Thermal Dynamics CUTMASTER 39 System Manuals

Manuals and User Guides for Thermal Dynamics CUTMASTER 39 System. We have 2 Thermal Dynamics CUTMASTER 39 System manuals available for free PDF download: Service Manual

Thermal Dynamics CUTMASTER 39 Service Manual (82 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 8.6 MB

Service Manual
1
Table of Contents
5
Section 1:General Information
7
Section 2 System:introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Options and Accessories
  18
- Torch Specifications
  18
Section 2 Torch:introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  25
- Torch Connections
  27
Section 4 System:operation
29
- Product Features
  29
- Preparations for Operating
  31
- Sequence of Operation
  35
Section 4 Torch:operation
37
- 01 Introduction
  37
- 02 Functional Overview
  37
- 03 Getting Started
  37
- 04 Torch Parts Selection
  37
- 05 Cut Quality
  38
- 06 General Cutting Information
  39
- 07 Hand Torch Operation
  40
- 08 Recommended Cutting Speeds
  43
- 09 Gouging
  43
Section 5 System: Service
45
- General Maintenance
  45
- Common Faults
  50
- Circuit Fault Isolation
  50
- Main Input and Internal Power Problems
  51
- Pilot Arc Problems
  53
- Main Arc Problems
  54
- Test Procedures
  54
- Anti-Static Handling Procedures
  56
- Parts Replacement - General Information
  57
- Major External Parts Replacement
  57
- Front Panel Parts Replacement
  57
- Rear Panel Parts Replacement
  59
- Right Side Internal Parts Replacement
  60
Section 5 Torch:service
63
- 01 General Maintenance
  63
- 02 Inspection and Replacement of Consumable Torch Parts
  64
Section 6:Parts Lists
65
- Introduction
  65
- Ordering Information
  65
- Replacement Assemblies
  65
- Power Supply Replacement Parts
  65
- Major External Replacement Parts
  66
- Front Panel Replacement Parts
  67
- Left Side Replacement Parts
  68
- Right Side Replacement Parts
  69
- Options and Accessories
  70
- Torch Consumables
  71
Patent Information
72
Appendix 1: Sequence of Operation(Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Main Power Pc Board Layout
75
Appendix 4: Main Pc Board Wiring
76
Appendix 5: Torch Connector Diagram
77
Appendix 6: System Schematic
78

Thermal Dynamics CUTMASTER 39 Service Manual (80 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 5.4 MB

Service Manual
1
Table of Contents
5
Section 1:General Information
7
Section 2 System:introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Options and Accessories
  18
- Torch Specifications
  18
Section 2 Torch:introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  25
- Torch Connections
  27
Section 4 System:operation
29
- Product Features
  29
- Preparations for Operating
  31
- Sequence of Operation
  35
Section 4 Torch:operation
37
- 01 Introduction
  37
- 02 Functional Overview
  37
- 03 Getting Started
  37
- 04 Torch Parts Selection
  37
- 05 Cut Quality
  38
- 06 General Cutting Information
  39
- 07 Hand Torch Operation
  40
- 08 Recommended Cutting Speeds
  43
- 09 Gouging
  43
Section 5 System: Service
45
- General Maintenance
  45
- Common Faults
  50
- Circuit Fault Isolation
  50
- Main Input and Internal Power Problems
  51
- Pilot Arc Problems
  53
- Main Arc Problems
  54
- Test Procedures
  54
- Anti-Static Handling Procedures
  56
- Parts Replacement - General Information
  57
- Major External Parts Replacement
  57
- Front Panel Parts Replacement
  57
- Rear Panel Parts Replacement
  59
- Right Side Internal Parts Replacement
  60
Section 5 Torch:service
63
- 01 General Maintenance
  63
- 02 Inspection and Replacement of Consumable Torch Parts
  64
Section 6:Parts Lists
65
- Introduction
  65
- Ordering Information
  65
- Replacement Assemblies
  65
- Power Supply Replacement Parts
  65
- Major External Replacement Parts
  66
- Front Panel Replacement Parts
  67
- Left Side Replacement Parts
  68
- Right Side Replacement Parts
  69
- Options and Accessories
  70
- Torch Consumables
  70
Appendix 1: Sequence of Operation(Block Diagram
71
Appendix 2: Data Tag Information
72
Appendix 3: Main Power Pc Board Layout
73
Appendix 4: Main Pc Board Wiring
74
Appendix 5: Torch Connector Diagram
75
Appendix 6: System Schematic
76

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