Valve Lifter, Balancer Shaft, and Camshaft
100
Checking the Crankcase Cover
100
Installing the Crankcase Cover
101
Checking the Cylinder and Piston
101
Checking the Crankcase
103
Checking the Piston Pin
103
Checking the Piston Rings
104
Checking the Crankshaft
105
Checking the Connecting Rod Oil Clearance
106
Installing the Piston and Piston Ring
107
Installing the Crankshaft
107
Selecting the Crankshaft Shim
109
Removing the Carburetor
111
Mx360
112
Disassembling the Carburetor
113
Mz360/Mz400
113
Mx360
114
Checking the Carburetor
115
Electrical
116
Circuit Diagram
116
With Starter Motor, Oil Warning Unit, Oil Warning Light
116
With Oil Warning Unit, Oil Warning Light
118
Without Oil Warning Unit, Oil Warning Light
120
Electrical Components
122
Checking the Switch Continuity
123
CHECKING the FUSE (Equipped Models)
123
Checking the Ignition Spark Gap
125
Checking the Spark Plug Cap Resistance
126
Checking the Air Gap
126
Checking the Ignition Coil  (Tci Unit, Secondary)  Resistance
127
Resistance
127
Checking the Engine Switch
128
Checking the Oil Level Switch
128
CHECKING the STARTER MOTOR OPERATION (Equipped Models)
129
Checking the Wire Harness
129
Electric Starting System
131
DISASSEMBLING the STARTER MOTOR (Equipped Models)
131
Checking the Armature Coil
132
Checking the Brush
133
Checking the Starter Relay
133
Assembling the Starter Motor
133
Charging System
134
Checking the Charging Coil
134
Troubleshooting
135
Engine Does Not Start
135
ELECTRIC STARTING SYSTEM (Equipped Models)
136
Engine Starts but Stalls
136
Engine Speed Does Not Increase
137
Engine Speed Is Uneven
138
The Battery Is Not Charged
138
Governor Operation
139
Specifications
141
General Specifications
141
Maintenance Specifications
143
Engine
143
Electrical
147
Tightening Torques
150
General Torque Specifications
150
Lubrication Points and Type of Lubricants
151
Wire Routing Diagram
152
Upper Side View (Mz360)
152
Upper Side View (Mx360)
154
Upper Side View (Mz400)
156
ENGINE SWITCH and OIL WARNING UNIT (with Oil Warning Light, Oil Warning Unit, Oil Level Switch)
158
ENGINE SWITCH and OIL WARNING UNIT (with Oil Warning Unit, Oil Level Switch)
160
ENGINE SWITCH and OIL WARNING UNIT (no Oil Level Switch)
162
Tci Unit (Mz360)
163
Tci Unit (Mx360)
164
Tci Unit (Mz400)
165
Oil Level Switch (Crankcase Cover, Mx360)
167
Oil Level Switch
171

Yamaha MX360 Owner's Manual (140 pages)

Brand: Yamaha | Category: Engine | Size: 24 MB

English

5
- Table of Contents
  5
- Safety Information
  
  6
- Location of Important Labels
  
  10
- Description
  
  20
- Control Function
  
  23
  - Engine Switch
    23
  - Oil Warning Light (Red)
    23
  - Fuel Tank Cap (for Models Equipped with a Yamaha Fuel Tank)
    24
  - Fuel Cock Lever
    24
  - Recoil Starter Handle
    24
  - Choke Lever
    25
  - Throttle Lever
    25
- Preparation
  
  26
- Pre-Operation Check
  
  30
- Operation
  
  31
  - Starting the Engine
    31
  - Stopping the Engine
    34
  - High Altitude Operation
    36
- Periodic Maintenance
  
  37
  - Maintenance Chart
    37
  - Spark Plug Inspection
    39
  - Carburetor Adjustment
    40
  - Engine Oil Replacement
    40
  - Air Filter (Except for MX360)
    42
  - Air Filter (for MX360)
    43
  - Spark Arrester
    45
  - Fuel Cock
    48
  - Fuel Tank Filter (for Models Equipped with a Yamaha Fuel Tank)
    49
  - Fuse Replacement (for Electric Starting Model)
    49
- Storage
  
  51
  - Drain the Fuel
    51
  - Engine
    53
- Troubleshooting
  
  54
  - Engine Won't Start
    54
- Specifications
  
  60
  - Dimensions
    60
  - Engine
    62
- Consumer Information
  
  67
  - Machine Identification
    67
  - Identification Number Records
    67
- Exhaust Emission Control System and Components
  
  68
Français

75
- Informations de Sécurité
  
  76
- Emplacement des Étiquettes Importantes
  
  80
- Description
  
  90
- Fonction de Commande
  
  93
- Préparation
  
  96
- Contrôle Préalable À L'utilisation
  
  100
- Fonctionnement
  
  101
  - Démarrage du Moteur
    101
  - Arrêt du Moteur
    104
  - Fonctionnement en Haute Altitude
    106
- Entretien Périodique
  
  107
- Remisage
  
  121
  - Vidange du Carburant
    121
  - Moteur
    123
- Dépannage
  
  124
  - Le Moteur Ne Démarre Pas
    124
- Caractéristiques
  
  130
  - Dimensions
    130
  - Moteur
    132
- Informations Client
  
  137
  - Identification de la Machine
    137
  - Registres de Numéro D'identification
    137
- Système de Contrôle des Émissions D'échappement Et Composants
  
  138

Yamaha MX360 Service Manual (102 pages)

Brand: Yamaha | Category: Engine | Size: 7 MB

Table of Contents
8
Chapter 1

10
General Information

10
Important Information

10
Basic Service Information

12
- Electrical System
  12
Special Tools and Testers

15
Chapter 2. Periodic Checks and Adjustments

17
Introduction

17
Maintenance Intervals Chart

17
Periodic Maintenance/Lubrication Intervals

18
Periodic Maintenance

19
- Spark Plug
  19
- Fuel Leakage
  21
- Engine Oil Leakage
  21
- Engine Oil Level
  21
- Replacing the Engine Oil
  22
- Air Filter Element
  23
- Muffler
  24
- Fuel Tank Filter
  25
- Fuel Cock Strainer
  26
- Breather Hose
  27
- Cylinder Head Decarbonization
  27
- Adjusting the Valve Clearance
  28
- Engine Speed (Without Throttle Lever Model)
  30
- Engine Speed (with Throttle Lever Model)
  31
- Adjusting the Engine Speed
  32
- Recoil Starter
  33
- Fittings and Fasteners
  33
Chapter 3. Engine

34
Engine Inspection

34
- Measuring the Compression Pressure
  34
Air Filter

36
Fuel Tank

37
- Except for MX360A46A5/MX360C46A5
  37
- Mx360A46A5/Mx360C46A5
  38
Muffler

39
- Installing the Muffler
  40
Recoil Starter

41
Flywheel

45
- Removing the Flywheel
  46
- Installing the Flywheel
  47
- Installing the Tci Unit
  48
Governor

49
Engine Switch and Oil Warning Unit

52
Cylinder Head Cover, Cylinder Head

53
Valve

57
Piston, Camshaft, Crankcase, and Crankshaft

64
Chapter 4. Carburetor

82
Removing the Carburetor

82
Disassembling the Carburetor

83
- Checking the Carburetor
  84
Chapter 5. Electrical

85
Electrical Components

85
Switches

86
- Checking the Switch Continuity
  86
Ignition System

87
- Troubleshooting Chart
  87
Chapter 6. Troubleshooting

93
Engine

93

Yamaha MX360 Owner's Manual (66 pages)

Brand: Yamaha | Category: Engine | Size: 18 MB

Table of Contents
5
Safety Information
7
General Safety Information
7
Exhaust Fumes Are Poisonous
7
Fuel Is Highly Flammable and Poison- Ous
7
Engine and Muffler May be Hot
8
Electric Shock Prevention
9
Accidental Engine Start Prevention
10
Rotating Parts
10
Location of Important Labels
11
Controls and Features
15
Description
15
General View (MX175/MX200)
15
General View (MX250/MX300/MX360, Manual Starting Models)
16
General View (MX360/MX400, Electric Starting Models)
16
General View (MX360/MX400, Electric Starting Models with Canister Equipped Separately)
17
Control Function
18
Engine Switch
18
Oil Warning Light (Red)
18
Fuel Tank Cap
19
Fuel Cock Lever
19
Recoil Starter
19
Choke Lever
20
Throttle Lever
20
Before Operation
21
Preparation
21
Fuel
21
Engine Oil
23
Connecting the Battery (for Electric Starting Models)
24
Pre-Operation Check
24
Operation
25
Precautions for Use
25
Starting the Engine
25
Mx175/Mx200
25
MX250/MX300/MX360 (Manual Starting)
26
MX360/MX400 (Electric Starting)
28
Stopping the Engine
29
Mx175/Mx200
29
Mx250/Mx300/Mx360/Mx400
30
High Altitude Operation
31
Periodic Maintenance
32
The Importance of Maintenance
32
Maintenance Schedule
32
Maintenance Chart
32
Spark Plug Inspection
34
Carburetor Adjustment
35
Engine Oil Replacement
35
Air Filter/Foam Element
36
Spark Arrester
38
(For MX175/MX200)
38
(Except for MX175/MX200)
40
Fuel Cock
42
Fuel Tank Filter
43
Fuse Replacement (for Electric Start- Ing Models)
43
Storage
45
Drain the Fuel
45
Engine
47
Troubleshooting
48
Engine Won't Start
48
Manual Starting Models
48
Electric Starting Models (MX360/MX400)
50
Specifications
54
Mx175
54
Mx200
55
Mx250
56
Mx300
57
Mx360
58
Mx400
59
Consumer Information
60
Machine Identification
60
For MX175/MX200
60
Except for MX175/MX200
60
Identification Number Records
60
Exhaust Emission Control System and Components
62
49States
62
49States and California
63
Index
64

Yamaha MX360 Supplementary Service Manual (32 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4 MB

Table of Contents
8
Chapter 1. General Information

9
Machine Identification

9
- Engine Serial Number
  9
- Starting Serial Number
  9
Dimensions

10
- Dimension Chart
  10
- Top
  11
- Left Side
  11
- Front
  12
- Mounting Base
  12
- Chapter 2. Engine
  
  13
Governor

13
- Adjusting the Governor
  14
- Chapter 3. Electrical
  
  15
Circuit Diagram

15
- Chapter 4. Specifications
  
  16
General Specifications

16
Maintenance Specifications

18
- Engine
  18
- Electrical
  22
Tightening Torques

23
General Torque Specifications

25
Lubrication Points and Type of Lubricants

26
Wire Routing Diagram

27
- Upper Side View
  27
- Engine Switch and Oil Warning Unit
  28
- Tci Unit
  29
- Oil Level Switch (Crankcase Cover)
  30

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Yamaha MX360 Horizontal Engine Manuals

Yamaha MX360 Service Manual (178 pages)

Table of Contents

Yamaha MX360 Owner's Manual (140 pages)

Table of Contents

English

Safety Information

Location of Important Labels

Description

Control Function

Preparation

Pre-Operation Check

Operation

Periodic Maintenance

Storage

Troubleshooting

Specifications

Consumer Information

Exhaust Emission Control System and Components

Français

Informations de Sécurité

Emplacement des Étiquettes Importantes

Description

Fonction de Commande

Préparation

Contrôle Préalable À L'utilisation

Fonctionnement

Entretien Périodique

Remisage

Dépannage

Caractéristiques

Informations Client

Système de Contrôle des Émissions D'échappement Et Composants

Yamaha MX360 Service Manual (102 pages)

Table of Contents

Chapter 1

General Information

Important Information

Basic Service Information

Special Tools and Testers

Chapter 2. Periodic Checks and Adjustments

Introduction

Maintenance Intervals Chart

Periodic Maintenance/Lubrication Intervals

Periodic Maintenance

Chapter 3. Engine

Engine Inspection

Air Filter

Fuel Tank

Muffler

Recoil Starter

Flywheel

Governor

Engine Switch and Oil Warning Unit

Cylinder Head Cover, Cylinder Head

Valve

Piston, Camshaft, Crankcase, and Crankshaft

Chapter 4. Carburetor

Removing the Carburetor

Disassembling the Carburetor

Chapter 5. Electrical

Electrical Components

Switches

Ignition System

Chapter 6. Troubleshooting

Engine

Yamaha MX360 Owner's Manual (66 pages)

Table of Contents

Yamaha MX360 Supplementary Service Manual (32 pages)

Table of Contents

Chapter 1. General Information

Machine Identification

Dimensions

Chapter 2. Engine

Governor

Chapter 3. Electrical

Circuit Diagram

Chapter 4. Specifications

General Specifications

Maintenance Specifications