Thermal Dynamics CUTMASTER 102 Manuals

Thermal Dynamics CUTMASTER 102 Manuals

Manuals and User Guides for Thermal Dynamics CUTMASTER 102. We have 1 Thermal Dynamics CUTMASTER 102 manual available for free PDF download: Service Manual

Thermal Dynamics CUTMASTER 102 Service Manual

Thermal Dynamics CUTMASTER 102 Service Manual (120 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 7 MB

Table of Contents

Service Manual
1
Table of Contents
5
Section 1:General Information
9
- Notes, Cautions and Warnings
  9
- Important Safety Precautions
  9
- Publications
  10
- Note, Attention Et Avertissement
  11
- Precautions de Securite Importantes
  11
- Documents de Reference
  13
- Declaration of Conformity
  14
- Statement of Warranty
  15
Section 2 System:introduction
17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Power Supply Specifications
  18
- Input Wiring Specifications
  19
- Power Supply Features
  20
Section 2 Torch:introduction
21
- 01 Scope of Manual
  21
- 02 General Description
  21
- 03 Specifications
  21
- 04 Options and Accessories
  22
- 05 Introduction to Plasma
  22
Section 3 System: Installation
25
- Unpacking
  25
- Lifting Options
  25
- Primary Input Power Connections
  26
- Gas Connections
  28
Section 3 Torch: Installation
31
- 01 Torch Connections
  31
- 02 Setting up Mechanical Torch
  31
Section 4 System: Operation
33
- Front Panel Controls / Features
  33
- Preparations for Operation
  34
Section 4 Torch:operation
37
Patent Information
52
Section 5 System:service
55
- General Maintenance
  55
- Maintenance Schedule
  56
- Common Faults
  56
- Fault Indicator
  57
- Basic Troubleshooting Guide
  60
- Circuit Fault Isolation
  62
- Main Input and Internal Power Problems
  66
- Pilot Arc Problems
  70
- Main Arc and Controls Problems
  73
- CNC Interface Problems
  74
- Test Procedures
  74
Section 5 Torch:service
89
- 01 General Maintenance
  89
- 02 Inspection and Replacement of Consumable Torch Parts
  90
Section 6:Parts Lists
91
Section 7: Replacement Procedures
101
- Scope
  101
- Anti-Static Handling Procedures
  101
- Parts Replacement - General Information
  101
- Major External Parts
  102
- Front Panel Parts Replacement
  103
- Left Side Internal Parts Replacement
  104
- Rear Panel Parts Replacement
  106
- Right Side Internal Parts Replacement
  109
Appendix 1: Sequence of Operation(Block Diagram
111
Appendix 2: Data Tag Information
112
Appendix 3: Torch Pin - out Diagrams
113
Appendix 4: Torch Connection Diagrams
114
Appendix 5: System Schematic, 208/460V Units
116
APPENDIX 6: Publication History
118

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