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Thermal Arc Viking 210GM Welding System Manuals
Manuals and User Guides for Thermal Arc Viking 210GM Welding System. We have
1
Thermal Arc Viking 210GM Welding System manual available for free PDF download: Operating Manual
Thermal Arc Viking 210GM Operating Manual (42 pages)
CV/DC MIG Power Supplies
Brand:
Thermal Arc
| Category:
Welding System
| Size: 2.01 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Notes, Cautions and Warnings
6
Important Safety Precautions
6
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
12
Statement of Warranty
13
2 General Information
14
Safety
14
Protective Filter Lenses
14
Welding Protection
15
User Responsibility
15
Duty Cycle
15
3 Specifications
15
MIG Torch Specifications
15
Table 1 - Filter Lens Size Verses Welding Current
15
Figure 1 - Viking Duty Cycle Curves
15
Machine Specifications
16
Wire Drive Specifications
17
Power Supply Contents
17
Optional Accessories
18
4 Installation Recommendations
18
Environment
18
Location
18
Ventilation
19
Mains Supply Voltage Requirements
19
Alternative Mains Supply Voltages
19
Table 2 - Factory Fitted Mains Supply Leads Fitted to the Viking Power Sources
19
Table 3 - Mains Supply Lead Sizes for Alternative Mains Supply Voltages
19
5 Set up for Compact Vikings
20
Figure 2 - Voltage Settings for Viking 210GM & 250GM
20
6 Welding Guide Viking 210Gm
21
7 Welding Guide Viking 250Gm
22
8 Power Source Controls, Indicators and Features
23
Indicator Light
23
Standby/Coarse Voltage Control Switch and Fine Voltage Control Switch
23
Digital Ammeter and Voltmeter (Optional)
23
Figure 3 - Compact Viking Controls
23
Figure 4 - Remote Viking Controls
23
Figure 5 - Examples of the Digital Read Outs
23
Torch Polarity Lead (Compact Models Only)
24
Positive and Negative Welding Terminals
24
Wirefeeder Control Socket (Remote Wirefeeder Models Only)
24
Thermal Overload
24
Choice of Inductance Setting (Viking 210GM & 250GM Only)
24
Wirespeed Control (Compact Models Only)
24
Spot Timer (Compact Models Only)
25
Dwell Timer (Compact Models Only)
25
Mode Selector Switch (Compact Models Only)
25
Wirefeeder Drive Roller Pressure Adjustment (Compact Models Only)
25
Wire Reel Brake (Compact Models Only)
25
9 TWECO MIG TORCH (Cat No: 10-6105 Where Supplied)
26
Introduction
26
MIG Torch Components
26
Table 4 - Mig Torch Components
26
Figure 6 - Exploded View of MIG Torch
26
Torch Consumable Parts
27
Table 5 - Mig Torch Gas Diffusers
27
Table 6 - Mig Torch Contact Tips
27
Table 7 - Mig Torch Nozzles
27
Table 8 - Mig Torch Conduits
27
Installing a New Wire Conduit
28
Figure 7 - Conduit Trim Length
28
MIG Torch Maintenance
29
10 Basic Welding Technique
29
Setting of the Power Source
29
Position of MIG Torch
29
Distance from the MIG Torch Nozzle to the Work Piece
29
Travel Speed
29
Electrode Wire Size Selection
29
Figure 8 - MIG Torch Angle
29
Stitch Welding Operation
30
Table 9 - 0.9Mm (.035")/1.2Mm (.045") Wire Deposition Rate
30
Figure 9 - Wire Penetration Comparison
30
Spot Welding Operation
31
11 Routine Maintenance & Inspection
31
Improved Current Accuracy Calibration Procedure for the Digital Meter
32
12 Basic Troubleshooting
33
Solving Problems Beyond the Welding Terminals
33
Welding Problems
35
Power Source Problems
36
Key Spare Parts
38
13 Volt/Amp Graphs
39
Figure 10 - Volt/Amp Curves of the Viking 210
39
Figure 11 - Volt/Amp Curves of the Viking 250
39
14 Viking 210Gm Circuit Diagram
40
15 Viking 250Gm Circuit Diagram
41
16 Printed Circuit Board Circuit Diagram (Cat No: 10-6100)
42
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