Thermal Arc 201 TS Manuals

Manuals and User Guides for Thermal Arc 201 TS. We have 2 Thermal Arc 201 TS manuals available for free PDF download: Service Manual, Operating Manual

Thermal Arc 201 TS Service Manual (96 pages)

Inverter Arc Welde

Brand: Thermal Arc | Category: Welding System | Size: 31 MB

Table of Contents
4
Safety Instructions and Warnings

7
- Arc Welding Hazards
  7
- General Safety Information for Victor CS Regulator
  10
- Principal Safety Standards
  11
- Symbol Chart
  12
- Servicing Hazards
  13
- EMF Information
  14
Introduction

15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Description
  15
- Transportation Methods
  15
Safety and Installation

17
- Duty Cycle
  17
- Specifications - 161STL
  19
- Specifications -201TS
  20
- Environment
  21
- Location
  21
- Electrical Input Connections
  21
- Electromagnetic Compatibility
  24
- Volt-Ampere Curves
  26
Operation

29
- Front Panel
  29
- Setup for Welding
  33
- Stick (SMAW) Setup
  34
- LIFT TIG (GTAW) Setup
  35
- HF TIG (GTAW) Setup (201TS Only)
  37
- Welding Current Control Explanation
  38
- Victor Regulator
  39
- Leak Testing the System
  40
- Lift Start TIG with the Thermal Arc 161STL
  40
Theory of Operation

41
- Inverter Design
  41
Section 6

43
Troubleshooting

43
- Basic Troubleshooting
  43
- Checking Unit before Applying Power
  44
- Tools Needed for Troubleshooting and Servicing
  44
- Case Removal
  45
- Clear Cover Sheet Removal
  46
- Pre-Power Check
  47
- Measurement
  48
- DC Bus Voltage Check
  50
- Installing Clear Cover Sheet
  51
- Waveforms for Section 6-10
  52
- Troubleshooting Circuit Diagram - 161STL
  55
- 161STL Connector Diagram
  56
- Troubleshooting Circuit Diagram - 201TS
  57
- 201TS Connector Diagram
  58
Section 7

59
Disassembly Procedure

59
Section 8

73
Assembly Procedures

73
- Installing Base Board
  73
- Installing Back Panel
  74
- Installing Front Panel
  76
- Installing Main Control Panel and Clear Cover Sheet
  80
- Installing Case
  82
Section 9

85
Replacement Parts

85
- Hardware List
  85
- Replacement Part List - 161STL
  86
- Replacement Part List - 201TS
  88
Section 10

91
Accessories

91
Limited Warranty

93

Thermal Arc 201 TS Operating Manual (48 pages)

inverter ARC weldER

Brand: Thermal Arc | Category: Welding System | Size: 7 MB

Table of Contents
4
Arc Welding Safety Instructions and Warnings

7
Introduction

13
- How to Use this Manual
  13
- Equipment Identification
  13
- Receipt of Equipment
  13
- Transportation Methods
  13
- Symbol Chart
  14
- Description
  15
- User Responsibility
  15
- Duty Cycle
  16
- Specifications
  17
Installation, Operation and Setup

19
- Environment
  19
- Location
  19
- Electrical Input Connections
  19
- Electromagnetic Compatibility
  21
- Setup for Welding
  22
- STICK (MMA) Setup
  23
- LIFT TIG / HF TIG (GTAW) Setup
  25
- Leak Testing the System
  26
- When You Finish Using the Regulator
  26
- Storage of the Regulator
  26
Section 4

27
- Operation
  
  27
- Front Panel
  27
- Welding Current Control Explanation
  29
- STICK (MMA) Electrode Polarity
  29
- Effects of Stick Welding Various Materials
  29
- GTAW Electrode Polarity
  30
- Guide for Selecting Filler Wire
  30
- Tungsten Electrode Current Ranges
  30
- Shielding Gas Selection
  30
- Tungsten Electrode Types
  31
- TIG Welding Parameters for Steel
  31
- Arc Welding Practice
  31
- Welding Position
  32
- Joint Preparations
  33
- Arc Welding Technique
  34
- The Welder
  34
- Striking the Arc
  34
- Arc Length
  34
- Rate of Travel
  34
- Making Welded Joints
  35
- Distortion
  37
- The Cause of Distortion
  37
- Overcoming Distortion Effects
  38
Section 5

39
- Service
  
  39
- Maintenance and Inspection
  39
- STICK (MMA) Welding Problems
  40
- TIG Welding Problems
  41
- Power Source Problems
  42
Appendix 1: Options and Accessories

43
Appendix 2: Replacement Parts

44
Appendix 3: 201 Ts System Schematic

46
Limited Warranty & Warranty Schedule

47

Thermal Arc Categories

Welding System Inverter

Power Supply Wire Feeders

More Thermal Arc Manuals

Thermal Arc 201 TS Manuals

Thermal Arc 201 TS Service Manual (96 pages)

Table of Contents

Safety Instructions and Warnings

Introduction

Safety and Installation

Operation

Theory of Operation

Section 6

Troubleshooting

Section 7

Disassembly Procedure

Section 8

Assembly Procedures

Section 9

Replacement Parts

Section 10

Accessories

Limited Warranty

Thermal Arc 201 TS Operating Manual (48 pages)

Table of Contents

Arc Welding Safety Instructions and Warnings

Introduction

Installation, Operation and Setup

Section 4

Operation

Section 5

Service

Appendix 1: Options and Accessories

Appendix 2: Replacement Parts

Appendix 3: 201 Ts System Schematic

Limited Warranty & Warranty Schedule

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