Thermal Dynamics CUTMASTER 60i Manuals

Manuals and User Guides for Thermal Dynamics CUTMASTER 60i. We have 2 Thermal Dynamics CUTMASTER 60i manuals available for free PDF download: Service Manual, Operating Manual

Thermal Dynamics CUTMASTER 60i Operating Manual (90 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 14.44 MB

Table of Contents
7
Section 1

9
- General Information
  
  9
- Important Safety Precautions
  9
- Notes, Cautions and Warnings
  9
- Publications
  10
- Note, Attention Et Avertissement
  11
- Précautions de Sécurité Importantes
  11
- Documents de Reference
  14
- Statement of Warranty
  15
Section 2 System: Introduction

17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  18
- Power Supply Specifications
  18
- Input Wiring Specifications
  20
- Power Supply Features
  21
Section 2 Torch

23
- Introduction
  
  23
- 01 Scope of Manual
  23
- 02 General Description
  23
- 03 Specifications
  23
- 04 Quick Connection Torch
  24
- 05 Options and Accessories
  24
- 06 Introduction to Plasma
  24
Section 3 System: Installation

27
- Unpacking
  27
- Lifting Options
  27
- Opening the Main Switch Cover
  28
- Primary Input Power Connections, SINGLE Phase
  28
- Primary Input Power Connections, THREE Phase
  29
- Gas Connections
  30
- Work Lead Connections
  33
Section 3 Torch

35
- Installation
  
  35
- 01 Torch Connections
  35
- 02 Setting up Mechanical Torch
  35
Section 4 System

37
- Operation
  
  37
- Front Panel Controls / Features
  37
- Preparations for Operation
  40
Section 4 Torch

45
- Operation
  
  45
- 01 Torch Parts Selection
  45
- 02 Cut Quality
  45
- 03 General Cutting Information
  46
- 04 Hand Torch Operation
  47
- 05 Gouging
  50
- T.05 Gouging
  50
- 06 Mechanized Torch Operation
  51
- 07 Parts Selection for Manual and Mechanized Torch Cutting
  52
- 08 Recommended Cutting Speeds with Exposed Tip
  53
- 09 Recommended Cutting Speeds with Shielded Tip
  56
Patent Information

59
Section 5 System

61
- Service
  
  61
- General Maintenance
  61
- Maintenance Schedule
  62
- Common Faults
  63
- Fault Indicator
  64
- Basic Troubleshooting Guide
  64
- Power Supply Basic Parts Replacement
  68
Section 5 Torch

73
Section 6

75
- Parts Lists
  
  75
- Introduction
  75
- Ordering Information
  75
- Power Supply Replacement
  75
- Replacement Power Supply Parts
  76
- Options and Accessories
  76
- External Replacement Parts (Plastic)
  77
- Replacement Parts for Hand Torch
  78
- Torch Consumable Parts (SL60)
  79
- Torch Consumable Parts (SL100)
  80
Appendix 1: Data Tag Information

81
Appendix 2: Torch Pin - out Diagrams

82
Appendix 3: Torch Connection Diagrams

83
Appendix 4: System Schematic, 1Phase 208/460V Units

84
Appendix 5: System Schematic, 3Phase 208/460V Units

86
Appendix 6: Publication History

88

Thermal Dynamics CUTMASTER 60i Service Manual (104 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 12.89 MB

Table of Contents
7
Section 1

9
- General Information
  
  9
- Important Safety Precautions
  9
- Notes, Cautions and Warnings
  9
- Publications
  10
Section 2 System: Introduction

13
- How to Use this Manual
  13
- Equipment Identification
  13
- Receipt of Equipment
  14
- Power Supply Specifications
  14
- Input Wiring Specifications
  16
- Power Supply Features
  17
Section 3 System: Installation

19
- Unpacking
  19
- Lifting Options
  19
- Opening the Main Switch Cover
  20
- Primary Input Power Connections, SINGLE Phase
  20
- Primary Input Power Connections, THREE Phase
  21
- Gas Connections
  22
- Work Lead Connections
  25
Section 4 System

27
- Operation
  
  27
- Front Panel Controls / Features
  27
- Preparations for Operation
  30
Section 5 System

35
- Service
  
  35
- General Maintenance
  35
- Maintenance Schedule
  36
- Common Faults
  37
- Fault Indicator
  38
- Basic Troubleshooting Guide
  38
- Advanced Troubleshooting Guide Pre-Tests
  42
- Power off Advanced Troubleshooting
  44
- Power on Advanced Troubleshooting
  53
- Fault Code
  62
- Advanced Features Menu
  68
- Power Supply Basic Parts Replacement
  69
- Internal Parts Replacement
  73
Section 6

85
- Parts Lists
  
  85
- Introduction
  85
- Ordering Information
  85
- Power Supply Replacement
  85
- Miscellaneous Replacement Power Supply Parts
  85
- Options and Accessories
  85
- External Replacement Parts (Plastic)
  87
- Internal Plastics Replacement Parts
  88
- Left Side Replacement Parts
  89
- Right Side Replacement Parts
  90
- Replacement Parts for Hand Torch
  91
- Torch Consumable Parts (SL60)
  92
- Torch Consumable Parts
  93
Appendix 1: Data Tag Information

95
Appendix 2: Torch Pin - out Diagrams

96
Appendix 3: Torch Connection Diagrams

97
Appendix 4: System Schematic, 1Phase 208/460V Units

98
Appendix 5: System Schematic, 3Phase 208/460V Units

100
Appendix 6: Publication History

102

Thermal Dynamics Categories

Welding System

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More Thermal Dynamics Manuals

Thermal Dynamics CUTMASTER 60i Manuals

Thermal Dynamics CUTMASTER 60i Operating Manual (90 pages)

Table of Contents

Section 1

General Information

Section 2 System: Introduction

Section 2 Torch

Introduction

Section 3 System: Installation

Section 3 Torch

Installation

Section 4 System

Operation

Section 4 Torch

Operation

Patent Information

Section 5 System

Service

Section 5 Torch

Service

Section 6

Parts Lists

Appendix 1: Data Tag Information

Appendix 2: Torch Pin - out Diagrams

Appendix 3: Torch Connection Diagrams

Appendix 4: System Schematic, 1Phase 208/460V Units

Appendix 5: System Schematic, 3Phase 208/460V Units

Appendix 6: Publication History

Thermal Dynamics CUTMASTER 60i Service Manual (104 pages)

Table of Contents

Section 1

General Information

Section 2 System: Introduction

Section 3 System: Installation

Section 4 System

Operation

Section 5 System

Service

Section 6

Parts Lists

Appendix 1: Data Tag Information

Appendix 2: Torch Pin - out Diagrams

Appendix 3: Torch Connection Diagrams

Appendix 4: System Schematic, 1Phase 208/460V Units

Appendix 5: System Schematic, 3Phase 208/460V Units

Appendix 6: Publication History

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