YAMAHA Crux S Manuals

Manuals and User Guides for YAMAHA Crux S. We have 6 YAMAHA Crux S manuals available for free PDF download: Workshop Manual, Owner's Manual

Yamaha Crux S Workshop Manual (209 pages)

Brand: Yamaha | Category: Motorcycle | Size: 5.78 MB

Table of Contents

15
- How to Use this Manual
  3
- Chapter 1 General Information
  
  5
  - Table of Contents
    6
  - Motorcycle Identification
    7
    
    Frame Serial Number
    7
    
    Engine Serial Number
    7
  - Important Information
    8
    
    Preparation for Disassembly
    8
    
    Bearings and Oil Seals
    9
    
    Circlips
    9
  - Special Tools
    10
    
    Special Service Tools
    10
    
    Service Instruments
    13
    
    Special Service Materials
    14
  - General Specifications
    16
  - Specifications
    16
- Chapter 2
  
  16
  - Maintenance Specifications
    19
    
    Engine
    19
    
    Chassis
    25
    
    Electrical
    28
    
    General Torque Specifications
    30
  - Lubrication Points and Lubricant Type
    31
    
    Engine
    31
    
    Chassis
    32
  - Engine Lubrication Route
    33
  - Engine Bearings
    35
  - Cable Routing
    36
Periodic Inspection

40
- Chapter 3 Periodic Inspection
  
  40
  - Periodic Maintenance/Lubrication Intervals
    41
  - Side Cover, Seat and Fuel Tank
    43
    
    Removal
    43
    
    Installation
    45
  - Engine
    46
    
    Valve Clearance Checking Adjustment
    46
    
    Idling Co Measurement, and Adjustment
    48
    
    Throttle Cable Adjustment
    49
    
    Ignition Timing Check
    51
    
    Compression Pressure Measurement
    53
    
    Engine Oil Level Inspection
    54
    
    Engine Oil Replacement
    54
    
    Air Filter Cleaning
    56
    
    Clutch Cable Adjustment
    57
  - Chassis
    58
    
    Front Brake Adjustment
    58
    
    Rear Brake Adjustment
    58
    
    Brake Shoe Inspection
    59
    
    Brake Light Switch Adjustment
    59
    
    Drive Chain Slack Adjustment
    60
    
    Steering Head Inspection
    62
    
    Front Fork Inspection
    64
    
    Rear Shock Absorber Adjustment
    65
    
    Tyre Inspection
    66
    
    Spoke Inspection and Tightening
    67
    
    Wheel Inspection
    67
  - Electrical Battery Inspection
    68
    
    Battery Installation
    69
    
    Fuse Inspection
    70
    
    Headlight Beam Adjustment
    71
    
    Headlight Bulb Replacement
    71
Table of Contents

72
- Chapter 4
  
  74
  - Battery
    74
  - Carburetor
    74
  - Engine Oil Drain
    74
  - Engine Removal
    74
  - Side Covers, Seat and Fuel Tank Removal
    74
  - Clutch Cable
    75
  - Drive Chain
    75
  - Exhaust Muffler
    75
  - Footrest Assembly
    75
  - Engine Removal
    76
  - Leads
    76
  - Shift Pedal
    76
  - Engine Disassembly
    77
    
    Cylinder Head, Cylinder and Piston
    77
    
    Clutch
    80
    
    Oil Pump
    81
    
    Kick Starter
    82
    
    Shift Shaft
    82
    
    Crankcase
    84
    
    Transmission and Shifter
    85
    
    Crankshaft
    85
  - Inspection and Repair
    88
    
    Cylinder Head
    88
    
    Valve Seats
    89
    
    Valve Springs and Valves
    91
    
    Camshaft
    92
    
    Rocker Arms and Rocker Arm Shafts
    93
    
    Timing Chain, Sprockets and Chain Guides
    94
    
    Timing Chain Tensioner
    94
    
    Cylinder and Pistons
    95
    
    Piston Rings
    96
    
    Piston Pin
    97
    
    Crankshaft
    98
    
    Primary Drive Gear
    99
    
    Clutch
    99
    
    Push Rod
    100
    
    Shift Fork Shift Cam
    101
    
    Kick Starter
    102
    
    Oil Pump
    103
    
    Oil Delivery Passage(CC Cover Rh)
    104
    
    Crankcase
    104
  - Bearings and Oil Seals
    104
  - Circlips and Washers
    104
  - Engine Assembly and Adjustment
    105
  - Crankshaft
    108
  - Transmission
    110
  - Shifter
    111
  - Crankcase
    113
  - CDI Magneto
    115
  - Shift Shaft and Kick Starter
    117
  - Clutch, Primary Drive Gear and Oil Pump
    120
  - Cylinder and Piston
    125
  - Cylinder Head
    126
  - Cam Sprocket and Timing Chain
    127
  - Engine Mounting
    133
Carburetion

136
- Chapter 5
  
  138
  - Removal
    138
  - Disassembly
    139
  - Inspection
    141
  - Assembly
    142
  - Installation
    143
  - Tuning
    144
Table of Contents

147
- Chapter 6
  
  148
  - Front Wheel
    148
  - Front Wheel and Front Brake
    148
  - Front Brake
    149
  - Removal
    150
  - Front Wheel Inspection
    151
  - Brake Shoe Plate Disassembly
    152
  - Speedometer Gear Inspection
    152
  - Front Brake Inspection
    153
  - Brake Shoe Plate Assembly
    154
  - Front Wheel Installation
    155
  - Rear Wheel and Rear Brake
    157
  - Rear Brake
    158
  - Removal
    159
  - Rear Brake Inspection
    160
  - Rear Wheel Inspection
    160
  - Rear Wheel Installation
    161
  - Drive Chain and Sprockets
    162
  - Removal
    163
  - Drive Chain Inspection
    164
  - Clutch Hub Inspection
    165
  - Driven Sprocket and Drive Chain Installation
    165
  - Driven Sprocket Assembly
    165
  - Front Fork
    167
  - Front Fork Removal
    168
  - Front Fork Inspection
    170
  - Front Fork Assembly
    171
  - Front Fork Installation
    173
  - Steering Head and Handlebar
    174
  - Removal
    175
  - Handlebar Inspection
    176
  - Handlebar Removal
    176
  - Steering Inspection
    177
  - Steering Installation
    177
  - Handlebar Installation
    178
  - Removal
    180
  - Inspection
    181
Table of Contents

182
- Chapter 7
  
  183
  - Circuit Diagram
    183
  - Location of Electrical Components
    184
  - Checking of Connections
    185
  - Ignition System/Charging System
    186
    
    Circuit Diagram
    186
    
    Troubleshooting
    186
  - Charging System
    191
    
    Troubleshooting
    191
  - Lighting System
    192
    
    Circuit Diagram
    192
    
    Troubleshooting
    192
  - Signal System
    196
    
    Circuit Diagram
    196
    
    Troubleshooting
    196
- Chapter 8
  
  204
  - Starting Failure/ Hard Starting
    204
  - Poor Idle Speed Performance
    205
  - Poor Medium and High Speed Performance
    205
  - Poor Speed Performance
    206
  - Clutch Slipping/Dragging
    206
  - Faulty Gear Shifting
    207
  - Over Heating
    207
  - Faulty Brake
    207
  - Front Fork Malfunction
    208
  - Unstable Handling
    208
  - Faulty Signal and Lighting System
    209

YAMAHA Crux S Owner's Manual (158 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 2.37 MB

Table of Contents
7
1 Road Safety Tips

12
2 Description

17
- Left View
  17
- Right View
  18
- Controls/Instruments
  19
3 Instrument and Control Functions

20
- A = K Vks J Fu;A = K.k MI;Ks X ¼Qa D 'Ka U L½
  20
- Main Switch Cum Steering Lock
  20
- Speedometer
  21
- Lihmks E Hvj
  21
- Indicator Lights
  21
- Handlebar Switches
  22
- Clutch Lever
  22
- Dyp Yhoj
  22
- Shift Pedal
  23
- Front Brake Lever
  23
- Rear Brake Pedal
  23
- Fuel Tank Cap
  24
- Fuel
  24
- Fuel Cock
  25
- Kick Starter
  26
- Fdd Lvkvz J
  26
- Seat
  27
- Storage Compartment
  28
- Handle Seat (Luggage Carrier)
  29
- Gs a M Ylhv ¼Yxxs T Ds F J;J½
  29
4 Pre-Operation Checks

30
- Pre-Operation Check List
  30
5 Operation and Important Riding Points

34
- Starting and Warming up a Cold Engine
  34
- Starting a Warm Engine
  35
- Shifting
  35
- Tips for Reducing Fuel Consumption
  37
- B± / Ku Dh
  37
- Running-In
  37
- Parking
  38
6 Periodic Maintenance and Minor Repair

39
- Tool Kit
  39
- Preventive Maintenance Schedule
  41
- Panel Removal and Installation
  45
- Likdz Iyx Dh Tk¡ P
  47
- Engine Oil
  49
- Air Filter
  52
- Carburetor Adjustment
  54
- Idle Speed Adjustment
  54
- Throttle Cable Free Play Adjustment
  55
- Fkz K W V y Ds C y Dh Ýh Iys ,S M ~ T Lves a V
  55
- Valve Clearance Adjustment
  56
- Tyres
  56
- Vk;J
  56
- Wheels
  59
- Clutch Lever Free Play Adjustment
  60
- Dyp Yhoj Dh Ýh Iys ,S M ~ T Lves a V
  60
- Front Brake Adjustment
  60
- Vxyh Cz S D Dh ,S M ~ T Lves a V
  60
- Rear Brake Adjustment
  61
- Finyh Cs Z D Dh ,S M ~ T Lves a V
  61
- Brake Light Switch Adjustment
  62
- Checking the Brake Shoes
  62
- Cz S D 'Kw T Dh Tk¡ P
  62
- Drive Chain Slack Check
  63
- Drive Chain Slack Adjustment
  64
- Drive Chain Lubrication
  66
- Mª K Bz O Ps U Dh Y;W C Z H Ds ' Ku
  66
- Cable Inspection and Lubrication
  67
- Throttle Cable and Grip Lubrication
  67
- Fkz K W V y Ds C y Vks J Fxz I &Y;W C Z H Ds ' Ku
  67
- Brake and Shift Pedal Lubrication
  68
- Brake and Clutch Lever Lubrication
  68
- Front Fork Inspection
  69
- Steering Inspection
  70
- Lvs ; ¯Jx Dh Tk¡ P
  70
- Wheel Bearings
  71
- Ifg, Dh Cs ; ¯Jx
  71
- Battery
  71
- Fuse Replacement
  74
- W T + Dks Cnyuk
  74
- Headlight Bulb Replacement
  75
- Gs M Ykbv Ds Cyc Dk Cnyuk
  75
- Turn Signal and Taillight Bulb Replacement
  77
- Front Wheel Removal
  78
- Vxys Ifg, Dks Gvkuk
  78
- Front Wheel Installaion
  79
- Vxys Ifg, Dks Yxkuk
  79
- Rear Wheel Removal
  80
- Finys Ifg, Dks Gvkuk
  80
- Rear Wheel Installation
  82
- Finys Ifg, Dks Yxkuk
  82
  - Troubleshooting
    83
  - Lel;K Lek/Kku ¼Vª C Y'kw ¯ VX½
    83
  - Troubleshooting Chart
    84
7 Cleaning and Storage

86
- Lqkbz Rfkk Hka M Kj.k
  86
- Cleaning
  86
- Storage
  88
8 Specifications

90
9 Customer Information

96
- Xz K Gd Lw P Uk
  96
- Key Identification Number
  96
- Frame Serial Number
  96
- Engine Serial Number
  96
- Facts Related with Exhaust Emission Control
  97
- Çokg&Fu;A = K.k Ls la C F/Kr Rf
  97
- Safety Norms
  98
- Lq J {Kk&Flðk¡ R
  98
- Safety Norms
  99
- Warranty
  100
- Fifteenth Paid Service Coupon
  107
- Fourteenth Paid Service Coupon
  109
- Thirteenth Paid Service Coupon
  111
- Twelveth Paid Service Coupon
  113
- Eleventh Paid Service Coupon
  115
- Tenth Bonus Free Service Coupon
  117
- Ninth Bonus Free Service Coupon
  119
- Eighth Paid Service Coupon
  121
- Seventh Paid Service Coupon
  123
- Sixth Free Service Coupon
  125
- Fifth Free Service Coupon
  127
- Fourth Free Service Coupon
  129
- Third Free Service Coupon
  131
- Second Free Service Coupon
  133
- First Free Service Coupon
  135
- Pre-Delivery Inspection
  137
- Installation
  141
- Delivery Certificate
  143
- Service Record
  145

YAMAHA Crux S Owner's Manual (156 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 1.55 MB

Important Manual Information
5
Table of Contents
7
1 Road Safety Tips

12
2 Description

17
- Left View
  17
- Right View
  18
- Controls/Instruments
  19
3 Instrument and Control Functions

20
- A = K Vks J Fu;A = K.k MI;Ks X ¼Qa D 'Ka U L½
  20
- Main Switch Cum Steering Lock
  20
- Speedometer
  21
- Lihmks E Hvj
  21
- Indicator Lights
  21
- Ba F Mds V J Ykbv~ L
  21
- Handlebar Switches
  22
- Clutch Lever
  22
- Dyp Yhoj
  22
- Shift Pedal
  23
- Front Brake Lever
  23
- Rear Brake Pedal
  23
- Fuel Tank Cap
  24
- Fuel
  24
- Fuel Cock
  25
- Kick Starter
  26
- Fdd Lvkvz J
  26
- Seat
  27
- Storage Compartment
  28
- Handle Seat/Stay Lock
  29
4 Pre-Operation Checks

30
- Pre-Operation Check List
  30
5 Operation and Important Riding Points

34
- Starting and Warming up a Cold Engine
  34
- Starting a Warm Engine
  35
- Shifting
  35
- Tips for Reducing Fuel Consumption
  37
- B± / Ku Dh
  37
- Running-In
  37
- Parking
  38
6 Periodic Maintenance and Minor Repair

39
- Tool Kit
  39
- Preventive Maintenance Schedule
  41
- Panel Removal and Installation
  45
- Likdz Iyx Dh Tk¡ P
  47
- Engine Oil
  49
- Air Filter
  52
- Carburetor Adjustment
  54
- Idle Speed Adjustment
  54
- Throttle Cable Free Play Adjustment
  55
- Fkz K W V y Ds C y Dh Ýh Iys ,S M ~ T Lves a V
  55
- Valve Clearance Adjustment
  56
- Tyres
  56
- Vk;J
  56
- Wheels
  59
- Clutch Lever Free Play Adjustment
  60
- Dyp Yhoj Dh
  60
- ,Mtlves a V
  60
- Front Brake Adjustment
  60
- Vxyh Cz S D Dh ,S M ~ T Lves a V
  60
- Rear Brake Adjustment
  61
- Finyh Cs Z D Dh ,S M ~ T Lves a V
  61
- Brake Light Switch Adjustment
  62
- Checking the Brake Shoes
  62
- Cz S D 'Kw T Dh Tk¡ P
  62
- Drive Chain Slack Check
  63
- Drive Chain Slack Adjustment
  64
- Drive Chain Lubrication
  66
- Cable Inspection and Lubrication
  67
- Throttle Cable and Grip Lubrication
  67
- Brake and Shift Pedal Lubrication
  68
- Brake and Clutch Lever Lubrication
  68
- Center and Sidestand Lubrication
  68
- Front Fork Inspection
  69
- Steering Inspection
  70
- Lvs ; ¯Jx Dh Tk¡ P
  70
- Wheel Bearings
  71
- Ifg, Dh Cs ; ¯Jx
  71
- Battery
  71
- Fuse Replacement
  74
- W T + Dks Cnyuk
  74
- Headlight Bulb Replacement
  75
- Turn Signal and Taillight Bulb Replacement
  77
- Front Wheel Removal
  78
- Vxys Ifg, Dks Gvkuk
  78
- Front Wheel Installaion
  79
- Vxys Ifg, Dks Yxkuk
  79
- Rear Wheel Removal
  80
- Finys Ifg, Dks Gvkuk
  80
- Rear Wheel Installation
  82
- Finys Ifg, Dks Yxkuk
  82
  - Troubleshooting
    83
  - Lel;K Lek/Kku ¼Vª C Y'kw ¯ VX½
    83
  - Troubleshooting Chart
    84
7 Cleaning and Storage

86
- Lqkbz Rfkk Hka M Kj.k
  86
- Cleaning
  86
- Storage
  88
8 Specifications

90
- Customer Information
  96
  - Xz K Gd Lw P Uk
    96
  - Key Identification Number
    96
  - Frame Serial Number
    96
  - Engine Serial Number
    96
  - Facts Related with Exhaust Emission Control
    97
  - Çokg&Fu;A = K.k Ls la C F/Kr Rf
    97
  - Safety Norms
    98
- Warranty
  100
- Fifteenth Paid Service Coupon
  105
- Fourteenth Paid Service Coupon
  107
- Thirteenth Paid Service Coupon
  109
- Twelveth Paid Service Coupon
  111
- Eleventh Paid Service Coupon
  113
- Tenth Bonus Free Service Coupon
  115
- Ninth Bonus Free Service Coupon
  117
- Eighth Paid Service Coupon
  119
- Seventh Paid Service Coupon
  121
- Sixth Free Service Coupon
  123
- Fifth Free Service Coupon
  125
- Fourth Free Service Coupon
  127
- Third Free Service Coupon
  129
- Second Free Service Coupon
  131
- First Free Service Coupon
  133
- Pre-Delivery Inspection
  135
- Installation
  139
- Delivery Certificate
  141
- Service Record
  143

Yamaha Crux S Owner's Manual (158 pages)

5KA-F8199-E1

Brand: Yamaha | Category: Motorcycle | Size: 1.85 MB

Table of Contents
7
1 Road Safety Tips

12
2 Description

17
- Left View
  17
- Right View
  18
- Controls/Instruments
  19
3 Instrument and Control Functions

20
- A = K Vks J Fu;A = K.k MI;Ks X ¼Qa D 'Ka U L½
  20
- Main Switch Cum Steering Lock
  20
- Speedometer
  21
- Lihmks E Hvj
  21
- Indicator Lights
  21
- Handlebar Switches
  22
- Clutch Lever
  22
- Dyp Yhoj
  22
- Shift Pedal
  23
- Front Brake Lever
  23
- Rear Brake Pedal
  23
- Fuel Tank Cap
  24
- Fuel
  24
- Fuel Cock
  25
- Kick Starter
  26
- Seat
  27
- Storage Compartment
  28
- Handle Seat (Luggage Carrier)
  29
- Gs a M Ylhv ¼Yxxs T Ds F J;J½
  29
4 Pre-Operation Checks

30
- Pre-Operation Check List
  30
5 Operation and Important Riding Points

34
- Starting and Warming up a Cold Engine
  34
- Starting a Warm Engine
  35
- Shifting
  35
- Tips for Reducing Fuel Consumption
  37
- B± / Ku Dh
  37
- Running-In
  37
- Parking
  38
6 Periodic Maintenance and Minor Repair

39
- Tool Kit
  39
- Preventive Maintenance Schedule
  41
- Panel Removal and Installation
  45
- Likdz Iyx Dh Tk¡ P
  47
- Engine Oil
  49
- Air Filter
  52
- Carburetor Adjustment
  54
- Idle Speed Adjustment
  54
- Throttle Cable Free Play Adjustment
  55
- Fkz K W V y Ds C y Dh Ýh Iys ,S M ~ T Lves a V
  55
- Valve Clearance Adjustment
  56
- Tyres
  56
- Wheels
  59
- Clutch Lever Free Play Adjustment
  60
- Dyp Yhoj Dh Ýh Iys ,S M ~ T Lves a V
  60
- Front Brake Adjustment
  60
- Vxyh Cz S D Dh ,S M ~ T Lves a V
  60
- Rear Brake Adjustment
  61
- Finyh Cs Z D Dh ,S M ~ T Lves a V
  61
- Brake Light Switch Adjustment
  62
- Checking the Brake Shoes
  62
- Cz S D 'Kw T Dh Tk¡ P
  62
- Drive Chain Slack Check
  63
- Drive Chain Slack Adjustment
  64
- Drive Chain Lubrication
  66
- Cable Inspection and Lubrication
  67
- Throttle Cable and Grip Lubrication
  67
- Front Fork Inspection
  69
- Steering Inspection
  70
- Lvs ; ¯Jx Dh Tk¡ P
  70
- Wheel Bearings
  71
- Ifg, Dh Cs ; ¯Jx
  71
- Battery
  71
- Fuse Replacement
  74
- W T + Dks Cnyuk
  74
- Headlight Bulb Replacement
  75
- Gs M Ykbv Ds Cyc Dk Cnyuk
  75
- Turn Signal and Taillight Bulb Replacement
  77
- Front Wheel Removal
  78
- Vxys Ifg, Dks Gvkuk
  78
- Front Wheel Installaion
  79
- Vxys Ifg, Dks Yxkuk
  79
- Rear Wheel Removal
  80
- Rear Wheel Installation
  82
- Finys Ifg, Dks Yxkuk
  82
  - Troubleshooting
    83
7 Cleaning and Storage

86
- Lqkbz Rfkk Hka M Kj.k
  86
- Cleaning
  86
- Storage
  88
8 Specifications

90
9 Customer Information

96
- Xz K Gd Lw P Uk
  96
- Key Identification Number
  96
- Frame Serial Number
  96
- Engine Serial Number
  96
- Facts Related with Exhaust Emission Control
  97
- Çokg&Fu;A = K.k Ls la C F/Kr Rf
  97
- Safety Norms
  98
- Lq J {Kk&Flðk¡ R
  98
- Warranty
  100
- Fifteenth Paid Service Coupon
  107
- Fourteenth Paid Service Coupon
  109
- Thirteenth Paid Service Coupon
  111
- Twelveth Paid Service Coupon
  113
- Eleventh Paid Service Coupon
  115
- Tenth Bonus Free Service Coupon
  117
- Ninth Bonus Free Service Coupon
  119
- Eighth Paid Service Coupon
  121
- Seventh Paid Service Coupon
  123
- Sixth Free Service Coupon
  125
- Fifth Free Service Coupon
  127
- Fourth Free Service Coupon
  129
- Third Free Service Coupon
  131
- Second Free Service Coupon
  133
- First Free Service Coupon
  135
- Pre-Delivery Inspection
  137
- Installation
  141
- Delivery Certificate
  143
- Service Record
  145

Yamaha Crux S Owner's Manual (22 pages)

Brand: Yamaha | Category: Motorcycle | Size: 0.72 MB

Yamaha Crux S Owner's Manual (22 pages)

Brand: Yamaha | Category: Motorcycle | Size: 0.79 MB

YAMAHA Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More YAMAHA Manuals

YAMAHA Crux S Manuals

Yamaha Crux S Workshop Manual (209 pages)

Table of Contents

Table of Contents

Chapter 1 General Information

Chapter 2

Periodic Inspection

Chapter 3 Periodic Inspection

Table of Contents

Chapter 4

Carburetion

Chapter 5

Table of Contents

Chapter 6

Table of Contents

Chapter 7

Chapter 8

YAMAHA Crux S Owner's Manual (158 pages)

Table of Contents

1 Road Safety Tips

2 Description

3 Instrument and Control Functions

4 Pre-Operation Checks

5 Operation and Important Riding Points

6 Periodic Maintenance and Minor Repair

7 Cleaning and Storage

8 Specifications

9 Customer Information

YAMAHA Crux S Owner's Manual (156 pages)

Table of Contents

1 Road Safety Tips

2 Description

3 Instrument and Control Functions

4 Pre-Operation Checks

5 Operation and Important Riding Points

6 Periodic Maintenance and Minor Repair

7 Cleaning and Storage

8 Specifications

Yamaha Crux S Owner's Manual (158 pages)

Table of Contents

1 Road Safety Tips

2 Description

3 Instrument and Control Functions

4 Pre-Operation Checks

5 Operation and Important Riding Points

6 Periodic Maintenance and Minor Repair

7 Cleaning and Storage

8 Specifications

9 Customer Information

Yamaha Crux S Owner's Manual (22 pages)

Table of Contents

Yamaha Crux S Owner's Manual (22 pages)

Table of Contents

Related Products

YAMAHA Categories