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Aerco Innovation 1060
Watts Aerco Innovation 1060 Manuals
Manuals and User Guides for Watts Aerco Innovation 1060. We have
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Watts Aerco Innovation 1060 manual available for free PDF download: User Manual
Watts Aerco Innovation 1060 User Manual (174 pages)
Gas-Fired Hot Water Boilers
Brand:
Watts
| Category:
Boiler
| Size: 9.81 MB
Table of Contents
Table of Contents
3
Foreword
7
Chapter 1. Safety Precautions
11
Warnings & Cautions
11
Emergency Shutdown
12
Prolonged Shutdown
13
Chapter 2. Installation
15
Introduction
15
Receiving the Unit
15
Unpacking
15
Site Preparation
16
Installation Clearances
16
Setting the Unit
17
Water Inlet and Outlet Piping
18
WHM Actuator-Controlled Ball Valve Installation
18
Test Hose Bib Connection
20
System Recirculation Loop
20
Pressure & Temperature Relief Valve Installation
21
Condensate Drain & Piping
22
Gas Supply Piping
24
Gas Supply Specifications
24
Manual Gas Shutoff Valve
24
External Gas Supply Regulator
25
Ac Electrical Power Wiring
26
Electrical Power Requirements
26
Field Control Wiring
27
OUTDOOR AIR in Terminal
28
COMBUSTION AIR Terminals
28
O2 SENSOR Terminals
28
SPARK SIGNAL Terminals
28
ANALOG in Terminals
29
VALVE FEEDBACK Terminals
29
SHIELD Terminals
29
ANALOG out Terminals
29
RS485 Comm Terminals
30
RS232 Comm Terminals
30
VFD/BLOWER Terminals
30
Interlock Terminals
30
FAULT RELAY Terminals
31
AUX RELAY Terminals
31
Flue Gas Vent Installation
31
Combustion Air
32
Combustion from Outside the Building
32
Combustion Air from Inside the Building
32
Ducted Combustion
32
Chapter 3. Operation
33
Introduction
33
Control Panel Description
33
Control Panel Menus
37
Menu Processing Procedure
37
Operating Menu
39
Setup Menu
40
Configuration Menu
40
Tuning Menu
42
Calibration Menu
43
Start Sequence
45
Start/Stop Levels
48
Chapter 4. Initial Start-Up
49
Initial Start-Up Requirements
49
Tools and Instrumentation for Combustion Calibration
49
Required Tools & Instrumentation
50
Installing Gas Supply Manometer
50
Accessing the Analyzer Probe Port
51
Connecting Multimeter to Flame Detector
51
Recommendations for Temperature Calibration
52
Recommendations for WHM (Water Heater Management) Operation
52
Natural Gas Combustion Calibration
53
Reassembly
56
Temperature Control Calibration
56
Setting the Outlet Water Temperature Setpoint
57
Minimum Load Adjustment
57
Maximum Load Adjustment
58
OVER-TEMPERATURE LIMIT Switches
59
Chapter 5. Safety Device Testing
61
Introduction
61
Low Gas Pressure Fault Test
61
High Gas Pressure Fault Test
62
Low Water Level Fault Test
63
Water Temperature Fault Test
63
Interlock Tests
64
Remote Interlock
64
Delayed Interlock
65
FLAME FAULT Tests
65
Air Flow Fault Tests
66
Ssov Proof of Closure Switch
68
Purge Switch Open During Purge
69
Ignition Switch Open During Ignition
69
Safety Pressure Relief Valve Test
70
Chapter 6. Maintenance
71
Maintenance Schedule
71
Igniter-Injector
72
Flame Detector
74
Combustion Calibration
74
Safety Device Testing
74
Fireside Inspection
74
Waterside Inspection
79
Heat Exchanger Cleaning
80
Pumping System Set-Up Instructions
81
Cleaning Procedure
82
Testing Hydroskrub Effectiveness
83
Condensate Drain Trap
84
Air Filter Replacement
85
Low Water Cutoff (Lwco) Capacitor Integrity Test
86
Low Water Cutoff (LWCO) - Capacitor Electrical Short Test
86
Low Water Cutoff (LWCO) - Standard C-More Test
88
Shutting the Hot Water Boiler down for an Extended Period of Time
88
Placing the Heater Back in Service after a Prolonged Shutdown
89
Spark Monitor (Ac Current Transducer)
89
Chapter 7. Troubleshooting Guide
91
Introduction
91
Additional Faults Without Specific Fault Messages
103
Chapter 8. Water Heater Management
107
General Description
107
Whm Principles of Operation
108
New Aerco Whm Features
108
Valve Feedback
108
Valve Supervisor
108
Valve Control
108
Modbus Header Sensor
109
Automatic Temperature Sensor Calibration
109
Manual Mode Password Required
109
Quick Re-Flash Feature
109
WHM Auto Mstr
110
Run Hours and Run Cycles
110
High Temperature Governor
110
Whm Status Displays
110
Water Heater Management Alternating Status Displays
111
Whm Menu
111
Whm Menu Item Descriptions
113
Whm Hardware Installation & Set-Up Instructions
117
Installation Notes
117
Hardware Installation
118
WHM Modbus Network Wiring
119
Control and Power Wiring
120
Whm Programming & Start-Up
121
Troubleshooting
123
Sequencing Valve Description & Operation
123
Sequencing Valve Description
123
Sequencing Valve Operating Characteristics
126
Appendix A - Innovation Menu Item Descriptions
127
Appendix B - Startup, Status and Fault Messages
137
Appendix C - Temperature Sensor Resistance/Voltage Chart
141
Appendix D - Dimensional Drawings
143
Appendix E - Parts List Drawings
145
Appendix F - Piping Drawings
155
Appendix G - C-More Control Panel Views
165
Appendix H - C-More Wiring Diagrams
167
Appendix I - Recommended Spares
171
Appendix K - Warranty
173
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