Thermal Dynamics MERLIN 6000 Manuals

Manuals and User Guides for Thermal Dynamics MERLIN 6000. We have 3 Thermal Dynamics MERLIN 6000 manuals available for free PDF download: Service Manual, Operating Manual

Thermal Dynamics MERLIN 6000 Service Manual (112 pages)

Plasma Cutting Master Power Supply

Brand: Thermal Dynamics | Category: Welding System | Size: 2.6 MB

Service Manual
1
Table of Contents
3
General Information
7
Introduction
15
- Scope of Manual
  15
- General Service Philosophy
  15
- Service Responsibilities
  15
- Section 2 Introduction
  15
Introduction & Description
17
- Scope of Manual
  17
- General Description
  17
- Section 3 Introduction & Description
  17
- Specifications & Design Features
  18
- Theory of Operation
  19
- Options and Accessories
  20
Service Troubleshooting Diagnostics
21
- Introduction
  21
- Periodic Inspection & Procedures
  21
- System Theory
  22
- Troubleshooting Guide
  25
- Test Procedures
  30
Repairs & Replacement Procedures
49
Appendix I: Input Wiring Requirements
83
Appendix II: Sequence of Operation Block Diagram
84
Appendix III: Typical Mechanized System Work and Ground Cable Connections
85
Appendix IV: Typical Mechanized System Cable Interconnection Diagram
86
Appendix V: Quick Reference to Interconnecting Cables and Hoses
88
Appendix VI: Recommended Routine Maintenance Schedule for Liquid Cooled Plasma Cutting Systems
89
Appendix VII: Merlin 6000 Master Power Supply - 120 Vac Circuit Diagram
90
Appendix VIII: Merlin 6000 Slave Power Supply - 120 Vac Circuit Diagram
91
Appendix IX: Ladder Diagram - 15 VDC
92
Appendix X: Signal Flow Block Diagram
93
Appendix XI: Start Circuit Diagram with Standoff Control Sc10
94
Appendix XII: Current Control and Display Diagram
95
Appendix XIII: Corner Slowdown (Csd) Circuit Diagram
96
Appendix XIV: Ok-To-Move Circuit Diagram
97
Appendix XV: Arc Starter Box - 24 Vac Circuit Diagram
98
Appendix XVI: Power Supply Hose Block Diagram
99
Appendix XVII: Interface Cable for Remote Control (Rc6010)
100
Appendix XVIII: Cnc Interface Cable
101
Appendix XIX: Parallel Cable
102
Appendix XX: Arc Starter Box Option System Schematic
103
Appendix XXI: Parallel Interface Diagram
104
Appendix XXII: Gas Control (Gc3000) Wiring Diagram
106
APPENDIX XXIII: SYSTEM SCHEMATIC - Rev 'B' or Earlier
108
APPENDIX XXIV: SYSTEM SCHEMATIC - Rev 'C' or Later
110

Thermal Dynamics MERLIN 6000 Service Manual (86 pages)

CE Plasma Cutting Slave Power Supply

Brand: Thermal Dynamics | Category: Power Supply | Size: 3.46 MB

Service Manual
1
Table of Contents
4
Table of Contents (Continued)
6
General Information
7
Section
7
Introduction
15
- Scope of Manual
  15
- General Service Philosophy
  15
- Service Responsibilities
  15
Introduction & Description
17
- Introduction
  17
- General Description
  17
- Specifications & Design Features
  18
- Theory of Operation
  18
Troubleshooting
19
- Introduction
  19
- Periodic Inspection & Procedures
  19
- System Theory
  19
- Troubleshooting Guide
  22
- Test Procedures
  25
Replacement Procedures
37
Appendix 1: Input Wiring Requirements
61
Appendix 2: Typical Mechanized System Work and Ground Cable Connections
62
Appendix 3: Parallel Cable
63
Appendix 4: Routine Maintenance Schedule
64
Appendix 5: Merlin 6000 Slave Power Supply - 120 Vac Circuit Diagram
65
APPENDIX 6: TYPICAL MECHANIZED SYSTEM CABLE INTERCONNECTION DIAGRAM - for Merlin 6000 System
66
APPENDIX 7: QUICK REFERENCE to INTERCONNECTING CABLES and HOSES - for Merlin 6000 System
68
Appendix 8: Typical Mechanized System Cable Interconnection
70
- DIAGRAM - for Merlin 6000GST System
  70
APPENDIX 9: QUICK REFERENCE to INTERCONNECTING CABLES and HOSES - for Merlin 6000GST System
72
APPENDIX 10-A: LADDER DIAGRAM - 15 VDC (Rev AE or Earlier Logic Control PC Board
73
APPENDIX 10-B: LADDER DIAGRAM - 15 VDC (Rev AF or Later Logic Control PC Board
74
Appendix 11: Current Control and Display Diagram
75
Appendix 12: Parallel Interface Diagram
76
APPENDIX 13: SYSTEM SCHEMATIC - Rev 'E' or Earlier
78
APPENDIX 14: SYSTEM SCHEMATIC - Rev 'F
80
APPENDIX 15: SYSTEM SCHEMATIC - Unit Rev 'AG
82
APPENDIX 16: SYSTEM SCHEMATIC - Unit Rev 'AH' or Later
84

Thermal Dynamics MERLIN 6000 Operating Manual (74 pages)

Plasma Cutting Master Power Supply

Brand: Thermal Dynamics | Category: Welding System | Size: 2.68 MB

Table of Contents
3
General Information
5
Introduction & Description
13
- Scope of Manual
  13
- General Description
  13
- Specifications & Design Features
  14
- Theory of Operation
  15
- Options and Accessories
  16
Installation Procedures
17
- Introduction
  17
- Site Location
  17
- Unpacking
  17
- Removing Skid
  17
- Section 3 Installation Procedures
  17
- Filling Master Power Supply Coolant
  18
- Input Power Connections
  18
- Voltage Selection
  19
- Primary Power Cable Connections
  20
- Work Cable and Ground Connections
  20
- Plasma and Secondary Gas Connections
  21
- Connecting Torch Supply Leads
  26
- External Cable Connections
  28
- Master/Slave Parallel Cable Connection
  30
- Lifting Options
  30
- Pilot Resistor Adjustment
  31
Operation
35
- Introduction
  35
- Operation Section
  35
- Functional Overview
  35
- Front and Rear Panel Descriptions
  35
- Operating Unit Without Gas Control Option
  38
- Operating Unit with Gas Control Option
  40
- System Operation
  41
- Optional Power Supply Settings
  42
- Customer/Operator Service
  47
  - Introduction
    47
  - General Maintenance
    47
  - Common Operating Faults
    48
  - Troubleshooting
    48
  - Basic Parts Replacement
    51
- Parts Lists
  53
Appendix I: Input Wiring Requirements
57
Appendix II: Sequence of Operation Block Diagram
58
Appendix III: Typical Mechanized System Work and Ground Cable Connections
59
Appendix IV: Typical Mechanized System Cable Interconnection Diagram
60
Appendix V: Quick Reference to Interconnecting Cables and Hoses
62
Appendix VI: Interface Cable for Remote Control (Rc6010)
63
Appendix VII: Interface Cable for Standoff Control (Sc11)
64
Appendix VIII: Cnc Interface Cables
65
Appendix IX: Ladder Diagram - 120 Vac
66
Appendix X: Ladder Diagram - 15 VDC
67
Appendix XI: Parallel Cable
68
Appendix XII: Recommended Routine Maintenance Schedule for Water Cooled Plasma Cutting Systems
69
APPENDIX XIII: SYSTEM SCHEMATIC - Rev 'B' or Earlier
70
APPENDIX XIV: SYSTEM SCHEMATIC - Rev 'C' or Later
72

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