Volkswagen Fox 2004 Maintenance Manual
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Volkswagen Fox 2004 Maintenance Manual

Volkswagen Fox 2004 Maintenance Manual

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Service
Maintenance
Fox 2004 ➤
Fox 2010 ➤
Fox 2014 ➤
SpaceFox 2011 ➤
Edition 10.2018
Service Department. Technical Information

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Summary of Contents for Volkswagen Fox 2004

  • Page 1 Service Maintenance Fox 2004 ➤ Fox 2010 ➤ Fox 2014 ➤ SpaceFox 2011 ➤ Edition 10.2018 Service Department. Technical Information...

  • Page 2: Maintenance

    Service Maintenance H e a d i n g 1. Engine overview 2. Service plans 3. Additional tasks due to country legislation Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety.

  • Page 3: Table Of Contents

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Contents Engine overview ............
  • Page 4 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.47 Engine and engine compartment components: perform visual inspection regarding leaks and damages ..............104 2.48...

  • Page 5: Engine Overview

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Engine overview (VIGG001221; Edition 10.2018) Identification letters En‐ Petrol Petrol Total flex Total flex petrol engine gines → Production as of 08.04.03 as of 11.24.03...
  • Page 6 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Identification let‐ CCNA CCRA CPBA CSEA ters Produc‐ from from from 08.04 from 08.04 from 12.07 as of Apr 13 tion 09.01.03 to...
  • Page 7 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Identifica‐ CHFB CHFA CFZA tion letters En‐ petrol petrol petrol petrol petrol gi‐ engine engine engine engine engine → Pro‐ from...
  • Page 8 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Identification letters Limit value for exhaust gases according to EURO 3 diesel EURO 3 diesel Number of cylinders / valves per cylinder Cylinder volume Max.

  • Page 9: Service Plans

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service plans Year/Model Interval Type of Service Chapter 2012► • every Delivery inspec‐ ⇒ page 16 10,000 km tion or 6 months Oil change serv‐...

  • Page 10: Service Table

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Year/Model Interval Type of Service Chapter • every Service tables ⇒ page 31 10,000 km or 6 months, 1.0 l engine only ►2008...
  • Page 11 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.1.2 Replacement intervals for the filters (Only for Brazil) Replacement intervals for the filter ENGINE OIL FILTER ► 2004 every 15,000 km or 12 months 2005 ►2009 and 2010 Every 10,000 km or 6 months (for 2009 and 2010, only for 1.0 l engines - decided...
  • Page 12 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Replacement intervals for the filter Diesel comply‐ Diesel not com‐ Bio-diesel (RME) diesel engines ing with Europe‐ plying with Euro‐ an Standard 590...
  • Page 13 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Replacement intervals for the timing belt 1.0 l CCNA 2010 Check every every 90,000 km 20,000 or 48 km or 24 months months;...
  • Page 14 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Replacement intervals for the timing belt 1.6 l CCRA 2011 check ev‐ every check every 90,000 km 90,000 km or CFEA...
  • Page 15 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.1.5 Coolant pump toothed belt replacement intervals (Only for Brazil) Replacement intervals for the timing belt Engines En‐ Time peri‐ Note Replace‐...

  • Page 16: Engines - Decided On Week 43 Of 2009, Replacing The Previous Interval Of 10,000 Km Or

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Replacement intervals for the Poly-V elastic belt 1.0 l CCNA 2009 and Check every every 90,000 2010 30,000 km or km or 54...
  • Page 17 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Replacement intervals for the Poly-V elastic belt 1.0 l CCNA 2012► check every every 30,000 km or 120,000 km 18 months; in or 54 months severe oper‐...

  • Page 18: Service Intervals

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service intervals 2.2.1 Only for Brazil (The PR number is QG0) Notes for performing works: – The individual service position sequence is tested and opti‐...
  • Page 19 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Intervals Service – Preventive maintenance according to the ⇒ page 24 maintenance intervals indicator ♦ every 10,000 km or 12 months, whichever oc‐...

  • Page 20: Delivery Inspection

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Delivery inspection ♦ The sequence of each service operation was tested and opti‐ mized. It shall be adhered to so as to prevent unnecessary service interruptions.

  • Page 21: Oil Change Service - (Models ►2004 And 2005 ► 2008) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Work volume Service – Radio card: (part of the radio / radio-navigation system's Instruction Manual) place the adhesive containing the serial number and code / The adhesive can be found on the vehicle data label –...
  • Page 22 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note Before initiating activities, check whether the vehicle falls un‐ ♦ der the 15,000 km /12 months or 10,000 km /6 months Service categories Use oils with high lubrication power, according to specifica‐...

  • Page 23: Inspection Service - (Models ►2004 And 2005 ► 2008) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – On the service label, write down the date of the next service (including brake ⇒ page 74 fluid change) and affix the label on the left side of the command panel or on the left door pillar (B).
  • Page 24 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service Electric – Front lights: check operation of parking lights, low beam, high beam, fog lights, indicator system and warning lights –...
  • Page 25 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Front suspension arm articulations: check for fastening and clearance, as ⇒...

  • Page 26: Oil Change Service (2009 And 2010 Models) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Maintenance and warranty booklet: record the date and mileage of next service –...

  • Page 27: Oil Change Service - Only For 5,000 Km Or 6 Months (Model 2010) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – Oil drain plug with sealing ring: replace ⇒ page 100 – Engine oil filter: replace ⇒ page 104 –...

  • Page 28: Preventative Maintenance (2009 And 2010 Models) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service Engine compartment – Engine oil: refill with specified oil. ⇒ page 100 – Brake fluid: check the level and top off if necessary.
  • Page 29 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Ask whether the client wishes to install new windscreen wiper blades and place additive in the windscreen/rear window wiper system. Application...

  • Page 30: Oil Change Service (2011 Models) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Manual gearbox: check the oil level. ⇒ page 105 –...
  • Page 31 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Notes for carrying out tasks The sequence of each service operation was tested and opti‐ mized. It shall be adhered to so as to prevent unnecessary service interruptions.

  • Page 32: Oil Change Service (2014► Models) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – Fuel filter: replace ⇒ page 126 2.10 Oil change service (2014► Models) (On‐ ly for Brazil)

  • Page 33: Preventative Maintenance (2011► Model) (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – Rear lighting (brake lights, rear lights, re‐ verse light, rear fog lights, number plate lights, turn signals, warning light system): check for proper operation.
  • Page 34 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 If faults are detected during the preventative maintenance, take the required actions to repair them and inform the customer about the events.

  • Page 35: Service Table - (Models 2009 And 2010) 10,000 Km Or 6 Months

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – Shocks: visually check the mounting and for leaks – Fuel filter: replace ⇒ page 126 CONCLUSIVE WORKS –...
  • Page 36 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Air filter: clean the housing and replace the air filter element (only for 1.0 l engine) ⇒ Engine; Rep. gr. 24 ; Supply system...
  • Page 37 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Air filter: clean the housing and replace the air filter element (only for 1.0 l engine) ⇒ Engine; Rep. gr. 24 ; Supply system...
  • Page 38 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 14th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Air filter: clean the housing and replace the air filter element (only for 1.0 l engine) ⇒...
  • Page 39 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.12.1 Service tables - (2010 Models) 10,000 km or 12 months (maintained only for 1.6 l engines - decided on week 43 of...
  • Page 40 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 4th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 41 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 10th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 42 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.12.2 Service tables for conditions of severity (2010 Models) 5.000km or 6 months (Only for Brazil) The services below should be performed every 5,000 km or 6 months, whichever occurs first, except changing the break sys‐...
  • Page 43 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 5th Service – Perform the oil change service ⇒ page 22 6th Service – Perform preventative maintenance ⇒ page 24 plus: ♦...
  • Page 44 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 12th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 45 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 18th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 46 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 24th Service – Perform preventative maintenance ⇒ page 24 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 47 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 3rd Service – Perform the oil change service ⇒ page 26 but: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...
  • Page 48 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 9th Service – Perform the oil change service ⇒ page 26 plus: ♦ Timing belt to activate the valve crankshaft: replace ⇒ En‐...
  • Page 49 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Air filter: clean the housing and replace the air filter element (only for 1.0 l engine) ⇒ Engine; Rep. gr. 24 ; Supply system...
  • Page 50 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.12.4 Service tables for conditions of severity (2011► Models) 5,000km or 6 months (Only for Brazil) 2011 Models: The services below should be carried out every 5,000 km or 6 months, whichever occurs first, except: ♦...
  • Page 51 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 5th Service – Perform the oil change service ⇒ page 26 6th Service – Perform preventative maintenance, plus ⇒ page 29 ♦...
  • Page 52 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 12th Service – Perform preventative maintenance, plus ⇒ page 29 ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...
  • Page 53 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 18th Service – Perform preventative maintenance, plus ⇒ page 29 ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒...

  • Page 54: Service Tables - (2012►2013 Models) 10,000 Km Or 6 Months (Only For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Timing belt: check conditions and tension ⇒ page 120 ♦ Poly-V belt: check conditions ⇒ page 104 ♦ Air filter: clean the housing and replace the air filter element ⇒...
  • Page 55 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 3rd Service – Perform the oil change service ⇒ page 26 but: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...
  • Page 56 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 9th Service – Perform the oil change service ⇒ page 26 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...

  • Page 57: Bluemotion)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 15th Service – Perform the oil change service ⇒ page 26 but: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...
  • Page 58 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Spark plugs must be replaced every 40,000 km or 4 years ⇒ page 118 1st Service – Perform the oil change service ⇒...
  • Page 59 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 9th Service – Perform the oil change service ⇒ page 26 plus: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...

  • Page 60: Bluemotion)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 15th Service – Perform the oil change service ⇒ page 26 but: ♦ Timing belt: check conditions and tension ⇒ page 120 ♦...
  • Page 61 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 1st Service – Perform the oil change service ⇒ page 26 2nd Service – Perform preventative maintenance, plus ⇒ page 29 3rd Service –...
  • Page 62 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 10th Service – Perform preventative maintenance, plus ⇒ page 29 11th Service – Perform the oil change service ⇒ page 26 12th Service –...

  • Page 63: Oil Change Service (Except For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.16 Oil Change Service (Except for Brazil) The oil change service is valid for service plans for both ► 2007 and ► 2008 models, as well as service plans for 2008 and 2009►...

  • Page 64: Intermediary Service - ►2010 Models (Europe) And 2009► Models (Only For Lam)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Oil Change Service Service – Engine oil filter: replace ⇒ page 104 – Battery: fill the electrolyte level (except for maintenance-free batteries and Europe).
  • Page 65 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Application Windscreen/rear window washer Proportion additive -G 052 184 A2- as of 08/2005 100 ml additive to 990 ml water Note Use highly-lubricant oils as per specifications VW 502 00 (pet‐...

  • Page 66: Intermediary Service - 2011► Models (Only For Europe)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Intermediary Service - ►2010 Models (Europe) and 2009► Models (except for Service Europe) Concluding tasks – Maintenance and warranty booklet: Record the date and mileage of next service –...
  • Page 67 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note Use highly-lubricant oils as per specifications VW 502 00 (pet‐ ♦ rol) and VW 505 00 or VW 505 01 (SDI), (diesel PD) and VW 505 01 TDI).

  • Page 68: Inspection Service (Except For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Intermediary Service - 2011► Models Service – Engine coolant: adjust anti-freeze proportion and refill. ⇒ page 116 Theoretical value – 25° C (in Arctic climate countries – 35° C) actual value  ( value measured) ____ °C.
  • Page 69 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note Inform the customer in case of problems within a service scope ♦ that require a Repair action. Use highly-lubricant oils as per specifications VW 502 00 (pet‐...
  • Page 70 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Dust and pollen filter: replace the air filter element.
  • Page 71 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Gearbox: check for damage and leaks, including the state of the constant ⇒...
  • Page 72 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Engine coolant: adjust anti-freeze proportion and refill. ⇒ page 116 Theoretical value –...

  • Page 73: Supplementary Services Based On Time Elapsed And/Or Mileage (Except For Brazil)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Service for vehicles with “service based on time and kilometers traveled” Service – Brake fluid: replace every 2 years (additional work to be billed separately!) ⇒...
  • Page 74 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Supplementary services Page – Sun roof: check operation, clean the guide rails and lubricate them with Special ⇒ page 84 grease - G 000 450 02- ♦...
  • Page 75 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Supplementary services Page – Poly-V Belt: check the condition; in vehicles without automatic tensioning element, ⇒ page 104 adjust the tension.
  • Page 76 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Supplementary services Page – Air filter: replace the air filter element and clean the filter case. ⇒ Engine; Rep. gr. ♦ identification letters AQZ and BKR.

  • Page 77: Lifting The Vehicle With A Workshop Lift And Jack

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.21 Lifting the vehicle with a workshop lift and jack WARNING ♦ Before driving a vehicle onto a hoist, please make sure that there is enough space between the hoist and the low‐...

  • Page 78: Service Seal: Write Down The Date Of The Next Service (Including Brake Fluid Change) And Attach Label To The Left Side Of The Dashboard

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Rear section: At the welded flange reinforcement of the side member. Note For anchorage of the Crossfox and Space Cross, using electro- hydraulic hoists, refer to the Tools and Equipment Manual.

  • Page 79: Self-Diagnosis: Refer To The Fault Memory Of All Systems

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Place the tag on the left side of the dash panel or on the drivers’ door pillar (B-pillar). The stamp or tag may also be attached to the left lower corner (internal side) of the Windscreen, with the “FRONT”...
  • Page 80 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Connect the Vehicle diagnostic and service information system to Diagnostics cable - VAS 5051/3- or -VAS 5051/6- with the ig‐ nition turned off as follows: –...

  • Page 81: Vehicle Identification Data

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 The automatic verification process is completed when the follow‐ ing indication is displayed: – On display, press the “Print”key-1- and, in the print menu, press “Screen”.
  • Page 82 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 The first VIS label -arrow- is attached over the right or left side suspension housing. The second VIS label -arrow- is located on the left seat cross piece and may be seen from the rear side, through an opening on the floor carpet.

  • Page 83: Identification Plate

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 The third VIS label -1- is located on the right B-pillar (4 doors) . It becomes visible after opening the right front door.

  • Page 84: Engine Oils

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.25 Engine oils 2.25.1 Approved standards for automotive engine oils Gasoline and Totalflex engines vehicles with PR number (QG0) Engines VW standards...
  • Page 85 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note The tow cable should be elastic, so both vehicles are protec‐ ♦ ted. Thus, only synthetic cables or made of similar elastic materials can be used.

  • Page 86: Clock (If Available): Set Correct Time

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note In vehicles equipped with catalytic converter, the engine should not be started by pushing the vehicle for more than 50 meters if the catalytic converter is hot.

  • Page 87: Maintenance Interval Indicator: Reset

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Press the button -arrow- for more than 2 seconds to go back to partial mileage recorder function. New Fox Set the hours (3-line display): –...

  • Page 88: Sun Roof: Check And Lubricate

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Press and hold the button -arrow- next to the speedometer. Novo Fox – Turn the ignition on. – Hold the button at the right of speedometer during approxi‐...

  • Page 89: Fire Extinguisher: Check Fastening And Load (Remove The Plastic Protection)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Lubricate the striker inside -2- with Silicone grease - G000 405 2.32 Fire extinguisher: check fastening and load (remove the plastic protection) Location: fastened to a bracket on the front lower part of the pas‐...

  • Page 90: Automatic Window Closing (If Available): Program

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.33 Automatic window closing (if available): program Note When the battery is disconnected and then reconnected, the power window drive will not be completely operational. The win‐...

  • Page 91: Battery: Manually Check The Firm Seating Of The Pole Bornes

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.34.3 Super hub cap assembly (if available) – Install the super hub cap in order for the inflation valve -B- to be positioned in the opening-A- for this purpose.
  • Page 92 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Torque wrench - 5 to 50 Nm ( 1/2” drive) - VAG 1331- Carry out work sequence as follows: – Compress locks and tilt the battery's positive pole cover -arrow- –...

  • Page 93: Battery: Check With A Battery Testing Apparatus

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Tighten the screws in the battery terminals to a torque of 5 Nm -arrow-. Note The tightening torque for the additional battery terminals is 6 ♦...

  • Page 94: Engine Oil: Complete The Level (Only For Vehicles Manufactured Within The Last 5 Months)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note The vehicle must have remained turned off for at least 2 hours. 2.36.1 Checking via “magic eye” charge sight glass upon Delivery Inspection Carry out a visual inspection on the charge indicator “inspection...

  • Page 95: Radio: Activate Anti-Theft Code

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Pull the oil dipstick out again and check the oil level for the following conditions: Area -a- Maximum marking region. Oil cannot be replen‐...

  • Page 96: Airbag: Check For External Damages

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Move the shock absorber rod protective bellows upwards. – Remove the shock absorber rod blocking device. – Move the shock absorber rod protection bellow downwards.

  • Page 97: Window Washer (Rear Window/Windscreen): Refill The Reservoir And Regulate The Ejectors' Water Jet

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Visually check the instrument panel surface for external dam‐ ages. WARNING ♦ The plate that covers the passenger airbag module must never be glued, coated, or undergo any type of rework.
  • Page 98 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 The refractometer scale -1- is based on the original Volkswagen product according to the table: ⇒ page 94 The scale -2- is based on commercially available cleaning prod‐...

  • Page 99: Windscreen/Rear Window Wipers: Check The Working Order, Adjust The Resting Po- Sition And The Sweep Of The Wiper Arms

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.41.5 Windscreen washer: refill the reservoir and regulate the ejectors' water jet Check the windscreen wiper system ⇒ Electrical equipment; Rep.
  • Page 100 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Note In case of faults, please check if it is necessary to install a new tire. Inspection service: – Check the tread, sides and groove depth for damage and, if necessary, remove foreign bodies, such as nails and pieces of glass, for example.
  • Page 101 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 B - Tread wear indicators -arrows-. It is necessary to replace the tires when tread wear reaches the indicators -arrows-, at the bottom of the grooves.

  • Page 102: Tire Pressure Table

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.43.5 Tire pressure table (For all sizes of tyres assembled at factory) Pressure values in PSI (pounds/sq-in) Note Spare wheel tire should be calibrated to the maximum pressure allowed for the tire your vehicle is equipped with.
  • Page 103 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 half load front and full load front and rear rear Spare wheel Spare wheel tire should be calibrated to the maximum pressure allowed for the tire your vehicle is equipped with.

  • Page 104: Air Cleaner: Clean Case And Change Filter Element

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 half load front and full load front and rear rear 185/60 R14 82H 195/55 R15 85V Engine identification letters BNM 165/70 R14 81T...
  • Page 105 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Engine identification letters BAH, BJA, BPA and CCRA – Remove the oil drain plug -arrow-. – Let the engine oil drain.
  • Page 106 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Remove the oil drain plug -arrow-. – In order to prevent oil from running over the tool, use the 1J0.723.528 — Roseta-1- part as a protective cover during the...
  • Page 107 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Remove the oil draining plug -2- and discard the locking ring -3-. Note The same oil draining plug is used after the first oil change service –...

  • Page 108: Engine Oil Filter: Replace

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Pull the oil dipstick out again and check the oil level for the following conditions: Area -a- Maximum marking region. Oil cannot be replen‐...

  • Page 109: Elastic Poly-V Belt: Replace

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Jack the vehicle. – Turn engine at shocks/crankshaft pulley with a socket wrench. – Check the Poly-V belt from below for: ♦...

  • Page 110: Brake System: Check Visually For Damages And Leaks

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ or 17 mm hexagonal socket ♦ Torque wrench - 5 to 50 Nm ( 1/2” drive) - VAG 1331- 2.54.1 02T 5-gear gearbox –...

  • Page 111: Brake Discs And Pads: Check Thickness

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Also, check brake system connections and fastening for cor‐ rect seating, leaks and corrosion. WARNING The existing faults must be eliminated (repair measure).
  • Page 112 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Loosen the two screws -arrows- and remove the brake cylin‐ der. WARNING Remove the brake cylinder and fasten it with wire so that its weight does not stress and damage the flexible brake pipe.
  • Page 113 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.56.2 Brake discs: check thickness Check the following: • Brake disc thickness: 18 mm for FSII and 22 mm for FSIII-a-.
  • Page 114 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Wear indicator -1- is located on the centre of the brake disc contact area. ♦ Wear indicator -2- is located close to the inner edge of the brake disc.
  • Page 115 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 No brake disc wear indicator is visible. Replace the brake discs. Remove and install the front brake discs. Vehicles with steel wheel...
  • Page 116 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 The brake discs need not be replaced. Only wear indicator -2- is visible: The brake discs do not require replacement, but be aware that the replacement is close.

  • Page 117: Steering Wheel Bars: Check The Swivel Joint Gaps, Mounting And State Of The Protection

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.57 Steering wheel bars: check the swivel joint gaps, mounting and state of the protection bellows. Carry out work sequence as follows: –...
  • Page 118 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Rear wheel hub 1 - Wheel hub protector, must be replaced after removal. 2 - Cotter pin, must be replaced after removal.

  • Page 119: Axle Articulations: Check The Sealing Bellows For Damage And Leaks

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Never turn -arrows- or leverage the screwdriver. WARNING The screwdriver should touch only the washer and never the outer roller bearing of the wheel.

  • Page 120: Cooling System: Check The Level And Top Off If Necessary

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.61 Cooling system: check the level and top off if necessary. Note All engines are supplied with radiator antifreeze additive and anti- corrosion G 13 - according to TL VW 774 J (lilac colour).
  • Page 121 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Check the concentration of antifreeze additive with the Re‐ fractometer for cooling system fluid analysis - T 10007- (follow the instruction manual).

  • Page 122: Mixture Ratio

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.61.3 Check the coolant level and, if necessa‐ ry, add more coolant – Check the coolant level in the reservoir with the cold engine.

  • Page 123: Electric Power Steering: Check Oil Level (European Market Only)

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Remove the cover with a screwdriver -arrow-. – Clean the oil dipstick with a clean cloth. – Manually install the cover and remove it again.

  • Page 124: Cold Start Reservoir Filter: Replace

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 2.66 Cold start reservoir filter: replace ⇒ Supply system - reservoir, fuel pump; Rep. gr. 20 2.67 Timing belt: check conditions and ten‐...

  • Page 125: Coolant Pump Toothed Belt: Check

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Check the timing belt condition for: ♦ Tears, section fractures. ♦ Layer separation (timing belt body, cord strands). ♦ Fracture in the timing belt body.

  • Page 126: Brake Fluid: Replace

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Install the cover -1-. – Tighten the fastening screws -arrows-at 8 Nm. – Tighten the cover cable guide. – Install the air filter case 2.69...
  • Page 127 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Authorized brake fluid specifications in vehicles from model until year 2005: ♦ Brake fluid corresponds to the USA rule FMVSS 116 DOT 4 (brake fluid used up to the date) ♦...
  • Page 128 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Connect the adapter -1- to the brake fluid reservoir. – Connect the hose from the Brake filler and bleeder - VAS 5234- or the Brake bleeding device - VAG 1869- to the adapt‐...

  • Page 129: Brake System: Check The Level And Top Off If Necessary

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 – Connect the hose of the -VAG 1793- -arrow- in the clutch drive piston -1-, release the bleeding screw and bleed approximate‐...

  • Page 130: Fuel Filter: Replace

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 WARNING ♦ Do not let the brake fluid contact fluids containing mineral oils (oil, petrol, cleaning products). Mineral oils damage the brake system seals and hoses.
  • Page 131 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ Headlight aligner - VAS 5046- or -VAS 5047- In principle, the following checking and adjustment description is valid for all countries. However, the guidelines and standards of the respective country must be taken into account.

  • Page 132: Adjust The Headlights

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 ♦ The knurled nut for adjusting the headlight reach must be in the (-) position. 2.72.2 Adjust the headlights Main headlights ⇒...

  • Page 133: Additional Tasks Due To Country Legislation

    Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Additional tasks due to country legis‐ lation Note The exhaust gas tests are valid only for countries that do not have specific guidelines for the exhaust gas test.
  • Page 134 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 Concept Explanation Vehicles equipped in the factory with the active LongLife service. It means that the ve‐ hicles have a flexible service interval indicator and are equipped with the following components: ♦...
  • Page 135 Fox 2004 ➤ , Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ Maintenance - Edition 10.2018 04.11 3. Additional tasks due to country legislation...

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