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Thermal Arc 211i Manuals
Manuals and User Guides for Thermal Arc 211i. We have
3
Thermal Arc 211i manuals available for free PDF download: Service Manual, Operating Manual
Thermal Arc 211i Service Manual (104 pages)
3 in 1 Multi-process welding system
Brand:
Thermal Arc
| Category:
Welding System
| Size: 22.36 MB
Table of Contents
Service Manual
1
Table of Contents
4
Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Victor CS Regulator
11
Principal Safety Standards
13
Symbol Chart
14
Precautions de Securite en Soudage a L'arc
15
Dangers Relatifs Au Soudage À L'arc
15
Informations Générales de Sécurité
19
Principales Normes de Securite
21
Graphique de Symbole
22
Declaration of Conformity
23
EMF Information
24
Introduction
25
How to Use this Manual
25
Equipment Identification
25
Receipt of Equipment
25
Description
25
Transportation Methods
26
User Responsibility
26
Fabricator 211I Portable System Package (Part No. W1004201)
26
Safety and INSTALLATION
27
Duty Cycle
27
Specifications
28
Environment
30
Location
30
Ventilation
30
Electricity Supply
31
Electromagnetic Compatibility
34
Victor Regulator
35
Leak Testing the System
38
When You Finish Using the Regulator
38
Storage of the Regulator
38
Volt-Ampere Curves
39
Section
41
Fabricator 211I Power Source Controls, Indicators and Features
41
Attaching the TWECO Fusion 220A MIG Gun
48
Installing 33/44 Lb Spool (12" Diameter)
49
Installing 12.5 Lb Spool ( 8" Diameter)
50
Installing 1 Lb Spool (4" Diameter)
51
Inserting Wire into the Wire Feed Mechanism
52
Feed Roll Pressure Adjustment
53
Changing the Feed Roll
53
Wire Reel Brake
54
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
54
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
55
Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded MIG Wire
57
Setup for LIFT TIG (GTAW) Welding
58
Setup for STICK (SMAW) Welding
60
Operation
41
Troubleshooting
61
Basic Troubleshooting-Power Source Faults
61
Routine Service and Calibration Requirements
62
Check Unit before Applying Power
64
Test Equipment and Tools Needed for Troubleshooting and Servicing
65
Visually Inspect
65
Preliminary DC Bus Measurement of the Power PCB
66
Preliminary Check of the Control PCB
67
Check Main Input Rectifier
68
DC Bus Voltage Measurement
69
PCB Connectors
70
DIP Switch Settings, Control PCB
77
Calibration
78
Circuit Diagram
80
Main Circuit Description
81
Section 6
83
Disassembly Procedure
83
Safety Precautions for Disassembly
83
Control PCB Removal
84
Front Panel Assembly Removal
85
Display PCB Removal
86
Back Panel Removal
87
Power Switch S1 and Power Cord Removal
88
Base Panel Removal
89
Section 7
91
Assembly Procedures
91
Installing Base Panel
91
Installing Back Panel
92
Installing Front Panel
93
Installing Control PCB and Clear Cover Sheet
94
Installing Cover Panel and Door Panel
96
Section 8
97
Key Spare Parts
97
Tweco Weldskill 220A MIG Gun (Used until January, 2013)
97
Tweco Fusion 220A MIG Gun
98
Power Source Spare Parts
99
Section 9
101
Optional Accessories
101
Statement of Warranty
102
Warranty Schedule
103
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Thermal Arc 211i Operating Manual (96 pages)
Brand:
Thermal Arc
| Category:
Welding System
| Size: 16.39 MB
Table of Contents
Table of Contents
4
Section 1
7
Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Victor CS Regulator
11
Principal Safety Standards
13
Symbol Chart
14
Dangers Relatifs Au Soudage À L'arc
15
Precautions de Securite en Soudage a L'arc
15
Informations Générales de Sécurité
19
Principales Normes de Securite
21
Graphique de Symbole
22
Declaration of Conformity
23
Section 2: Introduction
25
How to Use this Manual
25
Equipment Identification
25
Receipt of Equipment
25
Description
25
Transportation Methods
26
User Responsibility
26
Fabricator 211I Portable System Package (Part No. W1004201)
26
Duty Cycle
27
Specifications
28
Optional Accessories
30
Volt-Ampere Curves
31
Section 3: Installation, Operation and Setup
33
Environment
33
Location
33
Ventilation
33
Electricity Supply
33
Electromagnetic Compatibility
36
Victor Regulator
37
Leak Testing the System
40
When You Finish Using the Regulator
40
Storage of the Regulator
40
Fabricator 211I Power Source Controls, Indicators and Features
41
Attaching the TWECO Weldskill 220A MIG Gun
48
Installing 33/44 Lb Spool (12" Diameter)
49
Installing 12.5 Lb Spool ( 8" Diameter)
50
Installing 1 Lb Spool (4" Diameter)
51
Inserting Wire into the Wire Feed Mechanism
52
Feed Roller Pressure Adjustment
53
Changing the Feed Roll
53
Wire Reel Brake
54
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
54
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
55
Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded MIG Wire
57
Setup for LIFT TIG (GTAW) Welding
58
Setup for STICK (SMAW) Welding
60
Section 4
61
Basic Welding Guide
61
MIG (GMAW/FCAW) Basic Welding Technique
61
MIG (GMAW/FCAW) Welding Troubleshooting
65
STICK (SMAW) Basic Welding Technique
68
Effects of Arc Welding Various Materials
68
STICK (SMAW) Welding Troubleshooting
76
TIG (GTAW) Basic Welding Technique
78
TIG (GTAW) Welding Problems
80
Section 5: Power Source Problems and Routine Service Requirements
83
Power Source Problems
83
Routine Service and Calibration Requirements
84
Cleaning the Welding Power Source
87
Cleaning the Feed Rolls
88
Section 6: Key Spare Parts
89
Tweco Weldskill 220A MIG Gun
89
Power Source Spare Parts
90
Replacement Parts
92
APPENDIX 1: FABRICATOR 211I CIRCUIT DIAGRAM
93
Statement of Warranty
94
Warranty Schedule
95
Thermal Arc 211i Operating Manual (78 pages)
Multi process welding inverter
Brand:
Thermal Arc
| Category:
Welding System
| Size: 11.25 MB
Table of Contents
Table of Contents
4
Section 1
7
Safety Instructions and Warnings
7
Arc Welding Hazards
7
Safety Instructions
8
Principal Safety Standards
11
Symbol Chart
12
Declaration of Conformity
13
Section 2: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Description
15
User Responsibility
16
Transportation Methods
16
Packaged Items
16
Duty Cycle
17
Specifications
18
Optional Accessories
19
Section 3: Installation Operation and Setup
21
Environment
21
Location
21
Ventilation
21
Mains Supply Voltage Requirements
21
Electromagnetic Compatibility
22
Power Source Controls, Indicators and Features
24
Inserting Wire into the Wire Feed Mechanism
32
Feed Roller Pressure Adjustment
33
Changing the Feed Roll
33
Wire Reel Brake
34
Section 4
41
Basic Welding Guide
41
MIG (GMAW/FCAW) Basic Welding Technique
41
MIG (GMAW/FCAW) Welding Troubleshooting
47
STICK (MMA) Basic Welding Technique
50
STICK (MMA) Welding Troubleshooting
60
TIG (GTAW) Basic Welding Technique
62
TIG (GTAW) Welding Problems
64
Section 5: Power Source Problems and Routine Service Requirements
67
Power Source Problems
67
Routine Service and Calibration Requirements
68
Cleaning the Welding Power Source
70
Cleaning the Feed Rolls
71
Section 6
73
Key Spare Parts
73
Power Source Spare Parts
73
Replacement Parts
74
APPENDIX: FABRICATOR 211I CIRCUIT DIAGRAM
75
Thermal Arc - Limited Warranty Terms
76
Terms of Warranty – January
77
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