Thermal Dynamics CUTMASTER 60i Operating Manual
  1. Manuals
  2. Brands
  3. Thermal Dynamics Manuals
  4. Welding System
  5. CUTMASTER 60i
  6. Operating manual

Thermal Dynamics CUTMASTER 60i Operating Manual

Plasma cutting system
Hide thumbs Also See for CUTMASTER 60i:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
CUTMASTER
PLASMA CUTTING SYSTEM
OPERATING
MANUAL
SL60QD
60i
®
Revision: AB
Issue Date: April 3, 2017
OUTPUT
MAX OUTPUT
VOLTAGE
60
208-
480V
INPUT POWER
INPUT POWER
3
Art # A-13285_AB
Manual No.: 0-5436
esab.com

Advertisement

Table of Contents
loading

Related Manuals for Thermal Dynamics CUTMASTER 60i

Summary of Contents for Thermal Dynamics CUTMASTER 60i

  • Page 1 INPUT POWER SL60QD OUTPUT MAX OUTPUT VOLTAGE INPUT POWER 208- 480V CUTMASTER ® PLASMA CUTTING SYSTEM OPERATING MANUAL Art # A-13285_AB Revision: AB Issue Date: April 3, 2017 Manual No.: 0-5436 esab.com...
  • Page 2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new Thermal Dynamics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 1-800-426-1888, or visit us on the web at www.esab.com.
  • Page 3 2800 Airport Rd. Denton, Texas 76207 www.esab.com © Copyright 2016 by Thermal Dynamics an ESAB brand. All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negli- gence, accident, or any other cause.
  • Page 4 Be sure this information reaches the operator. You can get extra copies through your supplier. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...
  • Page 5 ASSUREZ-VOUS QUE CETTE INFORMATION EST DISTRIBUÉE À L’OPÉRATEUR. VOUS POUVEZ OBTENIR DES COPIES SUPPLÉMENTAIRES CHEZ VOTRE FOURNISSEUR. MISE EN GARDE Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualifiés seulement. Si vous n’avez pas une connaissance approfondie des principes de fonctionnement et des règles de sécurité...
  • Page 6 This Page Intentionally Blank...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION 1: GENERAL INFORMATION ................1-1 1.01 Notes, Cautions and Warnings ................ 1-1 1.02 Important Safety Precautions ................. 1-1 1.03 Publications ....................1-2 1.04 Note, Attention et Avertissement ..............1-3 1.05 Précautions De Sécurité Importantes ............. 1-3 1.06 Documents De Reference ................
  • Page 8 TABLE OF CONTENTS SECTION 4 TORCH: OPERATION ..................4T-1 4T.01 Torch Parts Selection ..................4T-1 4T.02 Cut Quality .....................4T-1 4T.03 General Cutting Information ................4T-2 4T.04 Hand Torch Operation ..................4T-3 4T.05 Gouging ......................4T-6 4T.06 Mechanized Torch Operation ................4T-7 4T.07 Parts Selection for Manual and Mechanized Torch Cutting ......4T-8 4T.08 Recommended Cutting Speeds With Exposed Tip .........4T-9 4T.09...

  • Page 9: General Information

    CUTMASTER 60i SECTION 1: To prevent possible injury, read, understand and follow all warnings, safety precautions GENERAL INFORMATION and instructions before using the equipment. Call 1-603-298-5711 or your local distributor if you have any questions. 1.01 Notes, Cautions and Warnings Throughout this manual, notes, cautions, and warnings are used to highlight important information.

  • Page 10: Publications

    CUTMASTER 60i • Never touch any parts that are electrically “live” or “hot.” • Wear dry gloves and clothing. Insulate yourself PLASMA ARC RAYS from the work piece or other parts of the welding Plasma Arc Rays can injure your eyes and burn your skin.

  • Page 11: Note, Attention Et Avertissement

    CUTMASTER 60i 1.04 Note, Attention et Avertissement PROTECTION, obtainable from American National Standards Institute, 1430 Broadway, New York, NY 10018 Dans ce manuel, les mots “note,” “attention,” et “aver- tissement” sont utilisés pour mettre en relief des infor- 5. ANSI Standard Z41.1, STANDARD FOR MEN’S mations à...
  • Page 12 CUTMASTER 60i diaque, les appareils auditif, ou autre matériel • Utilisez un équipement spécial tel que des tables de de santé electronique. Ceux qui travail près coupe à débit d’eau ou à courant descendant pour d’une application à l’arc au jet de plasma capter la fumée et les gaz.
  • Page 13 CUTMASTER 60i • Soyez certain qu’aucune matière combustible ou * Ces valeurs s’appliquent ou l’arc actuel est inflammable ne se trouve sur le lieu de travail. Proté- observé clairement. L’experience a démon- gez toute telle matière qu’il est impossible de retirer trer que les filtres moins foncés peuvent être...

  • Page 14: Documents De Reference

    CUTMASTER 60i 1.06 Documents De Reference Consultez les normes suivantes ou les révisions les plus récentes ayant été faites à celles-ci pour de plus amples renseignements : 1. OSHA, NORMES DE SÉCURITÉ DU TRAVAIL ET DE PROTECTION DE LA SANTÉ, 29CFR 1910, disponible auprès du Superintendent of Documents, U.S.

  • Page 15: Statement Of Warranty

    ESAB will honor warranty claims submitted within the warranty periods listed below. All warranty periods begin on the date of sale of the product to the original retail customer or 1 year after sale to an authorized Thermal Dynamics Distributor.
  • Page 16 CUTMASTER 60i This Page Intentionally Blank GENERAL INFORMATION Manual 0-5436...

  • Page 17: Section 2 System: Introduction

    Additional copies of this manual may be purchased by contacting Thermal Dynamics at the address and phone number in your area listed on back cover of this manual. Include the Operating Manual number and equipment identification numbers.

  • Page 18: Receipt Of Equipment

    CUTMASTER 60i 2.03 Receipt Of Equipment When you receive the equipment, check it against the invoice to make sure it is complete and inspect the equipment for possible damage due to shipping. If there is any damage, notify the carrier immediately to file a claim. Furnish complete information concerning damage claims or shipping errors to the location in your area listed on the back cover of this manual.
  • Page 19 CUTMASTER 60i 3 Phase 60i 3 Phase Power Supply Specifications Input Power 208 - 480 VAC(187 - 528 VAC), 3 Phase, 50/60 Hz Power Supply includes 9' single phase 12AWG 4/C input 3 Phase Input Power Cable cable without plug..

  • Page 20: Input Wiring Specifications

    Ventilation Clearance Requirements 2.05 Input Wiring Specifications WARNING Each CutMaster 60i system is a dedicated 1 Phase OR 3 Phase system and cannot be reconfigured to the other. Personal injury could occur if changing the phase is attempted.. 1 Phase...

  • Page 21: Power Supply Features

    CUTMASTER 60i 3 Phase 3 Phase CutMaster 60i Power Supply Input Cable Wiring Requirements Input voltage Freq Power Input Suggested Sizes Flexible Cord (Min. Volts I max Fuse (amps) AWG) 50/60 18.5 12 AWG (2.5mm 50/60 23.3 16.5 12 AWG (2.5mm 50/60 13.8...
  • Page 22 CUTMASTER 60i This Page Intentionally Blank INTRODUCTION Manual 0-5436...

  • Page 23: Section 2 Torch

    CUTMASTER 60i SECTION 2 TORCH: 2T.03 Specifications INTRODUCTION A. Torch Configurations 1. Hand/Manual Torch, Model SL60QD™ 2T.01 Scope of Manual The hand torch head is at 75° to the torch handle. The hand torches include a torch handle and torch This manual contains descriptions, operating instruc- trigger assembly.

  • Page 24: 04 Quick Connection Torch

    CUTMASTER 60i E. Type Cooling 2T.04 Quick Connection Torch Combination of ambient air and gas stream through The new SL60QD™ (Quick Disconnect) torch allows torch. for a quick change of the torch handle assembly from Torch Ratings the leads. To change the torch handle assembly do the following.
  • Page 25 CUTMASTER 60i D. Main Cutting Arc DC power is also used for the main cutting arc. The negative output is connected to the torch electrode through the torch lead. The positive output is con- nected to the workpiece via the work cable and to the torch through a pilot wire.
  • Page 26 CUTMASTER 60i This Page Intentionally Blank INTRODUCTION Manual 0-5436 2T-4...

  • Page 27: Section 3 System: Installation

    CUTMASTER 60i SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking 1. Use the packing lists to identify and account for each item. 2. Inspect each item for possible shipping damage. If damage is evident, contact your distributor and / or shipping company before proceeding with the installation.

  • Page 28: Opening The Main Switch Cover

    Main Switch Cover 3.04 Primary Input Power Connections, SINGLE Phase WARNING Each CutMaster 60i system is a dedicated 1 Phase OR 3 Phase system and cannot be reconfigured to the other. Personal injury could occur if changing the phase is attempted.. CAUTION...

  • Page 29: Primary Input Power Connections, Three Phase

    CUTMASTER 60i 3.05 Primary Input Power Connections, THREE Phase WARNING Each CutMaster 60i system is a dedicated 1 Phase OR 3 Phase system and cannot be reconfigured to the other. Personal injury could occur if changing the phase is attempted.. CAUTION...

  • Page 30: Gas Connections

    CUTMASTER 60i 3.06 Gas Connections Connecting Gas Supply to Unit The connection is the same for compressed air or high pressure cylinders. Refer to the following two subsections if an optional air line filter is to be installed. 1. Connect the air line to the inlet port. The illustration shows typical fittings as an example.
  • Page 31 CUTMASTER 60i Installing Optional Single - Stage Air Filter An optional filter kit (7-7507) is recommended for improved filtering with compressed air, to keep moisture and debris out of the torch. 1. Attach the Single - Stage Filter Hose to the Inlet Port 1/4" NPT of the system filter.
  • Page 32 CUTMASTER 60i Installing Optional Two - Stage Air Filter Kit This optional two - stage air line filter (9-9387) is also for use on compressed air shop systems. Filter removes mois- ture and contaminants to at least 5 microns. Connect the air supply as follows: 1.

  • Page 33: Work Lead Connections

    CUTMASTER 60i Using High Pressure Air Cylinders When using high pressure air cylinders as the air supply: 1. Refer to the manufacturer’s specifications for installation and maintenance procedures for high pressure regulators. 2. Examine the cylinder valves to be sure they are clean and free of oil, grease or any foreign material. Briefly open each cylinder valve to blow out any dust which may be present.
  • Page 34 CUTMASTER 60i This Page Intentionally Blank INSTALLATION Manual 0-5436...

  • Page 35: Section 3 Torch

    CUTMASTER 60i SECTION 3 TORCH: 3T.02 Setting Up Mechanical Torch INSTALLATION WARNING Disconnect primary power at the source before disassembling the torch or torch 3T.01 Torch Connections leads. If necessary, connect the torch to the Power Supply. Con- nect only the ESAB model SL60, SL60QD™ or SL100 / The mechanical torch includes a positioning tube with Mechanical Torch to this power supply.
  • Page 36 CUTMASTER 60i This Page Intentionally Blank INSTALLATION Manual 0-5436 3T-2...

  • Page 37: Section 4 System

    CUTMASTER 60i SECTION 4 SYSTEM: OPERATION 4.01 Front Panel Controls / Features See Illustration for numbering Identification Art # A-13250 Numeric Display • Displays software revision at start up • Displays amperage values (Factory default) • Displays error codes • Displays pre-set (preview) maintenance functions AC Indicator Steady light indicates power supply is ready for operation.
  • Page 38 CUTMASTER 60i Set Mode Indicator Indicator is ON when unit is flowing gas and pressure can be set. Shield Cup In Place Indicator Indicator is Blinking when any of the following are not in place or connected: Shield Cup, ATC leads or Quick Disconnect.
  • Page 39 CUTMASTER 60i Gas Pressure Indicator Indicator used to show low, optimal and high gas pressure. Torch type, lead length, cutting mode and amperage should all be set prior to setting the gas pressure. (90 - 125 PSI / 6.2 - 8.6 bar) One of 7 segments will always be on when unit is on.

  • Page 40: Preparations For Operation

    4T.07 and following for torch parts selection. Torch Connection Check that the torch is properly connected. Only Thermal Dynamics models SL60, SL60QD™ / Manual or SL100 / Mechanical Torches may be connected to this Power Supply. See Section 3T of this manual.
  • Page 41 CUTMASTER 60i Connect Work Cable Clamp the work cable to the workpiece or cutting table. The area must be free from oil, paint and rust. Connect only to the main part of the workpiece; do not connect to the part to be cut off.
  • Page 42 CUTMASTER 60i Select Cutting Mode Art # A-13251 1. Press and release the upper knob without turning to enter the mode selection menu. Place the system in one of the four cutting modes available by pressing and releasing the knob until you reach the desired mode.:...
  • Page 43 CUTMASTER 60i Set Operating Pressure NOTE! Before the gas pressure is set, the torch type, leads length, type of cutting and amperage should all be set as they will affect the pressures required. If any of those are changed, the pressure should be checked again to make sure it is optimized.
  • Page 44 CUTMASTER 60i This Page Intentionally Blank OPERATION Manual 0-5436...

  • Page 45: Section 4 Torch

    CUTMASTER 60i SECTION 4 TORCH: 1. Unscrew and remove the shield cup assembly from the torch head. OPERATION 2. Remove the Electrode by pulling it straight out of the Torch Head. 4T.01 Torch Parts Selection Large O-Ring Small O-Ring Torch Head Depending on the type of operation to be done deter- mines the torch parts to be used.

  • Page 46: 03 General Cutting Information

    CUTMASTER 60i Kerf Width 4T.03 General Cutting Information Cut Surface Bevel Angle WARNING Disconnect primary power at the source Spatter before disassembling the power supply, torch, or torch leads. Top Edge Frequently review the Important Safety Rounding Precautions at the front of this manual. Be...

  • Page 47: 04 Hand Torch Operation

    CUTMASTER 60i Direction of Cut the torch head for maximum control or near the back end for maximum heat protection. Choose In the torches, the plasma gas stream swirls as it the holding technique that feels most comfortable leaves the torch to maintain a smooth column of and allows good control and movement.
  • Page 48 CUTMASTER 60i 8. For a consistent standoff height from the work- NOTE! piece, install the standoff guide by sliding it onto The gas preflow and postflow are a char- the torch shield cup. Install the guide with the acteristic of the power supply and not a legs at the sides of the shield cup body to main- function of the torch.
  • Page 49 CUTMASTER 60i 1. Install the drag cutting tip and set the output 9. Follow normal recommended cutting practices as current. provided in the power supply operator's manual. 2. The torch can be comfortably held in one hand NOTE! or steadied with two hands. Position the hand to When the shield cup is properly installed, press the Trigger on the torch handle.

  • Page 50: 05 Gouging

    CUTMASTER 60i Gouging Parameters NOTE! The gas preflow and postflow are a char- Gouging performance depends on parameters acteristic of the power supply and not a such as torch travel speed, current level, lead angle (the angle between the torch and workpiece), and function of the torch.

  • Page 51: 06 Mechanized Torch Operation

    CUTMASTER 60i Standoff Distance The tip to work distance affects gouge quality and depth. Standoff distance of 1/8 - 1/4 inch (3 - 6 mm) allows for smooth, consistent metal removal. Smaller standoff distances may result in a severance D i r e c t cut rather than a gouge.

  • Page 52: 07 Parts Selection For Manual And Mechanized Torch Cutting

    CUTMASTER 60i 4T.07 Parts Selection for Manual and Mechanized Torch Cutting 9-8252 9-8218 (60A) 9-8235 9-8243 9-8237 Replace Consumables. 9-8210 Remplacer les consommables. (60A) 8-3487 8-3486 9-8218 9-8281 9-8215 Std Life 9-8226 B 9-8241 9-8213 9-8237 Torch Head 9-8214 Ext Life...

  • Page 53: 08 Recommended Cutting Speeds With Exposed Tip

    CUTMASTER 60i 4T.08 Recommended Cutting Speeds With Exposed Tip CutMaster® 60i With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce...
  • Page 54 CUTMASTER 60i CutMaster® 60i With Exposed Tip Type Material: Aluminum Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce Minute) Pressure* Height Inches (Cat. Volts (Amps) Inches Meters Inches...
  • Page 55 CUTMASTER 60i CutMaster® 60i With Exposed Tip Type Material: Stainless Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce Minute) Pressure* Height Inches (Cat. No.) Volts...

  • Page 56: 09 Recommended Cutting Speeds With Shielded Tip

    CUTMASTER 60i 4T.09 Recommended Cutting Speeds With Shielded Tip CutMaster® 60i With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce...
  • Page 57 CUTMASTER 60i CutMaster® 60i With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce Minute) Pressure* Height Inches (Cat. Volts (Amps)
  • Page 58 CUTMASTER 60i CutMaster® 60i With Shielded Tip Type Material: Aluminum Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Standoff Plasma Gas Flow (SCFH) Pierce Pierce Minute) Pressure* Height Inches (Cat. Volts (Amps) Inches Meters Inches...

  • Page 59: Patent Information

    CUTMASTER 60i PATENT INFORMATION Plasma Cutting Torch Patents The following parts are covered under U.S. and Foreign Patents as follows: Catalog # Description Patent(s) 9-8215 Electrode US Pat No(s) 6163008; 6987238 Other Pat(s) Pending 9-8213 Cartridge US Pat No(s) 6903301; 6717096; 6936786;...
  • Page 60 CUTMASTER 60i The following parts are also licensed under U.S. Patent No. 5,120,930 and 5,132,512: Catalog # Description 9-8235 Shield Cap 9-8236 Shield Cap 9-8237 Shield Cup 9-8238 Shield Cap 9-8239 Shield Cap 9-8244 Shield Cap 9-8245 Shield Cap Patents Pending for the following:...

  • Page 61: Section 5 System

    CUTMASTER 60i SECTION 5 SYSTEM: SERVICE 5.01 General Maintenance Maintain more often Warning! if used under severe Disconnect input power before maintaining. conditions Each Use Visual check of torch tip and electrode Weekly Visually inspect the cables and leads. Replace as needed...

  • Page 62: Maintenance Schedule

    CUTMASTER 60i 5.02 Maintenance Schedule NOTE! The actual frequency of maintenance may need to be adjusted according to the oper- ating environment. Daily Operational Checks or Every Six Cutting Hours: 1. Check torch consumable parts, replace if damaged or worn.

  • Page 63: Common Faults

    Penetration 2. Torch tilted too much. 3. Metal too thick. 4. Worn torch parts 5. Cutting current too low. 6. Non - Genuine Thermal Dynamics parts used 7. Incorrect gas pressure Main Arc 1. Cutting speed too slow. Extinguishes 2. Torch standoff too high from workpiece.

  • Page 64: Fault Indicator

    CUTMASTER 60i 5.04 Fault Indicator At initial power up, the system goes through a series of self checks before it is ready for use. If during those checks it detects something is not within proper operating parameters, a fault will occur. If that happens the Fault indicator will light followed by the Error Code , and number in the digital display.
  • Page 65 CUTMASTER 60i Problem - Symptom Possible Cause Recommended Action ON / OFF Switch 1. Primary power disconnect is in 1. Turn primary power disconnect switch to ON position. is ON but the A/C OFF position. Indicator does not 2. Primary fuses / breakers are 2.
  • Page 66 CUTMASTER 60i Problem - Symptom Possible Cause Recommended Action Nothing happens 1. Problem in the torch and leads 1. Take Torch and Leads (Remote Pendant) to Authorized Repair when torch switch switch circuit (Remote pendant Facility. or remote switch switch circuit).
  • Page 67 CUTMASTER 60i Sequence of Operation (Block Diagram) ACTION: ACTION: ACTION: ACTION: ON / OFF switch to ON Close external Select desired Operating mode Set Torch Type and disconnect switch. Lead Length. Select RESULT: RUN, RESULT: SET/PURGE AC indicator mode to Power to system.

  • Page 68: Power Supply Basic Parts Replacement

    CUTMASTER 60i 5.06 Power Supply Basic Parts Replacement WARNING Disconnect primary power to the system before disassembling the torch, leads, or power supply. This section describes procedures for basic parts replacement. For more detailed parts replacement procedures, refer to the Power Supply Service Manual.
  • Page 69 CUTMASTER 60i 3. Remove the filter element and clean or replace.. NOTE! If replacing or cleaning just the filter ele- ment refer to the following illustration for disassembly. Filter Element Art # A-07990 4. Install the new or cleaned assembly by reversing these procedures.
  • Page 70 CUTMASTER 60i Optional Single-Stage Filter Element Replacement These instructions apply to power supplies where the optional Single-Stage Filter has been installed. The Power Supply shuts down automatically when the Filter Element becomes completely saturated. The Filter Element can be removed from its housing, dried, and reused. Allow 24 hours for Element to dry. Refer to Section 6, Parts List, for replacement filter element catalog number.
  • Page 71 CUTMASTER 60i Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Filter Elements become dirty the Power Supply will continue to operate but cut quality may become unacceptable. Refer to Section 6, Parts List, for replacement filter element catalog number.
  • Page 72 CUTMASTER 60i This Page Intentionally Blank SERVICE Manual 0-5436 5-12...

  • Page 73: Section 5 Torch

    CUTMASTER 60i SECTION 5 TORCH: SERVICE Upper Groove 5T.01 General Maintenance with Vent Holes Must Remain Open NOTE! Upper O-Ring Refer to Previous “Section 5: System” for in Correct Groove common and fault indicator descriptions. Threads Lower O-Ring Art # A-03725...

  • Page 74: 02 Inspection And Replacement Of Consumable Torch Parts

    CUTMASTER 60i 5T.02 Inspection and Replacement of 4. Remove the tip. Check for excessive wear (indi- cated by an elongated or oversized orifice). Clean Consumable Torch Parts or replace the tip if necessary. WARNING Worn Tip Good Tip Disconnect primary power to the system before disassembling the torch or torch leads.

  • Page 75: Parts Lists

    The following items are included with the replacement power supply: work cable & clamp, input power cable, gas pressure regulator / filter, and operating manual. Description Catalog # CutMaster 60i Power Supply 208/230 - 480VAC, SINGLE Phase, 60Hz, with input power cable and plug 3-5630-1...

  • Page 76: Replacement Power Supply Parts

    CUTMASTER 60i 6.04 Replacement Power Supply Parts Description Catalog # Filter Assembly Replacement Element (Factory filter) 9-0116 SINGLE phase Input Power Cord for 208/480 V Power Supply 9-9701 THREE phase Input Power Cord for 208/480 V Power Supply 9-9706 6.05...

  • Page 77: External Replacement Parts (Plastic)

    CUTMASTER 60i 6.06 External Replacement Parts (Plastic) Item # Description Catalog # Handle, Case Top 9-9702 Bezel, Side Frame RH 9-9703 Handle, CM60i (3 total) 9-9665 Foot, Case Front 9-9694 Bezel, Side Frame LH 9-9704 Foot, Case Rear 9-9693 Screws and nuts can be obtained at a local hardware store.

  • Page 78: Replacement Parts For Hand Torch

    CUTMASTER 60i 6.07 Replacement Parts for Hand Torch Item # Description Catalog # Torch Handle Assembly Replacement 7-5680 Leads Assemblies with ATC connector and Quick Connectors SL60QD™, 20 - foot Leads Assembly with ATC and QD connectors 4-5604 SL60QD™, 50 - foot Leads Assembly with ATC and QD connectors 4-5605 1&2...

  • Page 79: Torch Consumable Parts (Sl60)

    CUTMASTER 60i 6.08 Torch Consumable Parts (SL60) 9-8252 9-8218 (60A) 9-8235 9-8243 9-8237 Replace Consumables. 9-8210 Remplacer les consommables. (60A) 8-3487 8-3486 9-8218 9-8281 9-8215 Std Life 9-8226 B 9-8241 9-8213 9-8237 Torch Head 9-8214 Ext Life (60A) 23x6005 Art # A-13147_AC...

  • Page 80: Torch Consumable Parts (Sl100)

    CUTMASTER 60i 6.09 Torch Consumable Parts (SL100) 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243 9-8218 9-8208 Drag Shield Cap 9-8235 50-60A Shield Tips: STANDOFF Cup Body,...

  • Page 81: Appendix 1: Data Tag Information

    CUTMASTER 60i APPENDIX 1: DATA TAG INFORMATION Hermosillo, Sonora, Mexico Manufacturer's Name and/or Logo, Location, Model and Revision Level, Serial Number Model: and Production Code Date of Mfr: Made in Mexico Type of Power Regulatory Standard Covering 1 or 3...

  • Page 82: Appendix 2: Torch Pin - Out Diagrams

    CUTMASTER 60i APPENDIX 2: TORCH PIN - OUT DIAGRAMS A. Hand Torch Pin - Out Diagram ATC Female Receptacle ATC Male Connector Front View Front View Negative / Negative / Plasma Plasma 8 - Open 8 - Open 4 - Green /...

  • Page 83: Appendix 3: Torch Connection Diagrams

    CUTMASTER 60i APPENDIX 3: TORCH CONNECTION DIAGRAMS A. Hand Torch Connection Diagram Torch: SL60QD / SL60 / SL100 Hand Torch Leads: Torch Leads with ATC Connector Power Supply: 60i Male ATC Leads ATC Female Power Connector Receptacle Torch Torch Supply...

  • Page 84: Appendix 4: System Schematic, 1Phase 208/460V Units

    CUTMASTER 60i APPENDIX 4: SYSTEM SCHEMATIC, 1PHASE 208/460V UNITS (16) PFC PCB INPUT & BIAS SUPPLY PCB IND1 OUT D300 1 (+) RECT+ 7 (K) IND2 OUT 6 (G) BLUE BUS_+ J301 208-480 VAC +/- 10% (16) 1 Phase. CONTROL...
  • Page 85 CUTMASTER 60i HCT1 1TORCH INVERTER PCB J401 PIP SW J601 +15V TORCH TRIGGER -15V IN_+ SOL * J606 PRI 1 AUTOMATION D633 J607 TORCH ONLY ELECTRODE SEC 1 Q608 PRI 2 D635 GND_PRI Work GND PRI SEC 2 WORK J604 - HIPOT...

  • Page 86: Appendix 5: System Schematic, 3Phase 208/460V Units

    CUTMASTER 60i APPENDIX 5: SYSTEM SCHEMATIC, 3PHASE 208/460V UNITS (16) PFC PCB INPUT & BIAS SUPPLY PCB IND1 OUT D300 1 (+) RECT+ 7 (K) IND2 OUT 6 (G) BLUE BUS_+ J301 (16) CONTROL J305 GND_PRI J304 - HIPOT PFC TEMP SIG...
  • Page 87 CUTMASTER 60i HCT1 1TORCH INVERTER PCB J401 PIP SW J601 +15V TORCH TRIGGER -15V IN_+ SOL * J606 PRI 1 AUTOMATION J607 D633 TORCH ONLY ELECTRODE SEC 1 Q608 PRI 2 D635 GND_PRI Work GND PRI SEC 2 WORK J604 - HIPOT...

  • Page 88: Appendix 6: Publication History

    CUTMASTER 60i APPENDIX 6: Publication History Cover Date Rev. Change(s) Dec. 12, 2016 Manual released. Apr. 3, 2017 Updated Manual to include 3phase systems. VCR-02204 APPENDIX Manual 0-5436...
  • Page 89 This Page Intentionally Blank...
  • Page 90 THE AMERICAS Denton, TX USA U.S. Customer Care Ph 1-800-426-1888 (tollfree) Fax: 1-800-535-0557 (tollfree) International Customer Care Ph 1-940-381-1212 Fax: 1-940-483-8178 Miami, FL USA Sales Office, Latin America Ph 1-954-727-8371 Fax: 1-954-727-8376 Oakville, Ontario, Canada Canada Customer Care Ph 1-905-827-4515 Fax: 1-800-588-1714 (tollfree) U.S.

Table of Contents